DIODES AP3190P EVB Contents User Guide

June 1, 2024
DIODES

DIODES AP3190P EVB Contents User Guide

DIODES AP3190P EVB Contents User Guide

Summary

General Description

The 22W Evaluation Board (EVB) is composed of the AP3190P controller.

The AP3190P is a high-performance offline PSR AC/DC power supply controller. It is specially designed for applications that require higher efficiency at light loads and is cost effective.

Using the multi-mode control scheme, the AP3190P can also achieve high conversion efficiency with full load conditions. At heavy load and low line, the AP3190P will operate in QR mode to achieve high performance. When the load is decreasing, it will enter into fixed switching frequency operating mode. To optimize product performance, the fixed frequency is different in high (60kHz) and low line (80kHz).

The AP3190P is designed to authorize a transient peak power excursion for peak load. It means the OCP reference can be increased to 1.75 times when the peak load event appears.

Key Features
System Key Features
  • Primary Side Control for Eliminating Opto-Coupler
  • A Transient Peak Power Excursion for Peak Load
  • Low standby power (<65mW)
  • Multiple QR/AM Modes to Improve Audio Noise and Efficiency
AP3190P Key Features
  • Primary Side Control for Eliminating Opto-Coupler
  • A Transient Peak Power Excursion for Peak Load
  • 65mW No-Load Input Power
  • Adjustable Overtemperature Protection
  • Multiple QR/AM Mode to Improve Audio Noise and Efficiency
  • QR for Higher Efficiency and Better EMI
  • Totally Lead-Free & Fully RoHS Compliant
Applications
  • IoT offline powers Set-Top Box Power Supply
  • Smart speakers
  • Set-top box power supplies
  • Network Adaptors
Main Power Specifications

DIODES AP3190P EVB Contents - Main Power
Specifications

Evaluation Board Pictures

DIODES AP3190P EVB Contents - Evaluation Board
PicturesDIODES AP3190P EVB Contents -
Evaluation Board Pictures

Power Supply Specification

Specification and Test Results

DIODES AP3190P EVB Contents - Specification and Test
Results

Schematics

Board Schematics

DIODES AP3190P EVB Contents - Board Schematics

Bill of Material (BOM)

DIODES AP3190P EVB Contents - Bill of Material

Transformer Design

DIODES AP3190P EVB Contents - Transformer DesignDIODES AP3190P EVB Contents - Transformer
Design

Schematics Description
AC Input Circuit & Differential Filter

The Fuse F1 protects against overcurrent conditions which occur when some main components fails. The L1 is a differential mode chock for the differential mode noise suppression. The BD1 is a bridge rectifier which converts alternating current and voltage into direct current and voltage.

AP3190P PWM Controller

The AP3190P is a high performance offline PSR AC/DC power supply controller. It is specially designed for the application that require the peak load.

The Evaluation Board (EVB) Layout

EVB PCB Layout

DIODES AP3190P EVB Contents - EVB PCB Layout

Testing the Evaluation Board

Input & Output Characteristics
Input Standby Power
**Output Full Load Efficiency & 10% load at Different AC Line Input

Voltage**

DIODES AP3190P EVB Contents - Output Full Load Efficiency & 10% load at
Different AC Line Input VoltageDIODES AP3190P EVB
Contents - Efficiency vs. AC Line At Board End

Key Performance Waveforms
22W System Start-up Time

DIODES AP3190P EVB Contents - 22W System Start-up Time

Q1 / D1A/D1B MOSFET Voltage Stress at Full Load @264Vac

Primary side MOSFET: Q1 and Secondary side D1A/D1B

DIODES AP3190P EVB Contents - MOSFET Voltage Stress at Full Load
@264Vac

DIODES AP3190P EVB Contents - Ratio of voltage

System Output Ripple & Noise with the Cable

Connect 47μF AL Cap and 104MLCC to the cable output unit in parallel

DIODES AP3190P EVB Contents - System Output Ripple & Noise with the
Cable

Audible Noise

DIODES AP3190P EVB Contents - Audible NoiseDIODES
AP3190P EVB Contents - Audible Noise_2cm@115Vin 30.05dBDIODES AP3190P EVB Contents - Audible
Noise_2cm@230Vin 29.48dBDIODES
AP3190P EVB Contents - Audible Noise_2cm@264Vin
29.37dBdB

Dynamic load —-10% Load~100% Load, T=20mS, Rate=250mA/μS

DIODES AP3190P EVB Contents - Dynamic load

Peak load test

DIODES AP3190P EVB Contents - Peak load test

Thermal Testing

Output Condition: 10V/2.2A 230VAC
Test Condition: Vin=90Vac @10V-2.2A

DIODES AP3190P EVB Contents - Main VoltageDIODES
AP3190P EVB Contents - Thermal Testing

Notes:

  1. Component temperature can be further optimized with various system designs and thermal management approaches by manufacturers.
  2. The data has been revised according to the Ta=25C.
EMI (Conduction) Testing

Output Condition: 10V/2.2A

DIODES AP3190P EVB Contents - EMI \(Conduction\)
Testing

DIODES AP3190P EVB Contents - EMI \(Conduction\)
Testing

IMPORTANT NOTICE

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  2. The Information contained herein is for informational purpose only and is provided only to illustrate the operation of Diodes’ products described herein and application examples. Diodes does not assume any liability arising out of the application or use of this document or any product described herein. This document is intended for skilled and technically trained engineering customers and users who design with Diodes’ products. Diodes’ products may be used to facilitate safety-related applications; however, in all instances customers and users are responsible for (a) selecting the appropriate Diodes products for their applications, (b) evaluating the suitability of Diodes’ products for their intended applications, (c) ensuring their applications, which incorporate Diodes’ products, comply the applicable legal and regulatory requirements as well as safety and functional-safety related standards, and (d) ensuring they design with appropriate safeguards (including testing, validation, quality control techniques, redundancy, malfunction prevention, and appropriate treatment for aging degradation) to minimize the risks associated with their applications.

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