SEALEY 2001LEOR Low Profile Rocket Lift Trolley Jack Instruction Manual

SEALEY 2001LEOR Low Profile Rocket Lift Trolley Jack

Product Information

• Model: 2001LE Series
• Capacity: 2.25 Tonnes
• Features: Low profile design, Rocket lift technology

Product Usage Instructions

Safety Precautions:

• Always release the handle socket tension before use.
• Work only by the instruction manual.
• Ensure proper training and information about operating the jack.
• Check for sound condition and working order of the jack.
• Locate the jack on a hard, level floor in a well-lit area.
• Chock the wheels of the vehicle.
• Keep the working area clean and free from obstacles.

Operating Instructions:

1. Engage the vehicle handbrake, switch off the engine, and put the transmission in gear (or PARK for automatic).
2. Ensure a minimum distance of 0.5m between the vehicle and static objects.
3. Ensure no passengers are in the vehicle while using the jack.
4. Place the jack under the recommended lifting points as per the vehicle handbook.
5. Check that the lifting point is stable and centred on the jack saddle.
6. Ensure free movement of jack wheels with no obstructions.
7. Use suitable axle stands for additional support – DO NOT work under the raised load without proper securing.
8. Only lift with the jack, DO NOT use it to support the load.
9. Regularly lubricate and maintain the jack by a qualified person using hydraulic jack oil only.
10. DO NOT operate the jack if damaged, by untrained persons, or under the influence of substances.

Frequently Asked Questions

Q: Can I use this jack on uneven surfaces?

A: It is recommended to use the jack on a hard, level floor preferably concrete to ensure stability and safety.

Q: How do I release the handle socket tension?

A: Caution should be taken when releasing the handle socket tension as it will suddenly raise to its upright position if not controlled. Refer to the instruction manual for detailed steps.

Q: Can I modify the jack with non-genuine parts?

A: It is dangerous to use non-genuine parts as it may invalidate the warranty and compromise safety. Always use genuine parts for repairs or replacements.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble-free performance.

IMPORTANT:
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

SAFETY

• WARNING! Please note that the handle socket of this jack is retained under tension and must be released before use. Caution should be taken when releasing, as the handle socket will suddenly raise to its upright position if not controlled.
• The user shall work only by this instruction manual.
• The operator shall be provided with all necessary information about training and about pumping and translating forces.
• Ensure the jack is in sound condition and good working order. Take action for immediate repair or replacement of damaged parts. Use genuine parts only. DO NOT modify the jack. The use of non-genuine parts may be dangerous and will invalidate the warranty.
• Locate the jack in a suitable, well-lit working area.
• Keep the working area clean tidy and free from unrelated materials. Use a jack on level and solid ground, preferably concrete. Avoid tarmacadam as Jack may sink in.
• Chock wheels of the vehicle.
• Ensure the vehicle handbrake is engaged, the engine is switched off and the transmission is in gear (or “PARK” if automatic).
• Ensure a minimum distance of 0.5m between the vehicle and static objects such as doors, walls, etc. to allow for vehicle tilting.
• Ensure all non-essential persons keep a safe distance whilst the jack is in use.
• Ensure there are no passengers in the vehicle.
• It is necessary that the operator can watch the lifting device and the load during all movements.
• Place the jack under only those lifting points recommended by the vehicle manufacturer (see vehicle handbook).
• Check that the lifting point is stable and centred on the jack saddle.
• Ensure the jack wheels are free to move and that there are no obstructions.
• DANGER: Use the jack for lifting only, NOT for supporting the lifted load.
• Ensure there are no persons or obstructions beneath the vehicle before lowering.
• It is not allowed to work under the raised load until it is secured by suitable means. Use suitable axle stands under the vehicle before proceeding with any task.
• Use a qualified person to lubricate and maintain the jack.
• Ensure that only hydraulic jack oil is used in the jack.
• DO NOT operate the jack if damaged.
• DO NOT allow untrained persons to operate the jack.
• DO NOT operate the jack when tired or under the influence of drugs, alcohol or intoxicating medication.
• DO NOT exceed the rated capacity of the jack.
• DO NOT allow the vehicle to move during lifting or lowering, or use the jack to move the vehicle.
• DO NOT jack the vehicle if there is a risk of spillage of fuel, battery acid, or other dangerous substances.
• DO NOT work under the vehicle until appropriately rated axle stands have been correctly positioned.
• DO NOT use the jack for purposes other than that for which it is intended.
• DO NOT top up the hydraulic system with brake fluid. Use hydraulic jack oil only. (Sealey Part No: HJO500MLS or HJO5LS)
• In the event of oil spillage ensure an oil spill kit is on hand. ConsSealey’saley website for the Materials Safety Data Sheet for characteristics of fluids included with the product. Firefighting procedure/equipment should be by the Materials Safety Data Sheet.
• DO NOT adjust the safety overload valve.
• Lifting of persons is prohibited.
• DO NOT use in severe weather conditions, risk assess the task.
• When not in use store jack, fully lowered, in a safe, dry, childproof area.
• If more than 400N of effort is generated in lifting, the efforts shall be lowered by an additional person.
• Jacks shall be maintained and repaired according to the manufacturer’s instructions. Such maintenance and repair shall be carried out by qualified persons.
• No modifications shall be carried out which adversely affect the compliance of the jack with the standard.
• Check the state of the markings and that the markings remain as the initial one.
• Lifetime of the jack: Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble-free performance.

• Jacks shall be maintained and repaired according to the manufacturer’s instructions. Such maintenance and repair shall be carried out by qualified persons.
• No modifications shall be carried out which adversely affect the compliance of the jack with the standard.
• Check the state of the markings and that the markings remain as the initial one.

INTRODUCTION

Twin piston Rocket Lift feature brings the saddle to maximum height in minimal strokes. Universal joint release mechanism allows safer, more controlled lowering of jack. The profiled lifting arm gives a low clearance height of just 73mm making it suitable for sports and custom cars. Heavy-duty steel chassis provides stability and endurance. Fitted with an overload valve for added safety. The Hydraulic oil bypass system protects the ram from being overextended.

SPECIFICATION

ASSEMBLY

• The jack comprises the following parts Steel chassis. Two-part pumping handle (fig.2) with M6x35 bolt (fig.3).
• Insert the upper handle into the lower handle. See fig. 2.
• WARNING! Before inserting the pump handle into the handle socket see operating instructions in 5. Operation section.

OPERATION

• WARNING! Before use ensure you have read, understood and applied Section 1 safety precautions.
  IMPORTANT: Before use, the operator is to visually inspect the jack for cracked welds, damaged or missing parts or hydraulic leaks.

RELEASING THE RETAINING WEDGE (FIG.1)

• Seek assistance from a second person if required.
• Insert the lower handle section into the handle socket and secure it with the retaining bolt ‘B’ to aid in releasing pressure in the handle socket.
• Push down on the handle and hold down while removing the retaining wedge that is securing the handle socket in the down position. See fig.1.
• Remove the wedge.
• Gently and in a controlled manner slowly allow the lower handle section and handle socket to raise to their upright position.

HYDRAULIC SYSTEM PURGING

• Open the release valve by turning it one full turn counter-clockwise. See fig.4.
• Pump the handle 20 times.
• Close the release valve by turning it clockwise. See fig.4.

RAISING A VEHICLE
We recommend that efforts to raise the load shall be reduced by the use of assistance during this operation.

• Ensure that the jack and the vehicle are on a hard, level surface.
• Ensure that the vehicle handbrake is engaged and that the vehicle wheels are choked.
• Consult the vehicle manual to determine the location of jacking points.
• Position the jack under a suitable lifting point.
• Turn the slow-release valve clockwise, to the closed position. DO NOT over-tighten.
• Raise the vehicle to the desired height by pumping the handle up and down.
• Place axle stands beneath the locations recommended by the vehicle manufacturer.
• Turn the release valve slowly counter-clockwise to lower the vehicle onto the axle stands.

LOWERING A VEHICLE

• Turn the release valve clockwise to the closed position.
• Pump the handle to raise the vehicle off the axle stands.
• Remove the axle stands from beneath the vehicle.
• Turn the release valve counter-clockwise to lower the vehicle to the ground.

NOTE:
This jack is fitted with a slow-release mechanism for controlled descent. When not in use, leave the saddle and ram fully retracted.

MAINTENANCE

IMPORTANT:
Only fully qualified personnel should attempt maintenance or repair. Jacks shall be maintained and repaired according to the manufacturer’s instructions. Such maintenance and repair shall be carried out by qualified persons. No modifications shall be carried out which adversely affect the compliance of the jack with the standard. Check the state of the markings and that the markings remain as the initial one.

• Check the condition of the markings. These must be maintained in their original condition.

MONTHLY MAINTENANCE
Lubrication is critical to jacks since they support heavy loads. Any restriction due to dirt or rust can cause either slow jack movement, or extremely rapid jerks, causing damage to the internal components. To keep the jack well lubricated, carry out the following steps.

• Lubricate the ram, the linkages and the saddle and pump mechanism with light oil.
• Grease the wheel bearings and axles.
• Keep all jack surfaces and warning labels clean.
• Check and maintain the ram oil level (Section 6.3).

THREE MONTHLY MAINTENANCE

• At three monthly intervals, check the ram for any signs of rust or corrosion. Clean the ram as required and wipe with an oilcloth.

CHECKING THE OIL LEVEL

• Fully retract the ram by turning the release valve counter-clockwise.
• Undo the four top plate retaining screws and remove the top plate.
• With the jack in the level position, remove the oil filler plugs.
• The oil should be level with the bottom of the oil filler hole. If it is not, top up with clean hydraulic jack oil (Sealey Part No: HJO500MLS or HJO5LS).
• Replace the oil filler plug and check the jack operation.
• Purge any air from the hydraulic unit as required. Refer to Section 5.2.
• Replace the top plate and secure it with the four screws.
• NOTE: Always store the jack in the fully lowered position. This will protect critical areas from excessive corrosion.
• IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE product.
• Owing to their size and weight, hydraulic products should ideally be repaired by local service agents. We have service/repair agents in most parts of the UK. Before returning your product please call our technical helpline on 01284 757505 for advice and troubleshooting guidance. If the jack is under guarantee please contact your stockist.

DE-COMMISSIONING THE JACK

• Should the jack become completely unserviceable and require disposal, draw off the oil into an approved container and dispose of the jack and the oil according to local regulations.

TROUBLESHOOTING

PROBLEM

| CAUSE|

REMEDY

---|---|---
Jack will not lift to full height| Oil Level Low| Check/Top up oil level
Jack will not hold the load| The release valve not closing| Contact the authorised service agent
Hydraulic jack oil is contaminated
Pump valves not sealing
Lift arm will not lower| Cylinder ram binding| Contact the authorised service agent
Parts worn
Internal component damage
Broken or unhooked return spring
Lift arm linkage either bent or binding
Jack feels spongy when lifting| System requires purging| Refer to the air purge procedure in Section 5

ENVIRONMENT PROTECTION

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner that is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

Note:
It is our policy to continually improve products and as such we reserve the right to alter data, specifications and parts without prior notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call our technical team at technical@sealey.co.uk or 01284 757505.

Important:
No Liability is accepted for incorrect use of this product.

Warranty

Guarantee is 12 months from purchase date, proof of which is required for any claim.

• Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
• 01284 757500
• sales@sealey.co.uk
• www.sealey.co.uk.

© Jack Sealey Limited.

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