KOBALT KCG 124B-03 Battery Powered Anti-drip Rod Caulk Gun User Manual

ITEM #3764096
BRUSHLESS CAULK GUN
MODEL #KCG 124B-03

KCG 124B-03 Battery Powered Anti-drip Rod Caulk Gun

KOBALT and logo design are trademarks or registered trademarks of LF, LLC. All rights reserved.
ATTACH YOUR RECEIPT HERE
Serial Number———————
Purchase Date———————-
Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 888-3KOBALT (888-356-2258), 8 a.m.-8 p.m., EST,
Monday-Sunday. You could also contact us at partsplus@lowes.com.
AS21211

PRODUCT SPECIFICATIONS

PACKAGE CONTENTS

WARNING

• Remove the tool from the package and examine it carefully. Do not discard the carton or any packaging material until all parts have been examined.
• If any part of the tool is missing or damaged, do not attach the battery to use the tool until the part has been repaired or replaced. Failure to heed this warning could result in serious injury.

SAFETY INFORMATION

Please read and understand this entire manual before attempting to assemble or operate this product. If you have any questions regarding the product, please call customer service at 888-3KOBALT (888-356-2258) , 8 a.m. – 8 p.m., EST, Monday – Sunday. You could also contact us at partsplus@lowes.com.
WARNING:

• The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power-tool operation, always wear safety goggles or safety glasses with side shields and a full-face shield, when needed. We recommend using a wide vision safety mask over eyeglasses or standard safety glasses with shields. Always use eye protection marked to comply with ANSI Z87.1.

• Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

• Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the state of California to cause cancer,birth defects, or other reproductive harm. Some examples of these chemicals are:
  – Lead from lead-based paints
  – Crystalline silica from bricks, cement, and other masonry products
  – Arsenic and chromium from chemically-treated lumber

• Your risk from these exposures varies, depending upon how often you do this type of work. To reduce your exposure to these chemicals:
  – Work in a well-ventilated area.
  – Work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
  – Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth or eyes or to lie on the skin may promote absorption of harmful chemicals.

Know the Tool
To operate this tool, carefully read this manual and all labels affixed to the tool before using it.
Keep this manual available for future reference.
Important
This tool should be serviced only by a qualified service technician.
Read All Instructions Thoroughly
Some of the following symbols may be used on this tool. Please study them and their meaning.
Proper interpretation of these symbols will allow you to operate the tool better and more safely.

General Power Tool Safety Warnings
WARNING

• Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
  Work Area Safety

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks, which may ignite the dust or fumes

• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
  Electrical Safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adaptor plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.

• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or
  entangled cords increase the risk of electric shock.

• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

• If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply. Use of an GFCI reduces the risk of electric shock. Personal Safety

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

• Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries

• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.

• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

• If devices are provided for the connection of dust extraction and collection facilities, ensure that these are connected and properly used. Use of dust collection can reduce dust-related hazards

• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second. Power tool use and care

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
  Battery Tool Use and Care

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire
  BATTERY PACK| CHARGER
  ---|---
  KB 224-03; KB 424-03; KB 524-03; KB 624-03;
  KXB 424-03; KXB 824-03| KRC 2445-03; KRC 2490-03;
  KRC 2404-03; KDPC 124-03;
  KCH 2401-03; KCH 2411-03

• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.

• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns

• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.

• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265 °F (130 °C) may cause explosion.

• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire. Service

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers. Specific Safety Warnings for Caulk gun

• Keep hands out of the plunger and plunger rod area of the caulk gun. Fingers can be pinched between the tube holder and the plunger.

• When operating the caulk gun overhead, do not position your head and eyes directly below the nozzle. Caulk/adhesive may drip into eyes causing personal injury.

• When operating the caulk gun overhead, do not position your eyes in the path of the plunger rod. The rod handle may slip down in the direction of the user. Always wear eye protection when using the caulk gun.

• Always work in properly ventilated area and wear appropriate respiratory protection if necessary. Fumes from some caulks and adhesives can be noxious.

• Always wait until the tool has come to a complete stop before placing it down. The tool plunger can jam and lead to loss of control over the power tool.

• Before performing any kind of work on the machine (e. g. maintenance, tool change, etc.) as well as when transporting and storing it, always set the lock OFF switch to the OFF position. Unintentional activation of the switch trigger may result in personal injury.

PREPARATION
Know Your Caulk gun
This caulk gun can be used for caulking and adhesive dispensing applications. DO NOT use in presence of flammable liquids or gases. Before attempting to use the caulk gun, familiarize yourself with all of its operating features and safety requirements.
WARNING

• Do not allow familiarity with the caulk gun to cause carelessness. Remember that one careless moment is enough to cause severe injury. Before attempting to use any tool, be sureto become familiar with all of the operating features and safety instructions.
• Do not attempt to modify this tool or create accessories not recommended for use with thistool. Any such alteration or modification is misuse and could result in a hazardous conditionleading to possible serious personal injury.

OPERATING INSTRUCTIONS

1. To Attach Battery Pack
   a. Align the raised portion on the battery pack with the grooves on the bottom of the tool, then slide the battery pack onto the tool, as shown.
   b. Make sure that the latches on the battery pack snap into place and the battery pack is secured to the tool before beginning operation.
   NOTICE: When placing the battery pack on the tool, be sure that the raised rib on the battery pack aligns with the groove on the tool and the latches snap into place properly. Improper assembly of the battery pack can cause damage to internal components. To Detach Battery Pack
   a. Press the battery-release buttons to release the battery pack.
   b. Pull backward on the battery pack to remove it from the tool.
   WARNING
   • Battery tools are always in operating condition. Therefore, always remove the battery pack when the tool is not in use or when carrying the caulk gun at your side.

2. Rod Handle
   a. To manually move the rod (C), press and hold the rod-release button (G).
   b. Push or pull rod handle (A) to desired position.
   c. Release the rod-release button.
   The rod handle may also be used to hang the tool onto a stable object when not in use or for storage.

3. Variable-speed Trigger Switch
   a. To turn the caulk gun ON, press the trigger-lock button (I) from the side marked to unlock the switch, then depress the trigger switch (H).
   b. To turn it OFF, release the trigger switch. The switch can be locked in the OFF position by pressing the trigger-lock button from the side marked in order to reduce the chance of unintentional starting.
   c. The variable-speed trigger switch delivers higher plunger speed with increased trigger pressure and lower plunger speed with decreased trigger pressure. Anti-drip function
   This tool has an auto-reverse feature that reverses the plunger when the trigger switch is released.
   Dispense Force Control
   The tool is designed to dispense a wide range of adhesives and caulk. In certain cases, the tool may not dispense material properly due to solidified adhesive, frozen materials and the like. To reduce the risk of damaging the tube or casing, always follow the recommendations of the caulk/adhesive manufacturer.

4. Maximum-Speed Dial
   The maximum-speed dial (B) lets you preset the maximum speed.
   Turn the dial to any position between “1” for the lowest speed and “6” for the highest speed.
   WARNING
   • Never change the maximum speed while the tool is running. Failure to obey this warning could cause a loss of control of the tool and result in serious personal injury.

5. Insert Caulk or Adhesive Tube/Cartridge
   Always examine tubes/cartridges before installing.
   Do not use a damaged or frozen tube.
   a. Ensure the trigger-lock button (I) in in locked position .
   b. Remove the battery pack.
   c. Cut the tip of the nozzle at an angle and spot recommended by the tube manufacturer.
   Smaller openings require more force to push the material and possibly affecting battery life.
   d. Break the inner seal of the tube using the puncture tool (F) located on the underside of the cartridge holder (E). NOTICE: If the inner seal is not broken, material could be forced out through the rear of the tube and damage the tool.
   e. Press and hold the rod-release button (G) and pull the rod handle (A) back to allow the caulk/adhesive tube to fit inside the cartridge holder.
   f. Insert caulk/adhesive tube.
   g. Press and hold the rod-release button and push the plunger rod handle forward until the plunger (D) is against the tube.
   h. Release the rod-release button.
   i. Rotate the cartridge holder to desired angle for better caulking direction.
   To remove the tube
   Press and hold the rod-release button (G) and pull the rod handle (A) back. Push the tube back toward the plunger, then lift the tube out of the cartridge holder.

6. General Operating Tips
   WARNING
   • Always wear safety goggles or safety glasses with side shields during operation. If operation is dusty, also wear a respiratory protection.
   • The trigger pressure, selected speed range, material type, temperature and nozzle diameter will all affect the flow rate.
   • When using a tube with a smaller nozzle diameter, use a slower speed or the material may be forced around the rear seal of the tube.
   • You should always perform a trial caulking operation on scrap material to determine the suitable speed to produce desired results.
   • For best results, gradually increase speed settings.
   • The plunger will stop automatically when it has reached the end of the tube.
   • Speed Setting 6 is designed for high volume dispensing using a large tip opening (if used with a small tip opening damage may occur to the caulk cartridge).

CARE AND MAINTENANCE

All maintenance should only be carried out by a qualified service technician.
Cleaning
Before cleaning or performing any maintenance, remove the battery pack. For safe and proper operation, always keep the tool and its ventilation slots clean.
When work has been completed, clean the tool to allow smooth functioning of the tool over time.
Always use only a soft, dry cloth to clean your tool; never use detergent or alcohol.

TROUBLESHOOTING

WARNING:

• Place the trigger-lock button (I) in the lock position and remove the battery before performing troubleshooting procedures.

tool serviced by qualified technician.
Motor overheating.| Cooling vents are obstructed.| Clean and clear the vents. Do not cover vents with hand during operation.

WARRANTY

For 5 years from the date of purchase, the tool is warranted for the original purchaser to be free from defects in material and workmanship. This guarantee does not cover damage due to abuse, normal wear, improper maintenance, neglect, unauthorized repair/alteration, or expendable parts and accessories expected to become unusable after a reasonable period of use.
If you think your product meets the above guarantee criteria, please return it to the place of purchase with valid proof of purchase and the defective product will be repaired or replaced at no charge. This guarantee gives you specific legal rights, and you may also have other rights that vary from state to state.

Lowe’s Home Centers LLC.
Mooresville, NC 28117
Printed in China

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