V-TUF DD055 Industrial Mobile Petrol Cold Water Pressure Washer Instruction Manual
- October 30, 2023
- V-TUF
Table of Contents
- Important Safety Instructions
- IMPORTANT RECOMMENDATIONS
- SECURITY NORMS
- IMPROPER USE
- ERRONEOUS USE
- PRECAUTIONS
- TECHNICAL DATA:
- IDENTIFICATION DATA
- TRANSPORT – LIFTING – SHIFTING
- Cleaning Applications
- Troubleshooting
- ACCESSORIES PARTS & LIST
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
DD055 Industrial Mobile Petrol Cold Water Pressure Washer
Instruction Manual
DD055
INDUSTRIAL MOBILE PETROL
COLD WATER PRESURE WASHER
Please read this manual before using the DD055
PETROL ENGINE PRESSURE WASHER STARTING INSTRUCTIONS
Important Safety Instructions
This book has important information for the use and safe operation of this
machine.
Read and understand all warnings before you start working.
IDENTIFICATION LABEL
Before using this machine, make sure that it is provided with the
identification Label. In case the identification Label is missing, do not use
the machine and consult your dealer immediately.
The Identification Label with the technical specifications is fixed to the
Chassis on the rear of the electrical enclosure inside the cabinet
WHEN USING THIS MACHINE, PLEASE FOLLOW THESE BASIC PRECAUTIONS
- Read and understand all the instructions before using the machine.
- Know how to stop the machine and release pressure quickly, be familiar with all the controls.
- The jet must not be directed at persons, animals, live electrical equipment or the appliance itself.
- Do not direct the jet against yourself or others in order to clean clothes or foot-wear.
- Switch off machine before carrying out user maintenance.
- High pressure cleaners must not be used by children or untrained personnel.
- High pressure hoses, fittings and couplings are important for the safety of the appliance. Use only hoses, fittings and couplings recommended by V-TUF.
- Always wear suitable eye, face and body protection.
- Do not operate the machine when fatigued or under the influence of alcohol or drugs.
- Keep operating area clear of all persons.
- Do not overreach or stand on any unstable ground, keep good footing and balance at all times.
- Follow the maintenance instructions specified in the manual.
- Do not use in an enclosed or unventilated area.
- To prevent fire hazard, do not use with or near inflammable substances such as: petrol, solvents or thinners.
This manual should be considered a permanent part of the machine and should remain with it if ownership is transferred.
Save These Instructions in a Safe Place
General Points
Instruction Manual
Please check that the manual is in good condition and that each of the pages
are clearly legible. Should the manual be damaged, or missing any pages,
please return it immediately to your reseller who will provide you with a
replacement copy. Alternatively, you can download this document as a pdf from
the website at v-tuf.com and search for this TORRENT2 Industrial Pressure
Washer.
Conservation of the Manual
This manual should be retained for the full working life of the machine. In
case of loss or damage, please request a copy from V-TUF, quoting type of
machine, matriculation number and the year of manufacture.
Trial before shipment
The machine has been tested at the manufacturer’s factory by a V-TUF
technician to check that all of the components are functioning correctly
according to the machine’s specifications.
Guarantee Terms
The machine is under guarantee according to agreed contractual terms which
constitute an integral part of the order or the rules in force, in all cases,
for a maximum period equivalent to twelve (12) months from the date of
dispatch from the factory. The uarantee covers exclusively breakages which
could be due to defective mechanics or assembly. The guarantee does not cover
parts subject to wear and tear. The guarantee is considered forfeit in the
following cases:
- Improper use of the machine, failure to observe the rules of use,
- Use of non-original parts, those not sold directly by the manufacturer or an authorised re-seller,
- Modifications made to the machine, or repairs made to the machine by anyone not specifically authorised by the manufacturer or by the re-seller.
Packaging
The packing materials and any parts replaced during maintenance should be
collected and sent to a specialist waste disposal firm (wood, plastic, metal
etc.) and not left within the reach of children or animals.
Delivery
The transport will be carried out by qualified companies, in respect to
regulations in force and legislation relative to weight and length. The
merchandise travels under the full responsibility of the transporter and the
user; in the event of an accident, or late delivery, the manufacturer accepts
no liability.
Checks
Upon receipt of the goods, check the condition that they are in. Should they
appear damaged, avoid any type of installation and immediately advise the
transporter and the supplier. To ascertain the condition of the parcel,
proceed to unpack the goods and check that the delivery is complete (check the
correspondence with the delivery note), ascertain whether the machine has
arrived in generally good condition, free of breakages or dents. In the event
of missing or damaged items, immediately advise the re-seller and / or the
manufacturer after having reported these when signing the transporter’s
delivery note.
Personal identifying data
An exact description of the model, serial number and installed accessories
will aid a quick and efficient response on the part of the manufacturer or
help centre. Always provide the type, model of machine and its serial number
each time you contact the help centre.
To help you remember, we suggest that you place the relevant machine details
in the panel below:
Model
Serial N°
Year of manufacture
Type of pump
Type of motor
Prior to use, please carefully read the instructions, paying particular
attention to “IMPORTANT RECOMMENDATIONS”, “SECURITY NORMS” and “PRECAUTIONS”.
It is forbidden to remove or tamper with the protective parts of the machine.
It is forbidden to use inflammable, explosive or toxic substances.
It is obligatory to use appropriate protective equipment.
It is obligatory to keep the machine clean and in good working order, in
particular the controls, the connections and the technical data panel.
For your safety, and that of those around you, and for the continued working
of the machine, do not use parts other than those prescribed by the
constructor.
Before using the high pressure cleaner, always try to ensure that any
potential hazardous conditions have been removed or eliminated from the area
of usage.
The high pressure cleaner should be used with clean water. Unfiltered water
and/or corrosive chemicals will cause damage to the machine.
IMPORTANT RECOMMENDATIONS
The ordinary use of this machine does not require particularly specialised
training, as long as the user has sufficient competence and training to carry
it out, knowledge of this manual and is aware of general safety procedures.
Follow the instructions with great care for your safety and that of others, to
safeguard your machine and protect the environment.
SECURITY NORMS
FOUR SYMBOLS TO REMEMBER
| General danger
---|---
| Ranger of severe damage to the machine
| Danger to people
| Safeguarding the environment
Your machine is supplied with electronic apparatus, the use of which requires the observation of the following safety criteria.
When using the machine outdoors, do not use when it is raining
Do not attempt any kind of maintenance whilst the plug is connected to any
sort of power supply.
Take care not to spray the machine with the water jet as this could lead to
short-circuit
Should you need to use an extension lead with the power supply, make sure that
the connection between the extension lead and the power lead is secure and
stable and conforms to standard safety norms. The plug and the socket should
be waterproof.
Keep the machine out of reach of children or unauthorised personnel.
It is strictly forbidden for the user to operate the machine in any way in
bare feet.
Do not use the machine if any of its components are defective.
Do not use the machine if there are people in your way.
Do not direct the water flow near sources of electricity.
Do not place your hands ahead of the lance; high pressure nozzles can be
extremely dangerous when used inappropriately.
If the machine should be used in service stations, supply stations or other
potentially dangerous locations, please ensure that the appropriate safety
procedures are observed.
Do not touch the engine, the chimney the boiler or other internal parts when
the machine is on, or immediately after it has been turned off as you may risk
burning or scalding.
Should you need to clean the engine, this procedure should be carried out in
places where, to safeguard the environment, an adequate oil separator is
installed.
Re-filling of petrol should only be undertaken when the machine is turned off
Should you need to clean the motor, this procedure should be carried out in
places
Do not use combustible materials other than those advised by the constructor.
Once you have finished working, and after the machine has stopped, release the
residual pressure in the tube and pump by squeezing the pistol lever.
It is strongly forbidden to carry out any operation with the machine if you
are not wearing the appropriate safety equipment (protective glasses, gloves,
overalls etc) as per established safety norms.
During winter, and in the event of frost, it is advisable to use anti-freeze
or to empty out the water from the internal circuits by closing the tap from
the water supply and activating the machine until all of the water is
expelled.
Should the machine remain inactive for extended periods of time, it is
possible that calcium deposits can form in the valves which can then cause
problems when trying to re-start the machine. Should this happen, pay
particular attention to any strange or unexpected noises emanating from the
machine, in which case you should consult your local technical services.
IMPROPER USE
By improper use, we mean using the machine for uses which it was not
specifically designed for, such as:
Washing of objects or vehicles which have come into contact with inflammable
or noxious dust, gas or liquids, or substances which can cause dangerous
reactions when in contact with water.
- Use of the machine in places where there is a danger of explosions, or a significant risk of fire.
- Use of the machine for the cleaning of animals, of any size.
- Use of the machine by anyone under the age of 16 years.
- Use of the machine in the rain or during thunderstorms.
- Use of the machine for the washing of any equipment supplied by an electric current.
- Use of the machine by anyone unauthorised personnel, or anyone untrained to do so.
ERRONEOUS USE
By erroneous use, we mean the use of our machine without respect for the
guidelines contained in the instruction and maintenance manual. Lack of
respect for these guidelines can represent a risk of injury to both the
operator and those persons nearby as well as a risk of serious damage to the
machine itself.
Erroneous use, therefore, can constitute: unsecured connections (including
those of accessories supplied as optional extras), not using original spare
parts, repairs undertaken by unauthorised or unqualified personnel, use of the
machine for purposes it was not designed for (see improper use), lack of
proper maintenance and use of the electrical power supply cable or the high
pressure tube to drag or haul the machine around.
PRECAUTIONS
Before activating the high pressure cleaner, make certain that the water
supply is correct (min. 1 Bar – Max 8 Bar); dry use can provoke serious damage
to the machine’s waterproofing systems.
To safeguard the security of the operator and of the machine, avoid making
modifications to the machine without the written consent of the manufacturer.
If you notice any damage to the machine, refrain from any and all work with
the machine, and immediately inform the re-seller or an authorised technician.
During use, avoid covering the machine: if you consider it necessary to
protect the machine, do it in such a way as to allow air to circulate freely
in order to cool the engine.
In the event of a long pause / break during work / using the machine (more
than 15 minutes), turn off the machine and release the residual pressure.
The maintenance of this machine requires the use of a qualified person who, as
well as having knowledge of this instruction manual, should be equally
familiar with general safety guidelines as well as those measures specific to
this machine.
For matters of repair, maintenance and tuning, we always recommend that you
refer to a re-seller or authorised technician.
ATTENTION:
Never under-estimate these warnings, use of the machine in an inappropriate
manner, can lead to serious damage and injury to the operator and any
surrounding personal. Don’t take risks!
ATTENTION:
The manufacturer cannot be held responsible for any eventual damage or injury
to people, animals or property resulting from improper or unreasonable use, or
usage in any way not conforming to the instructions contained in this manual.
TECHNICAL DATA:
Industrial Specification – DD055
FLOW(L/MIN) | 2000 (150 BAR) |
---|---|
PRESSURE (PSI) | 13 |
PUMP TYPE | VTUF XHDH 300SS |
UNLOADER | BANJO |
INLET FILTER | YES |
THERMAL PROTECTION VALVE | YES |
OIL SIGHTGLASS | YES |
CHEMICAL INJECTION | YES |
ENGINE BRAND | HONDA – GX160QX – BV |
DISPLACEMENT(CC) | 5.5 HP |
STARTING SYSTEM | RECOIL |
FRAME FINISH | BLACK POWDER COATING |
WHEEL | 10″ PNEUMATIC |
HIGH PRESSURE HOSE | 10M QUICK RELEASE DURAKLIX HOSE SYSTEM |
GUN AND LANCE KIT | YES – QUICK RELEASE |
NOZZLE | 5 QR NOZZLES(0 ,25 ,40 AND CHEMICAL) |
DIMENSION(CM) | 485060 |
IDENTIFICATION DATA
The position of the identification data of the machine
- Identification of the machine according to EU directives.
ATTENTION:
Check that your DD055 high pressure washer has been provided with these identification details, if they have not been provided please inform your local dealer immediately.
Machines which have not been provided with these details MUST NOT BE USED, and should be considered anonymous and potentially dangerous.
It is obligatory that you ensure that the data label is always attached to the machine and clearly legible.
In case of damage, loss or illegibility, you should submit a written request to the manufacturer who will then provide you with a new one.
USE WITH CHEMICAL PRODUCTS
With the machine shut down, act the device (adjustable head) placed on the lance end to obtain the suction and the distribution of the product; pull the gun trigger to obtain the detergent distributionand start the work.
ATTENTION
During operation of the machine, it is obligatory to use the appropriate personal safety equipment.
During operation, please pay close attention to the information quoted on the chemical product labels regarding safety and the proper percentages to be used when diluting chemicals.
Fill the detergent tank (5) with the product you intend to use for your work and insert the detergent hose suction.
Repeat actions 1, 2 and 3 as per cold water use.
During operation, the detergent will be sucked up and automatically mixed with the water.
Practical Advice
Avoid soaking with water the surface you then wish to treat with detergent because, in doing so, you can place a film of water over the area you wish to treat, resulting in poor cleaning results. Instead, whilst holding the nozzle pointing towards the ground, wait until the detergent exits the nozzle. When the detergent exits the nozzle, approach the surface you wish to treat, start from the bottom with overlapping strips until you reach the top of the area, sprinkling the whole are with detergent. This system is known to avoid dripping of detergent onto dry surfaces, the residue of which could remain even after rinsing.
In order to avoid the formation of deposits or crusts, at the end of operation it is advisable to pass clean water through the pump for a few seconds.
Important Advice
To safeguard the environment, we advise that only authorised detergents are used, that the recommendations of use and dosage are observed on the product labels, that detergent is used sparingly and remember that use of inappropriate detergent, as well as damaging the environment can damage the hot water cleaner as well as the objects being cleaned.
USE DETERGENTS WHICH ARE OVER 90% BIODEGRADEABLE.
Before sprinkling detergent over varnished areas with delicate colours, make sure that the surfaces to be treated are not hot, that the detergent has not dried and that the concentration of water / detergent is correct.
IMPORTANT: Rinse well.
Upon completion of operation, shut down the machine then squeeze the pistol lever until the residual water pressure has been expelled.
LUBRICATION OF THE PUMP
For the models 200.15 we recommend:
V-TUF Pressure Lube PL100 – OIL CAPACITY 1.2 litres
For the models 100.12 we recommend:
V-TUF Pressure Lube PL100 – OIL CAPACITY 0.42 kg
You should change the oil after the first 50 hours of use, and after each subsequent 500 hours of operation.
TRANSPORT – LIFTING – SHIFTING
ATTENTION:
Whenever the machine needs to be transported, it should be securely fixed with
straps, cables or other suitable equipment in order to avoid accidental
movement which could cause damage to people or property as well as to the
machine itself.
ATTENTION:
Should the machine need to be lifted, it should be hooked or coupled by means
of strips, or suitable lifting equipment which will safeguard the machine’s
integrity. Make certain that the lifting equipment used has superior capacity
to the weight and volume of the machine; the use of equipment conforming to
current applicable safety standards is recommended.
ATTENTION:
It is strictly forbidden to remain under or in the immediate vicinity of the
machine while it is being lifted or elevated.
Do not trust crushed or bent chains or straps, always use thick working
gloves. Chain or strap fixtures should always be welded in place.
Check that the attachment is sufficiently robust to sustain the weight.
ATTENTION:
Should the machine need to be shifted manually from one place to another, you
should ensure that the power plug has been detached from the electric current,
then using the appropriate grip and taking care not to make any sudden
movements which could compromise your safety, or that of the integrity of the
machine itself, proceed with the moving.
Remember that you must not drag or haul / move the machine by its electrical
power supply cable or by the high pressure hose. Use the handles built on the
machine.
N. B.
For all further things which have not been specified, please abide by general
norms for the prevention of injuries.
STORAGE
Park the machine on a flat surface. If the machine is not going to be used
for an extended period of time, empty the water circuits and the fuel tank
then cover the machine and store it in a place protected from atmospheric
extremes.
SCRAP AND DISPOSAL
Should you decide to scrap the machine, we recommend that you render it
inoperative using the following procedure: remove from the machine the
electrical power supply cable and water supply tubes; cut the power supply
cable and tubes; remove the lance and pistol, cut all of the electrical
cables, break the pump and the motor, destroy the identification data label of
the machine and also those of the pump and motor group.
Please remember that the chemical products contained inside the machines
tubing should be removed in advance; if necessary any containers used for this
purpose should be recycled or disposed of as per current laws in force.
PACKAGING
The packaging materials should be gathered together and sent to a company
specialising in the disposal of refuse (wood, plastic, metal etc.) and not
left within reach of children or animals.
ATTENTION
Do not use products containing solvents, methanol or hydrocarbons.
Cleaning Applications
MARKET SECTOR | APPLICATIONS |
---|---|
Automotive | Cleaning Services, such as car washes, and vehicle cleaning in |
yards like courier’s fleet of trucks and vans.
Public Sector| Cleaning outside of hotels and other public eating areas,
including car parks, and entrance steps to buildings.
Construction Industry| Cleaning the outside of buildings, concrete & ready-mix
centres. Also for cleaning surfaces with hard residue on.
Railway Industry| Cleaning trains & trams. Cleaning railway stations.
Manufacturing Plants| Cleaning up of oil and dirt, and scale that can be known
to build up on equipment, floor surfaces; in workshops and mouldings and
castings.
Food Industry| Cleaning of food manufacturing plants and equipment on
production lines. Built with a stainless steel cover to comply with
regulations in these industries.
Fuel & Oil Industry| Cleaning of drilling platforms, cleaning of oil rigs,
cleaning of oil trucks, and cleaning of production equipment in oil production
facilities.
Airplanes/Ships/Vehicles| Cleaning up of vehicles for public use, and also
airstrips and runways and highways that vehicles use.
Logistics / Storage| Cleaning of vehicles, warehouses and transport related
industry.
Metallurgy Industry| Cleaning of dirt on equipment that would be used for
making products with iron and steel. Can also be used with sand blasting kits
to clean hard surfaces such as paints and rusty dirt on steel castings.
Mining Industry| Cleaning of mine vehicles, transportation belts & underground
working lines.
National Defence Industry| Cleaning of residue and dirt on and in ammunition
depots and vehicles.
Troubleshooting
PROBLEMS | CAUSES | SOLUTIONS |
---|---|---|
The pump turns but does notreach the required pressure | The pump is sucking in | |
air. | Check that the piping is watertight | |
Worn out valves | Replace the valves | |
Worn out valve seat | Replace the valve seat | |
Worn out or inadequate water nozzle | Replace the water nozzle | |
Worn out gaskets | Replace the gaskets | |
Dirty water filter | Clean the water filter | |
Irregular fluctuations in pressure | Worn out suction and/or delivery valves |
Replace the valves
Presence of foreign bodies in the valves which can affect their performance|
Check and clean
Air being sucked in| Check the piping
Worn out gaskets| Replace the gaskets
Drop on pressure| Worn out suction and/or delivery valves| Replace the valves
Presence of foreign bodies in thevalves which can affect their performance|
Check and clean
Air being sucked in| Check the piping
Worn out gaskets| Replace the gaskets
Presence of water in the pump oil| Worn out oil seal.| Replace the oil seal.
High percentage of humidity on the air.| Change the oil twice as often as is
normally prescribed.
Gaskets are completely worn out.| Replace the gaskets.
Excessive noise| Air is being sucked in.| Check the seals in the tubing.
Dirty water filter| Clean the water filter.
Insufficient water supply| Check that the machine has a water supply superior
to the flow rate of the pump.
The springs on the suction and/or delivery valves are worn out or broken.|
Replace the valves.
Foreign bodies in the suction and/or delivery valves.| Check and clean the
valves.
Worn out ball bearings.| Replace the ball bearings.
The temperature of the water being pumped is excessive.| Lower the
temperature of the water being pumped.
Water discharge from between
the pump body and the pump
head.
| Worn out gaskets.| Replace the gaskets.
Worn out pistons.| Replace the pistons.
OR piston plug is worn out.| Replace the OR piston plug.
Oil discharge from between the
pump body and the pump head.| Worn out oil seals.| Replace the oil seals.
Excessive vibrations.| Worn out or dirty valves.| Replace the valves.
The engine does not start.| There is no fuel in the tank.| Ensure the fuel
tank has the correct fuel.
ACCESSORIES PARTS & LIST
ITEM | CODE | DESCRIPTION | QTY |
---|---|---|---|
1 | T1.0607QR | V-TUF tufGUN350 SWIVEL GUN WITH EXTENSION MSQ MALE INLET x M22F | |
OUT | 1 | ||
2 | H4.000 | 500mm LANCE (M22M ~ QUICK RELEASE) | 1 |
3 | B14.5050 | QUICK RELEASE JET NOZZLES 0, 15, 25, 40 Degree | 1 |
4 | VTK2381UVYK-HD | 0m HIGH PRESSURE QR HOSE | 1 |
Super Series Pump XHDH300SS
13.2liters/min 200bar
LUBRICATION OF THE PUMP
We recommend:
VTUF PL100 – OIL CAPACITY 0.42 kg
You should change the oil after the first 50 hours of use, and after each
subsequent 500 hours of operation.