Blinds Downunder Full Blockout Cassette Roller Blind Instructions

May 15, 2024
Blinds Downunder

Blinds Downunder - logo Full Blockout Cassette/Roller Blind
INSTALLATION INSTRUCTIONSBlinds Downunder - logo

 Downunder Full Blockout Cassette Roller Blind I

MATERIALS & TOOLS
EACH Full Blockout Cassette Should Include;

  • 1 x Top Cassette

  • 2 x Side Channels

  • Optional 1 x bottom channel/with steel lathe base rail 1 x Roller Blind
    Optional 1x Base Rail to suit side tracks

  • Note: screws are not supplied, we recommend speaking to your local hardware store to discuss fixings, as all fixing situations are different.

TOOLS REQUIRED

  • Steel measuring tape and pencil.
  • Carpenter’s level
  • Power or battery drill / drill bits
  • Flat blade and Phillips head screwdrivers
  • Vaccum
  • Dust Pan and Brush

IMPORTANT: Please Aluminium leaves fillings, pre drill holes on surface easy to clean. read these instructions all the way through before installing.
Important information Prior to Installing Full Blockout Cassette/Roller

  1. Drill Pilot holes with selected size drill bit, test pilot hole size is correct for select- ed screws on sample materials.
  2. With masonry holes we recommend testing one masonry hole with Green plugs and crew prior to drilling all holes in masonry, to help ensure fixing is adequate.
  3. You will require different drill bits depending on different materials. Consult your qualified local hardware store for further assistance if required

*Note; Screws are not provided by Blinds Downunder, due to the different nature of fixings to different materials.
As a rough guide we recommend;**

  1. 40mm x 7 gauge\ Timber screws for face fit timber or MDF architraves
  2. 30mm x 7 gauge\ Timber screws for internal recess fit Blinds and child safety devices, with timber\MDF reveals.
  3. 6 gauge\ self-tapping screws for aluminium or steel fixings
  4. Green Plugs and appropriate screws for masonry fixing, as guided by qualified local hardware store.
  5. Blinds Downunder does not recommend fixing brackets directly to plaster. If this is your chosen fixing option, toggle bolts or plaster plugs, are sometimes recommended by your qualified local hardware store. This would normally be recommended as a last resort for fixing your brackets. Your Local hardware store will most likely recommend the highest load bearing capacity plugs and check if screws fit through bracket holes.
  6. Blinds Downunder only recommends fixing to solid substrates behind plaster ie; Timber noggins, Timber/steel lintels, Timber or steel studs or masonry.
  7. We recommend if you are unsure with your install, take photos of install area and discuss with your qualified local hardware store for further detailed advice regarding fixing options. Blinds Downunder takes no responsibility for poor fixing or damage caused by incorrect installations.
  8. Be mindful there could be electrical or plumbing within your fixing area. Take all appropriate actions to eliminate potential dangers.

Full Blockout Cassette/Roller Blind Installation Face Fit

  1. Begin by installing the rear cassette profile above the window or door
  2. Insert two screws anywhere. Ensure the profile is level.
  3. Install side channels keeping square to the cassette profile
  4. Place felt into channels on front and rear profiles4
  5. Cut of the fingers at the front of the end caps before install
  6. Install the end caps into the bottom of the side channels and use a screw in between the two fingers of end caps
  7. Slide the brackets into the channel on the cassette profile
  8. Insert screws through the bracket and cassette into the face
  9. Insert 2 x fixing screws every 1200mm maximum.As required.
  10. Now, the blind should be assembled as instructed
  11. Slide felt strip into the bottom of the base rail
  12. Install blind into the brackets, the pin end will push in to allow easy installation
  13. Fit the chain diverter- push front chain through the middle of the diverter
  14. The fabric funnel is installed next, ensuring the top of the funnel sits beneath the lip of the rear cassette profile
  15. Push the front of the fabric profile into the rear channel, a rubber mallet may be required to tap into place
  16. Hook the front cassette profile into the lip of rear profile and clip it into place
  17. Attach the cassette end covers, screw into place by hand,being careful not to use excessive force
  18. Your Full Blockout blind and cassette are now installed
  19. Chain Installation Refer to page
  20. Optional; Add coloured silicon around outside of blockout Cassette System to prevent light gaps

Full Blockout Cassette/Roller Blind Installation Recess Fit

  1. Begin by installing brackets into the rear cassette profile ( allow for the end caps if planning to install)
  2. Place the profile into the recess and screw into place through brackets
  3. Drill a 5mm hole through all 3 walls of the rear side channel,then drill 12mm hole through 2 inner walls only
  4. Slide felt strip into the channels on the front and rear profile
  5. Fix to side stiles,using screw spacing of no more than 1000mm maximum5
  6. Assemble the blind as instructed6
  7. Slide the brackets into the channel on the cassette profile
  8. Install the pin end first,allowing the pin end to compress and make space for the clutch hooks to be engaged
  9. Fit the chain diverter- push front chain through the middle of the diverter
  10. Push the front of the fabric profile into the rear channel, a rubber mallet may be required to tap into place
  11. Attach the chain cutout cover and rotate the profile into place11 The end covers are optional on the inside mount installations
  12. Attach the end covers to the profile and rotate into positio
  13. Your Full Blockout blind and cassette are now installed
  14. Chain Installation Refer to page 5
  15. 1Optional; Add coloured silicon around outside of blockout Cassette System to prevent light gaps

IMPORTANT CHILD SAFETY INFORMATION

Referenced on Page 3 (19) and Page 4 (15)
ACCC SAFETY TIPS AT HOME Finally: Secure the cord off to the wall or inside of the reveal with a Child Safety Device to comply with the Australian Child safety Regulations. It is required internal window covering ‘must be installed in a way that a loose cord cannot form a loop 220 mm or longer at less than 1600 mm above floor level’.Cord guides—may be installed lower than 1600 mm above floor level, so long as the cord guide will remain firmly attached to a wall or other structure specified in the ACCC installation instructions, when subjected to a tension force of 70 N (Newtons) applied in any direction for 10 seconds and cannot form a loop 220 mm or longer at less than 1600mm above floor level. A force of 70 N is approxi mately equal to applying a 7 kilogram weight and has been assessed as the likely amount of force a child may exert on a blind cord guide by grabbing, pulling or hanging on it.Solid fixing is required when fixing Child Safety Devices.Double sided tape or glue is non compliant and is unsatisfactory. If you are unsure seek professional advice.All blinds require warning labels and our installer labels to be permanently installed. These guidelines need to be followed for child safety compliance. Refer to our child safety page, ACCC guidelines and downloads. These standards are required on all corded roller blind installs. By purchasing our product, you agree to comply with ACCC guidelines on all roller blind supplied by Blinds Downunder.
ACCC SAFETY TIPS AT HOME
When installing new blinds and curtains, make sure you or the installer secure any loose or looped cords—do not leave them hanging down.
Go through every room in your home and check for any blinds or curtains with long cords that are either loose or looped. Remember, this includes any cords that are within children’s reach at floor level or near furniture they can climb on.
Do not put children’s cots, beds, highchairs or playpens near a window where children can reach blind or curtain cords. The cords can become tangled around children’s necks and strangle them.
Do not place sofas, chairs, tables, shelves or bookcases near windows with corded blinds or curtains. As young children like to climb onto furniture to look out the window, they may quickly become entangled in the cords, lose their footing, and suffer strangulation or serious injuries.
Accidental strangulation can happen very quickly, so never leave children alone in rooms where cords are unsecured if you’re visiting someone’s home, even for a short while.
Some blinds can’t operate properly without looped cords. To keep them out of children’s reach you should secure these cords with eithertie-downs (cleats),
or tension devices that enclose cords and chain loops.
Always fix tie-downs and tension devices firmly to the wall or window-frame so a child is not able to remove them. Never use materials that can’t support a significant load, such as double-sided tape or glue. WARNING: CURTAIN AND BLIND CORDS HAVE CAUSED THE DEATH OF YOUNG CHILDREN AND MUST BE INSTALLED SO THAT THEY ARE NOT A STRANGULATION HAZARD. FOLLOW THE INSTALLATION INSTRUCTIONS
COMPONENTRY
Blinds Downunder Full Blockout Cassette Roller Blind -
COMPONENTRY While the standard cassette layout uses a conventional flat base rail and side channels, there is a second configuration easily achieved that uses the same side channels to form a bottom channel, making the cassette system 360-degree wrap-around and fully light blocking. A patented corner block seamlessly joins the sections at the bottom corners to create a perfect connection.

ORDERING INFORMATION – Base Product Numbers

**COMPONENT| COLOUR| **

MAXIMUM ROLL DIA. (mm)

---|---|---
MILL FINISH| **WHITE| ****CREAM| ****BEIGE| ****GREY| ****BLACK| ****ANODISED
**
Front & Back Cassette | 506514000- AUCH| 506514001- AUCH| N/A| N/A| N/A| 506514890- AUCH| 506514901- AUCH| 72mm
Front and Back Side Channel| 506525000- AUCH| 506525001- AUCH| N/A| N/A| N/A| 506525890-AU| 506525901| N/A
Overlapping Front and Back Side Channel|
506526000| 506526001| N/A| N/A| N/A| 506526890| 506526901| N/A –
80mm Universal End Bracket| N/A| 506550001| N/A| N/A| 506550830| 506550890| N/A| 72mm –
Centre Link Bracket and Locking Plate| N/A| 506555001| N/A| N/A| 506555830| 506555890| N/A| 72mm
End Cover with Screws| N/A| 506562001| N/A| N/A| 506562830| 506562890| N/A| N-/A
Metal End Cover with Screws|
506561000| 506561001| N/A| N/A| N/A| 506561890| 506561901| N/A
Chain Cut Out Cover| N/A| 506565001-1| N/A| N/A| 506565830-1| 506565890-1| N/A| N/A
Corner Block| N/A| N/A| N/A| N/A| 506580830| N/A| N/A| N/A
Fabric Funnel| N/A| N/A| N/A| N/A| 506581830-1| N/A| N/A| N/A
End Cap| N/A| 506583001| N/A| N/A| 506583830| 506583890| N/A| N/A
C-Shape Mounting Bracket| N/A| 506540001-1| N/A| N/A| 506540830-1| 506540890-1| N/A| N/A
Schlegel Polybond| N/A| N/A| N/A| N/A| 50692830| 50692890| N/A| N/A
Chain Diverter Kit| N/A| 506291001| N/A| N/A| 506291830| 506291890| N/A| N/A
Dummy Diverter| N/A| 5061999001| N/A| N/A| 5061999830| 5061999890| N/A| **** N/A

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References

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