I C T Group I.C.T-1200 SMT Fully Automatic LED Stencil Printer Instruction Manual

Full SMT Factory Solution Partner

SMT Fully Automatic LED Stencil Printer I.C.T 1200/1500

Introduce:

I.C.T-1200/1500 LED is a high precision automatic solder paste printer, designed specifically for led and other large size products. Correspond to industrial 4.0 and MES system. through a higher level of automation, achieve zero defect.

Printer:

In 2021, More than 1900 sets of SMT automatic printing machines were sold. Sales volume SMT industry No.2

Arc cleaning system patent        Cleaning paper consumption check system patent

Cleaning spray system patent      Collision avoidance patent

Dispersing system patent          Fault analysis system patent

Printing accuracy control system patent      Printing process control system patent

Printing quality inspection system patent     Stencil cleaning system patent

Stencil separation speed control system patent       transport patent

Many original patents, For example, cleaning system, dispensing system, then G company copy from I.C.T.

Features:

1. High positional accuracy, repeated positioning accuracy ±0.015mm; printing accuracy 0.03mm;
2. Support glue printing, automatic control improves production efficiency, quality control and saves production cost;
3. Automatic PCB calibration, Squeegee pressure adjustable, Automatic printing, Automatic stencil cleaning;
4. Programmable motor controls separation speed and distance among squeegee, stencil and substrate, to realize multi-method separation;
5. Multi-functional PCB positioning system for convenient and accurate PCB positioning;
6. Programmable PCB lifting platform ensure the PCB to lift to a proper height;
7. Adopt company independently developed suspended print head with automatic pressure adjustment system. Support on-line real time pressure feedback and automatic squeegee pressure balancing. Accurate pressure control ensures perfect paste forming effect;
8. Applicable PCB types: LCD TV, LED, vehicle electronics. besides general electronics products;
9. SMEMA standard.

TOP Advantage:

1. Simple: Combined with advanced international concepts, based on the Oriental-designed operating system, easy to learn;
2. Expertise: Learn imported printer’s advanced design concepts, and the machine core components are using imported top brands;
3. High Quality: Import hardware configuration, low failure rate in production, more than a decade service life;
4. Safety: Based on the general rules of international design, close to imported printer rating, the highest security level;
5. Stable: Mature software, hardware and top production processes ensures stability of each equipment.

Print system
Arch bridge suspension type direct connection squeegee structure. The squeegee is independently controlled by two high-precision stepping motors to ensure accurate and stable pressure. The double side slide positioning rails ensure the accuracy and stability of the squeegee before and after operation.

Transport system
The unique belt conveyor system can effectively prevent stuck PCB. The motor controls the speed and the stop position is precise. PCB entry and exit directions are freely available. The side clamps and vacuum are used to effectively clamp the PCB to ensure the smooth contact between PCB and stencil.

Vision system
Uniform ring and high brightness coaxial light source. Advanced up and down matching system. Full range light source adjust can identify various types of Mark. Suitable for tin plating, copper plating, tin spraying, FPC and other PCB to ensure high accuracy.

Cleaning system
Dry, wet cleaning, can also be manual cleaning; CCD and cleaning part are designed separately; Unique spray cleaning system, from top to bottom, spray evenly. Software control alcohol and paper consumption, save consumable. Special exhaust motor, vacuum strong and effective.

Platform system
The three axis linkage adjustment system has superb dynamic characteristics and quickly realizes the adjustment of PCB. Drive by direct connection motor, fast and ensure high precision.

Operating System
Windows 10, Friendly MMI interface, teaching and navigation function. Operation log, fault record analysis and other diagnostic functions. New program is controlled within 5-10 minutes.

Option function:

OPC Squeegee
Adjust printing area according to PCB size
No stagnant solder paste, no wastage Best printing quality at all time.

Rubber Squeegee
Provides a rubber squeegee with better printing effect for the red glue process, which improves the quality.

PCB Table Vacuum System
Fixed PCB is more stable, especially suitable for thin PCB and easily deformed PCB.

Auto Glue Dispensing
Program editing, used for component positions required for dispensing, and can also be used for red glue process for dispensing, making dual process possible.

PCB Cleaning Function
Clean the PCB entering the printing machine, clean the dust and other sundries on the surface of the PCB board, improve the printing quality and save costs.

UPS
It can reduce the damage of the machine due to the failure of the power system caused by external reasons, and provide continuous power guarantee for the machine.

Grid-lock Support Block
*(20040mm/block)**
Provides a convenient printing support system for the production of double- sided PCBs, avoiding damage to the bottom components.

Squeegee Pressure Closed-loop Feedback System
For PCBs with high printing pressure requirements, the printing pressure can be adjusted in real time to ensure the printing quality.

Internal &External Barcode Scanner for PCB Traceability
Automatic design, record printed PCB code, better achieve traceability of machine product quality, and provide quality assurance.

Materials List:

Option Item:

Specification:

Model|

I.C.T-1200

|

I.C.T-1500

---|---|---
Frame Size(mm)|

737300~1500750

|

1100300~1800750

Frame Thickness|

25~40mm

PCB Size(mm)|

8050~1200350

|

8050~1500450

PCB Thickness|

0.4~6mm(Program settings, automatic adjustment)

PCB Warpage|

<1%

Transport Height|

900±20mm

Transport Direction|

Left-Right; Right-Left; Left-Left; Right-Right

Transport Speed|

Max 1500mm/s

Support System|

Magnetic Pin/Up-down table adjusted/support block

Clamping System|

Side clamping(vacuum nozzle, Automation retractable Z pressure is option)

Printer Head|

Two independent motorized print head

Squeegee Speed|

6~200mm/sec

Squeegee Pressure|

0~15kg

Squeegee Angle|

60°/55°/45°

Squeegee Type|

Stainless steel(standard), plastic

Squeegee Size|

300&410mm

Release Speed|

0.1~20mm/sec

Cleaning System|

Dry, Wet(Vacuum is Option)

Table Adjustment Ranges|

X: ±10mm; Y: ±10mm; θ: ±2°

Table Adjustment control|

Motor

Mark Types|

Circle, Triangle, Square, Diamond, Cross

Mark Size|

0.5~3.0mm

CCD FOV|

8*6mm

Vision Methodology|

CCD, Top and Bottom

Repeated Accuracy|

±0.015mm(CPK≥2.0)

Printing Accuracy|

±0.03mm(CPK≥2.0)

Cycle Time|

<15s(Exclude Printing&Cleaning)

|

<16s(Exclude Printing&Cleaning)

Product Changeover|

<5Mins

New Product Set-up Time|

<10Mins

Air Pressure|

4.5~6Kg/cm²

Power Supply|

AC 220±10%, 50/60HZ, 3Kw

Control Method|

PC Control

Dimension(mm)|

L2200W1200H1500

|

L2500W1200H1500

Weight|

Approx:1500kg

|

Approx:1800kg

• The data is obtained under ambient temperature of 25℃ and humidity of 60%.

Standard Accessories:

• Attachments may change with product upgrade. If different, please follow the new list.

Consumables Spare Parts:

Dimensions:

I.C.T-1200

I.C.T-1500

• I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.

Thanks for choosing I.C.T.
I.C.T looks forward to win-win cooperation.
Thank you.

I.C.T SMT Fully Automatic Printer 1200/1500 LED Products Introduction | I.C.T Group

References

• PDF Software Online Store | Foxit Software

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