KOBALT 5115543 Garden Cart Instruction Manual

June 1, 2024
Kobalt

KOBALT 5115543 Garden Cart Instruction Manual
KOBALT 5115543 Garden Cart

PRODUCT SPECIFICATIONS

Assembled Width 29.80
Assembled Height 19.2
Assembled Length 36.73
Capacity 600 lbs.
Load Dumping 300 lbs.

PACKAGE CONTENTS

Package Contents

PART DESCRIPTION QTY
A Poly Bin 1
B Steel Frame 1
C Pivot Plate 1
D Steering Axle 1
E Steering Handle Assembly 1
F Load Handle 1
G Wheels 4

HARDWARE CONTENTS

Bin Mounting Bolts
Mounting Bolts

Lock Nuts
Lock Nuts

Washer

Lock Nut
Lock Nut

Bearing Plate
Bearing Plate

Spring Clip

Clevis Pin
Clevis Pin

Lynch Pins

Cotter Pins

Washers

Rear Axle Bolts
Rear Axle Bolts

Washers

Washers

Lynch Pins

Cotter Pins

SAFETY INFORMATION

Please read and understand this entire manual before attempting to assemble, operate, or install the product.

WARNING

  • ALWAYS read instructions fully before attempting to use product.
  • ALWAYS inspect your cart to be sure that it is in good condition and free of any damage BEFORE use. If damage is found during inspection, do not use cart until it has been repaired.
  • ALWAYS keep this instruction manual for future reference.
  • ALWAYS distribute loads evenly on surface of Poly Bin tray.
  • NEVER exceed the maximum load capacity of 600 Ibs. or maximum dumping capacity of 300 lbs.
  • NEVER load top rim of Poly Bin.
  • NEVER allow unsupervised children to operate cart.
  • NEVER use cart to transport passengers.
  • NEVER use cart on a highway. Cart is for off-road use only.
  • NEVER tow cart at speeds higher than 5 MPH.
  • NEVER use cart on surfaces that will likely damage the pneumatic tires.
  • NEVER exceed 30 PSI when inflating the pneumatic tires.

PREPARATION

TOOLS REQUIRED: 17mm Wrench, 24mm Wrench or Adjustable Wrench, 5mm Hex Key

ASSEMBLY INSTRUCTIONS

  1. Remove contents and ensure that all contents are present.

  2. Remove Bin Mounting Bolts from Fastener Kit.

  3. Install the four (4) Bin Mounting Bolts from the inside of the Poly Bin so that the shanks are extending from the bottom side of the bin.

Hardware Used
Bin Mounting Bolt: x4

  1. Invert Frame and place on top of the Poly Bin, positioning it so that the pivot tube is located between the four (4) bolts inserted into Poly Bin in step 3.
    Located Between

  2. Locate Pivot Plate and place over the pivot tube. Align mounting holes in Pivot Plate with four (4) bolts extending through the Poly Bin. Secure using provided Lock Nuts, then tighten fasteners.

Hardware Used
17mm Wrench
Lock Nut: x4

  1. Install Bearing Plate onto the axle stud extending from the cross bar on the forward section of the frame.

  2. Mount Steering Axle onto axle stud.

  3. Use provided Washer and Lock Nut to secure in place. For best results, it is recommended that you tighten nut until it is fully seated, then loosen the nut approximately 1/4-1/2 turn.
    24mm Wrench or Adjustable Wrench
    Hardware Used
    Bearing Plate: x1
    Washer: x1
    Lock Nut: x1

  4. Attach Steering Tube to Steering Axle by inserting Clevis Pin through the mounting hole in both the tube and axle. Mount Spring Clip through the hole at the end of the Clevis Pin.
    Hardware Used
    Clevis Pin: x1
    Spring Clip: x1
    NOTE: If your Garden Cart Hardware includes Cotter Pins, go to page 6.
    ASSEMBLY INSTRUCTIONS (FOR LYNCH PIN)

  5. Install front Wheel Assemblies onto Steering Axle. Install one Washer, then open circle lock on Lynch Pin to insert into the hole on the axle. Close circle lock.
    Hardware Used
    Washer Icon Washer: x2
    Lynch Pin: x2

  6. Insert the threaded end of the Rear Axle Bolt into the through-hole in frame. Install the Washer and Nut, then tighten in place.

  7. Install the Wheel Assembly onto the pin end of the Axle Bolt assembly. Install one Washer, then open circle lock on Lynch Pin to insert into the hole on the axle. Close circle lock.
    Hardware Used
    24mm Wrench or Adjustable Wrench
    Rear Axle Bolt: x2
    Washer Icon Washer: x2
    Lock Nut : x2
    Lynch Pin: x2″
    ASSEMBLY INSTRUCTIONS (FOR COTTER PIN)

  8. Install front Wheel Assemblies onto Steering Axle. Then install one Washer and one Cotter Pin to secure each wheel. Use needle nose pliers to bend the tip of the Cotter Pin so that it cannot be pulled back through the hole.
    Hardware Used
    Needle Nose Pliers
    Washer Icon Washer: x2
    Cotter Pin: x2

  9. Insert the threaded end of the Rear Axle Bolt into the through-hole in frame. Install the Washer and Lock Nut, then tighten in place. Next, install the Wheel Assembly onto the pin end of the Axle Bolt assembly, install a Washer, then a Cotter Pin to secure the wheel in place.

  10. Use needle nose pliers to bend the tip of the Cotter Pin so that it cannot be pulled back through the hole.
    24mm Wrench or Adjustable Wrench,
    Needle Nose Pliers
    Rear Axle Bolt: x2
    Washer Icon Washer: x2
    Lock Nut: x2
    Cotter Pin: x2

  11. Turn Cart Assembly over so that it comes to rest on its wheels.

  12. Starting inside of the cart, insert a bolt into each hole. Attach the handle. Secure a Washer and a Lock Nut onto each bolt.
    Hardware Used
    5mm Hex Key
    Hex Drive Bolt: x4
    Washer Icon Washer: x4
    Lock Nut: x4

WARRANTY

LIMITED 3 YEAR GUARANTEE. You should never have a problem with your Kobalt product, however, this product is warranted for the original purchaser to be free from defects in material and workmanship. This guarantee does not cover damage due to misuse or abuse, normal wear, improper maintenance, neglect, unauthorized repair/alteration, or expendable parts and accessories expected to become unusable after a reasonable period of use.

KOBALT and logo design ara trademarks or registered trademarks of LF, LLC. All rights reserved,

ATTACH YOUR RECEIPT HERE

Serial Number :—————————- Purchase Date :——————————-

Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 888-3KOBALT (888-356-2258), 8 a.m. 8 p.m., EST, Monday – Sunday. You could also contact us at partsplus@lowes.com.

AS22486

KOBALT Logo

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

Related Manuals