CSI Controls 1104279A Well Zone Pressure Controller Instruction Manual

June 1, 2024
CSI Controls

CSI-Controls-fig-1

CSI Controls 1104279A Well Zone Pressure Controller

CSI-Controls-1104279A-Well-Zone-Pressure-Controller-
fig-1

Specifications

  • Manufacturer: CSI Controls
  • Warranty: Five-year limited warranty
  • Enclosures: UL Type 4X for indoor or outdoor use
  • Technical Support: +1-800-746-6287, Monday-Friday, 7:00 AM to 6:00 PM Central Time

Product Usage Instructions

Mounting the Control Panel:

  1. Drill and fasten the top of the enclosure using appropriate anchors.
  2. Drill and fasten the bottom of the enclosure using appropriate anchors.

Wiring the Control Panel:
CAUTION: Disconnect all power to the control panel before wiring. Ensure that the incoming supply power voltage matches the pump motor’s rating. Make sure the motor’s rated Amps do not exceed the control panel’s rating.

  1. Connect the following wires to the proper terminal positions:
    • Pressure Tank
    • Pressure Transducer
    • Pressure Relief Valve
    • Well Pump
    • Incoming Power to circuit breaker
  2. Verify correct operation of the control panel after installation is complete.

FAQ

  • Does the digital controller provide Variable Speed Pump Control or constant pressure operation?
    No, this digital controller does not provide Variable Speed Pump Control or constant pressure operation.

  • How should I clean products returned for warranty?
    Products returned must be cleaned, sanitized, or decontaminated as necessary before shipment to ensure employee safety.

  • What are the technical support hours?
    Technical support is available from Monday to Friday, 7:00 AM to 6:00 PM Central Time. Contact +1-800-746-6287 for assistance.

Parts Included

CSI-Controls-1104279A-Well-Zone-Pressure-Controller-
fig-2

Specifications

  • Input Voltage: 115/230 VAC, 60Hz

  • Pump Ratings: Single phase, 2-wire (4~14FLA)

    • 0.5 HP at 115 VAC, 60Hz
    • 0.5 HP -1.5 HP at 230 VAC, 60Hz
  • Operating Temperature: 14℉ to 122℉ (-10℃ to 50℃)

  • Enclosure: 8 x 6 x 4 inch (20.32 x 15.24 x 10.16 cm)
    NEMA 4X thermoplastic
    Includes liquid tight cable strain relief fittings:

    • 2-1/2” UF cable
    • 1-1/2” round cable
  • Pressure Transducer: 0-150 PSI (included) 1/4” NPT Male, NSF 61 rated, 4-20mA, with 16.4 ft (5m) cable

  • Auxiliary Alarm Contacts: N.O. 1 amp, 120 VAC Max
    This digital controller does not provide Variable Speed Pump Control or constant pressure operation. This control panel must be installed and serviced by a licensed electrician in accordance with the National Electric Code NFPA-70, state and local electrical codes. UL Type 4X enclosures are for indoor or outdoor use.

Warranty void if panel is modified.


For information regarding operation,

? available options, or servicing questions, please call CSI Controls

Technical Support.

| CSI Controls offers a five-year limited warranty.

For complete terms and conditions, please visit www.csicontrols.com.

---|---


Products returned must be cleaned, sanitized, or decontaminated as necessary prior to shipment to ensure that employees will not be exposed to health hazards in handling said material. All applicable laws and regulations shall apply.

Features

The WellZone™ digital controller provides pressure control for single phase 2-wire submersible well pump applications. It
uses a 0-150 PSI pressure transducer to monitor the discharge pressure and turns the pump ON and OFF according to the Start and Stop setpoints. The LCD display is visible through the clear cover of the enclosure to allow for quick view of the system pressure, run status, hours run and pump cycles. The rotary button provides the user with a simple navigation method through the menu and program settings. It features built in pump protection including rapid cycling and dry run. It is preprogrammed to run the pump as the pressure drops below 40 PSI and stop as the pressure rises above 60 PSI. High & Low pressure settings are available with an auxiliary alarm relay.

CSI-Controls-1104279A-Well-Zone-Pressure-Controller-
fig-3
CSI-Controls-1104279A-Well-Zone-Pressure-Controller-
fig-4

Mounting the Control Panel

  1. Drill and fasten top of the enclosure using appropriate anchor.CSI-Controls-1104279A-Well-Zone-Pressure-Controller-fig-5
  2. Drill and fasten bottom of the enclosure using appropriate anchors.

Wiring the Control Panel

CAUTION! Disconnect all power to the control panel before wiring.
Ensure that the incoming supply power voltage is the same as the rating of the pump motor being installed. Ensure that the rated Amps of the motor does not exceed the rating of the control panel.

  1. Connect the following wires to the proper terminal positions:

    • Incoming power to the circuit breaker
    • Motor/Pump power to Motor
    • Pressure transducer
      See the wiring label inside the control panel for details.
  2. Verify the correct operation of control panel after the installation is complete.CSI-Controls-1104279A-Well-Zone-Pressure-Controller-fig-7

  3. Maximum motor cable lengths.
    Motor| Feet Motor Cable (75C) 1
    ---|---
    Vac| HP| Amps 2| 14 AWG| 12 AWG
    115V| 1/2HP| 12.0A| 100| 160

230V

| 1/2HP| 6.0A| 400| 650
3/4HP| 8.0A| 300| 450
1.0HP| 10.0A| 250| 400
1.5HP| 13.0A| 175| 300

  1. Cable length is measured from the motor to the main panelboard (Service Entrance) 75C Insulation – AWG Copper Wire only. Do not use aluminum conductors. Use with 2-wire motor only with internal thermal protection.
  2. Typical S.F.A. (Service Factor Amps). Check motor nameplate for actual data.

Operation Guide

CSI-Controls-1104279A-Well-Zone-Pressure-Controller-
fig-8

Notes

  • If there is no operation for 20 sec, the display will return to the main screen.
  • The service function is used to alert the user when it is time to change a filter or to serivce the equipment after the accumulated run time is reached.
    The icon will flash on main screen when the timer is done (Filter at 0%).
    Push and hold ESC button 4 seconds to reset the filter or service time.CSI-
Controls-1104279A-Well-Zone-Pressure-Controller-fig-11

Fault Information

CSI-Controls-1104279A-Well-Zone-Pressure-Controller-
fig-9 CSI-Controls-1104279A-Well-Zone-
Pressure-Controller-fig-10

Technical Support

References

Read User Manual Online (PDF format)

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