KOBALT 5115543 Garden Cart Instruction Manual
- June 1, 2024
- Kobalt
Table of Contents
KOBALT 5115543 Garden Cart Instruction Manual
PRODUCT SPECIFICATIONS
| Assembled Width | 29.80 |
|---|---|
| Assembled Height | 19.2 |
| Assembled Length | 36.73 |
| Capacity | 600 lbs. |
| Load Dumping | 300 lbs. |
PACKAGE CONTENTS
| PART | DESCRIPTION | QTY |
|---|---|---|
| A | Poly Bin | 1 |
| B | Steel Frame | 1 |
| C | Pivot Plate | 1 |
| D | Steering Axle | 1 |
| E | Steering Handle Assembly | 1 |
| F | Load Handle | 1 |
| G | Wheels | 4 |
HARDWARE CONTENTS
Bin Mounting Bolts
Lock Nuts
Washer
Lock Nut
Bearing Plate
Spring Clip
Clevis Pin
Lynch Pins
Cotter Pins
Washers
Rear Axle Bolts
Washers
Washers
Lynch Pins
Cotter Pins
SAFETY INFORMATION
Please read and understand this entire manual before attempting to assemble, operate, or install the product.
WARNING
- ALWAYS read instructions fully before attempting to use product.
- ALWAYS inspect your cart to be sure that it is in good condition and free of any damage BEFORE use. If damage is found during inspection, do not use cart until it has been repaired.
- ALWAYS keep this instruction manual for future reference.
- ALWAYS distribute loads evenly on surface of Poly Bin tray.
- NEVER exceed the maximum load capacity of 600 Ibs. or maximum dumping capacity of 300 lbs.
- NEVER load top rim of Poly Bin.
- NEVER allow unsupervised children to operate cart.
- NEVER use cart to transport passengers.
- NEVER use cart on a highway. Cart is for off-road use only.
- NEVER tow cart at speeds higher than 5 MPH.
- NEVER use cart on surfaces that will likely damage the pneumatic tires.
- NEVER exceed 30 PSI when inflating the pneumatic tires.
PREPARATION
TOOLS REQUIRED: 17mm Wrench, 24mm Wrench or Adjustable Wrench, 5mm Hex Key
ASSEMBLY INSTRUCTIONS
-
Remove contents and ensure that all contents are present.
-
Remove Bin Mounting Bolts from Fastener Kit.
-
Install the four (4) Bin Mounting Bolts from the inside of the Poly Bin so that the shanks are extending from the bottom side of the bin.
Hardware Used
Bin Mounting Bolt: x4
-
Invert Frame and place on top of the Poly Bin, positioning it so that the pivot tube is located between the four (4) bolts inserted into Poly Bin in step 3.
-
Locate Pivot Plate and place over the pivot tube. Align mounting holes in Pivot Plate with four (4) bolts extending through the Poly Bin. Secure using provided Lock Nuts, then tighten fasteners.
Hardware Used
17mm Wrench
Lock Nut: x4
-
Install Bearing Plate onto the axle stud extending from the cross bar on the forward section of the frame.
-
Mount Steering Axle onto axle stud.
-
Use provided Washer and Lock Nut to secure in place. For best results, it is recommended that you tighten nut until it is fully seated, then loosen the nut approximately 1/4-1/2 turn.
24mm Wrench or Adjustable Wrench
Hardware Used
Bearing Plate: x1
Washer: x1
Lock Nut: x1 -
Attach Steering Tube to Steering Axle by inserting Clevis Pin through the mounting hole in both the tube and axle. Mount Spring Clip through the hole at the end of the Clevis Pin.
Hardware Used
Clevis Pin: x1
Spring Clip: x1
NOTE: If your Garden Cart Hardware includes Cotter Pins, go to page 6.
ASSEMBLY INSTRUCTIONS (FOR LYNCH PIN) -
Install front Wheel Assemblies onto Steering Axle. Install one Washer, then open circle lock on Lynch Pin to insert into the hole on the axle. Close circle lock.
Hardware Used
Washer: x2
Lynch Pin: x2 -
Insert the threaded end of the Rear Axle Bolt into the through-hole in frame. Install the Washer and Nut, then tighten in place.
-
Install the Wheel Assembly onto the pin end of the Axle Bolt assembly. Install one Washer, then open circle lock on Lynch Pin to insert into the hole on the axle. Close circle lock.
Hardware Used
24mm Wrench or Adjustable Wrench
Rear Axle Bolt: x2
Washer: x2
Lock Nut : x2
Lynch Pin: x2″
ASSEMBLY INSTRUCTIONS (FOR COTTER PIN) -
Install front Wheel Assemblies onto Steering Axle. Then install one Washer and one Cotter Pin to secure each wheel. Use needle nose pliers to bend the tip of the Cotter Pin so that it cannot be pulled back through the hole.
Hardware Used
Needle Nose Pliers
Washer: x2
Cotter Pin: x2 -
Insert the threaded end of the Rear Axle Bolt into the through-hole in frame. Install the Washer and Lock Nut, then tighten in place. Next, install the Wheel Assembly onto the pin end of the Axle Bolt assembly, install a Washer, then a Cotter Pin to secure the wheel in place.
-
Use needle nose pliers to bend the tip of the Cotter Pin so that it cannot be pulled back through the hole.
24mm Wrench or Adjustable Wrench,
Needle Nose Pliers
Rear Axle Bolt: x2
Washer: x2
Lock Nut: x2
Cotter Pin: x2 -
Turn Cart Assembly over so that it comes to rest on its wheels.
-
Starting inside of the cart, insert a bolt into each hole. Attach the handle. Secure a Washer and a Lock Nut onto each bolt.
Hardware Used
5mm Hex Key
Hex Drive Bolt: x4
Washer: x4
Lock Nut: x4
WARRANTY
LIMITED 3 YEAR GUARANTEE. You should never have a problem with your Kobalt product, however, this product is warranted for the original purchaser to be free from defects in material and workmanship. This guarantee does not cover damage due to misuse or abuse, normal wear, improper maintenance, neglect, unauthorized repair/alteration, or expendable parts and accessories expected to become unusable after a reasonable period of use.
KOBALT and logo design ara trademarks or registered trademarks of LF, LLC. All rights reserved,
ATTACH YOUR RECEIPT HERE
Serial Number :—————————- Purchase Date :——————————-
Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 888-3KOBALT (888-356-2258), 8 a.m. 8 p.m., EST, Monday – Sunday. You could also contact us at [email protected].
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