AOTE-PITT BSBL-25 20V Cordless Band Saw Instruction Manual

ALL THE POWER YOU NEED
OPERATOR’S MANUAL
20V 2-1/2″ BRUSHLESS BANDSAW
MODEL BSBL-25

Customer Support
[email protected]

WARNING
IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury! This manual contains important information about product safety. Please read and understand this manual BEFORE operating this power tool. Please keep this manual  available for other users and owners before they use the power tool.
This manual should be stored in a safe place.

WARRANTY

AOTE-PITT POWER TOOL
30 DAYS MONEY BACK OR EXCHANGE
LIMITED ONE- YEAR WARRANTY
30 DAY MONEY BACK OR EXCHANGE:
During the first 30 days after the date of purchase, you can either get full refund of purchase cost or exchange if any AOTE-PITT power tool which does not work properly due to product manufacturing defective but you must present proof of original purchase.  The replacement power tool will be covered by the limited warranty for the balance of the one-year warranty period from the date of original purchase.

WHAT THIS WARRANTY COVERS:
This warranty covers all defects in workmanship or materials in your AOTE-PITT power tool for a period of one-year from the date of purchase. With the exception of batteries, power tool accessories are warranted for ninety (90) days. Batteries are warranted  for one-year.

WHAT’S NOT COVERED:
This warranty applies only to the original purchaser and may not be transferred.
This warranty only covers defects arising under normal usage and does not cover any malfunction, failure or defects resulting from misuse, abuse, neglect, alternation, modification or repairs by other than authorized service centers.  AOTE-PITT makes no warranties, representations or promises as to the quality or performance of its power tool other than those specifically stated in this warranty.

ADDITIONAL LIMITATIONS:
Any implied warranties granted under state law, including warranties of merchantability and fitness for a particular purpose, are limited to one-year warranty from the date of purchase. AOTE-PITT is not responsible for direct, indirect, or incidental damages, so  the above limitations and exclusions may not a pply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.
The term “ power tool” in the warnings refers to your mains operated(corded) power tool or battery operated (cordless) power tool.

WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way.
  Do not use any adapter plugs with earthed (grounded) power tools. unmodified plugs and matching outlets will reduce risk of electrical shock.

• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.
  There is an increased risk of electric shock if your body is earthed or grounded.

• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter(GFCI) protected supply.
  Use of a GFCI reduces the risk of electric shock.

• Use battery and charger supplied with tool only.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in  serious personal injury.

• User personal protective equipment. Always wear eye protection. Protective equipment such as dust masks, no-skid safety shoes, hard hats, or hearing protection used for appropriate conditions will reduce personal injuries.

• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to the power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the  switch on invites accidents.

• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing or gloves away from moving parts.
  Loose clothes, jewellery or long hair can be caught in moving parts.

• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected facilities, ensure these are connected and properly used. use of dust collection can reduce dust-related hazards.

• Do not wear loose clothing or jewelry. Contain long hair. Loose clothes, jewelry, or long hair can be drawn into air vents.

• Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the power tool in unexpected situations.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly  maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous  situation.

BATTERY TOOL USE AND CARE

• Recharge only with the charger specified by AOTE-PITT. A charger that is suitable for one type of battery pack may create risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. Use of any other battery pack may create a risk of injury and fire.
• When the battery pack is not in use, keep it away from other metal objects, like paper clippers, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may  cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery, avoiding contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery causes irritation or burns.
• For best result, your battery product should be charged in a location where the temperature is more than 50°F but less than 100 °F. To reduce the risk of serious personal injury, do not store outside or in vehicles.
• Do not expose battery products to rain or wet conditions.

SERVICE

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• When servicing a power tool, use only identical replacement parts. Follow instructions in the maintenance section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of shock of injury.

PORTABLE BANDSAW SAFETY WARNINGS

WARNING This appliance is not intended for use by persons including children with reduce physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by  a person responsible for their safety!

**WARNING** Read al safety warnings and instructions listed below. Failure to follow the warnings and instructions may result in serious injury.

• Know your power tool. Read Operator’s Manual carefully. Learn its applications and liminations, as well as the specific potential hazards related to this power tool. Following this rule will reduce the risk of electric shock, fire, or serious injury.
• Wear ear protectors when cutting. Exposure to noise can cause hearing loss.
• Use auxiliary handles, if supplied with the tool. Loss of control can cause personal injury.
• Aways wear eye protection with side shields marked to comply with ANSI Z87.1 when assembling parts, operating the tool, or performing maintenance. Following this rule will reduce the risk of serious personal injury.
• Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and  could give the operator an electric shock. ensure that there are no concealed power cables or pipes in the cavity.
• Lead from lead-base paints.
• Crystalline silica from bricks and cement and other masonry products.
• Arsenic and chromium from chemically treated timber.

Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated and work with approved safety equipment, such as dust masks that are specially designed  to filter out microscopic particles.

BATTERY AND CHARGER SAFETY WARNINGS

WARNING This manual contains important safety and operating instructions for your battery pack and charger!
Before using the charger, read all instructions and cautionary markings on the charger, battery pack and the product using the battery pack.

• This charger is not intended for any uses other than charging rechargeable batteries. Any other use may result in risk of fire, electric shock or electrocution.
• Since battery tools do not have to be plugged into an electric outlet, they are always in an operation condition. Be aware of possible hazards when not using the battery tool or when changing accessories. Following this rule will reduce the risk of electric  shock, fire and serious personal injury.
• Do not place battery tools or batteries near fire or heat. This will reduce the risk of explosion and possible injury.
• Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has been dropped or has received a sharp blow. A damaged battery is subject to explosion. Properly dispose of a dropped or damaged battery immediately.
• To reduce the risk of electric shock, unplug the charger from outlet before attempting any cleaning.
• Do not charge battery tool in a damp or wet location. Do not use, store or charge battery packs or products in locations where the temperature is less than 50 or mor than 100 .
• A battery can explode if set near a source of ignition, such as a pilot light. To reduce the risk of serious personal injury, never use any cordless product near an open flame. If a battery explodes, it can propel debris and hazardous chemicals. If exposed to  debris or chemicals, use water immediately to flush away praticles/residue.
• Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water. If liquid gets into your eyes, flush them with clean water for at least 10 minutes, then seek immediate medical attention.
• The battery pack is not fully charged out of the carton, first read the safety instructions and follow the charging notes.
• Save these instructions! Refer to them frequently and use them to educate others who may use this tool. If you loan this tool to someone, be sure they are familiar with these instrucitons too.

SYMBOLS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

will result in  death or serious injury.
| WARNING| Indicates a potentially hazardous situation, which if not avoid, could result in  death or serious injury.
| CAUTION| Indicates a potentially hazardous situation, which if not avoided, may result in  minor or moderate injury.
| NOTICE| Indicates information considered important, but not related to a potential  injury.

Some of the following symbols may be used on this product. Please study them and learn their meaning.
Proper interpretation of these symbols will allow you to operate the product better and safer.

understand operator’s manual  before using this product.
| Eye Protection| Always wear eye protection with side shields marked to comply with ANSI  Z87.1.
| Wet Condition Alert| Do not expose to rain or use in damp locations.
| Recycle Symbol| This product uses lithium-ion (Li-ion) batteries. Local, state or federal laws may  prohibit disposal of batteries in ordinary trash.
Consult your local waste authority for information regarding available recycling  and/or disposal options.
| Volts| Voltage
min| Minutes| Time
| Direct Current| Type or a characteristic of current
| No Load Speed| Rotational speed, at no load
…/min| Per Minute| Revolutions, strokes, surface speed, orbits etc., per minute

KNOW YOUR PRODUCT

1. Saw Blade Guard Fastening Screw
2. Blade Tension Release Lever
3. Front handle
4. Speed Adjusting Dial
5. LED Work Light| 6. Work stop
7. Lock-off Button
8. Switch Trigger
9. Rear Handle
10. Battery pack
11. Saw Blade Guard| 12. Saw Blade
13. Blade Guard Lock/Release Levers
14. Storage Hook
15. Hex Key x2 (2.5mm/4mm)
16. Charging Base
17. Charging Adaptor
---|---|---

PRODUCT SPECIFICATIONS

Working Volt: 20V Volt DC Max
No Load Speed: 50-192 m/min
Cut Capacity: 2.5 in.
Blade Type: Bi-metal, 18 teeth per inch (TPI)
Blade Width: 0.5 in.
Blade Thickness: 0.020 in.
Blade Length: 32-7/8 in.
Blade Speed(surface feet per minnute): 160-600 SFPM
Battery Pack: 20V Max 2.0Ah Lithium-ion
ChargerTime: Approx. 80 minutes
Product Weight: 8.2 lbs. (bare tool)

ASSEMBLY

Carefully remove the tool and any accessories from the box.
Make sure that all items listed in the packing listare included.

WARNING
To prevent accidental starting that could cause serious personal injury, always remove the battery pack from the tool when assembling parts.
IF any parts are damaged or missing, please contact [email protected] for assistance.

PACKING LIST
20V Brushless Bandsaw(Bare) x 1
Saw Blade x 3 (18TPI)
Hex Key x2
Battery Pack 2.0Ah x 1
Charger x 1
Tool Bag x 1
Operator’s Manual x 1

OPERATION

WARNING
Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.

WARNING
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes and other possible serious injuries.
WARNING
Always remove the battery pack from your tool when you are assembling parts, making adjustments, changing parts, cleaning or when not in use. Removing the battery pack will prevent accidental starting that could cause serious personal injury.

APPLICATIONS
You may use this tool for the following purpose:

• Straigh line cutting operations on metal pipe, rebar, conduit, posts, plastics, wood, etc., up to 2.5 in.

CHARGING YOUR BATTERY PACK
The shipped battery pack is not fully charged, so charging the battery pack may be needed before operating this product.

1. Connect the AC/DC charging adaptor with the AC power sources like an AC wall outlet.
2. The charger LED will illuminate green showing power is being supplied to charger.
3. With battery pack sitting on at flat surface, align the raised ribs on the battery with the recess in the charging base and slide onto the battery ensuring a firm connection.
4. The charger LED will illuminate red signfying that the battery is charging.
5. The charger LED turns to Green from RED, means battery is fully charged. When removing the charging base from battery pack, first press the battery pack release button, then slide the charging base from its position.

BATTERY GAUGE INDICATOR
The battery pack has a battery gauge indicator to show how much battery capacity is left.
Press the power button on the battery pack to check.

| 4 LEDs = Fully charged
---|---
| 3 LEDs = 75% of  fully charged
| 2 LEDs = 50% of  fully charged
| 1 LED   = Low battery
Require to charge immediately.

TO INSTALL/REMOVE BATTERY PACK
To install battery pack
Align the battery receiver on the tool base with the groove on the battery pack.
Slide the battery pack into the tool until the battery lock button snaps into place and the battery pack is secured in the tool before beginning operation.

To remove battery pack
Depress and hold the battery lock button.
Then pull the battery pack out of the tool base.

SELECTING BLADES
Selecting the correct type of blade is important in order to obtain the best performance from the saw.
Select the blade based on the application and on the material you wish to cut.
Selecting the right blade will give you a smoother, faster cut and prolong the life of the blade.
We recommend 14 TPI for plastics and wood, 18 TPI for soft metals and multipurpose use, and 24 TPI for hard metals. (14 TPI and 24 TPI saw blade not included)

WARNING
Always remove battery pack from the tool when you are assembling parts, making adjustments, cleaning, or when not in use. Removing battery pack will prevent accidental starting that could cause serious personal injury.
WARNING
Do not use any attachments for accessories not recommended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.

INSTALLING/REMOVING BLADE
NOTE: Use blades that are 0.020 in. thick and 32-7/8 in. long only.

Installing Blade:

1. Lock the switch trigger and remove the battery pack.

2. Rotate the blade tension release lever 180° to the left to unlock it (Fig.1).

3. Flip the saw over and place on a flat, release the guard lock/unlock levers to open the guard (Fig.2).

4. Insert the saw blade through the slot in the work shop and in between the guide rollers and make sure the blade teeth point away from the saw (Fig.3).

5. Work the rest of the saw blade down around the sides and back of the pulleys. Turn the pulleys by hand, if necessary, to aid in moving the blade.
   NOTE: Observe the distance between the pulleys and the saw blade to ensure that the saw blade is about 1-2mm below the pulleys (Fig4).
   Fine adjustments can be made using the tracking screws, if neccessary. Refer to Ajusting Blade Tracking later in this manual.

6. Rotate the blade tension release lever 180° to the right to lock the blade in place (Fig5).

7. Close the saw blade guard up, make sure the guard lock/unlock lever in place.
   NOTE: The guard can be removed with unscrew the fasterning screw by hand, if necessary. Refer to the section of Installing/Removing Saw Blade Guard later in this manual.

Removing Blade:

1. Rotate the blade tension release lever 180° to the left to unlock it.
2. Open the saw blade guard.
3. Then work the blade loose starting from the back.

NOTE: It is necessary to remove the battery pack when replacing the saw blade.

ADJUSTING BLADE TRACKING
As shown in Fig6, the saw blade is not installed correctly or has deviated from the pulleys after use.

To Adjust Blade Tracking:

1. Find the two blade tracking screws locating above and below the blade tension release lever.

2. Using the hex key provided or any 2.5mm hex key, turn each of the tracking screws 1/4 turn.
   Turn clockwise to move the blade in toward the saw housing or counter- clockwise to move the blade out (Fig.7)
   NOTE: The hex key storage is located the side of front handle.

3. Flip the saw over and open the saw blade guard to view the results of the adjustment. Continue making 1/4 turn adjustments to BOTH screws until the blade appears to be in the correct position (Fig8).

4. Monitor blade position over the next several uses of the saw and continue to adjust if needed.

WARNING! Make sure the blade does not touch the work until the motor reaches full speed, since this could cause loss of control resulting in serious injury.

Removing/Installing Saw Blade Guard
The saw balde guard is installed with this product, if necessary, it can be removed quickly without any tools.

Removing Saw Blade Guard

1. Loosen both saw blade fastening screws completely then pull them out (Fig.9).
2. Depress both saw blade guard lock/unlock levers toward to center direction to open the saw blade guard and remove it from the saw (Fig.10-Fig.11).

Installing Saw Blade Guard

1. Place the saw blade guard on its hinge positions on the saw, insert the blade guard fastening screws then tighen it by screwing in.
2. Close the saw blade guard up until the lock/unlock lever in place.

Speed Adjustment
AOTE- PITT brushless band saw has a speed dial located on the side of the handle to set the maximum speed.
Rotate the speed dial to “6” for maximum speed, “1” for minimum speed for different applications (Fig.12).

Adjusting Work Stop

1. Lock the switch trigger and remove the battery pack.

2. Remove the two screws on the work stop using the hex keprovided or any 4 mm hex key (Fig.13).
   NOTE: The hex key storage is located the side of front handle.

3. Move the work stop to the other available position.

4. Reinstall both screws and tighten securely.

Turning Saw On/off
The lock-off button, located on the rear handle above the switch trigger, reduces the possibility of accidental starting (Fig.14).

To Turn The Saw On: Slide the lock-off button to the unlocked position, then press the switch trigger.
To Turn The Saw Off: Release the switch trigger and return the lock-off button to the locked position.

LED Work Light
This band saw features a LED work light to illuminates dark work surfaces for accurate cutting (Fig.15).
The LED work light turns on while the saw is starting. It will delay 2-3 seconds to turn off after turned the saw off.

NOTE: The LED work light will flash if the battery pack is low capacity.

OPERATING BANDSAW
WARNING
Do not use this product if it is not completely assembled or if any parts appear to be missing or damaged. Use of a product that is not properly an completely assembled or with damaged or missing parts could result in serious personal injury.

WARNING
Do not allow familiarity with this product to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.
WARNING
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes and other possible serious injuries.
CAUTION
The lock-off button should always be in the locked position when the saw in not in use or is being transported.

Cutting Tips:

1. Make sure the saw blade teeth are clean of any debris or foreign material.
2. Mark the line of cut clearly.
3. Do not use liquid coolants when cutting metal.
4. If excesive vibration occurs during cutting, verify the workpiece is clamped securely. If vibration continues the saw blade may need to be replaced.
5. Keep most teeth possible in contact with workpiece.

Correct Workpiece Placing and Cutting Methods

Cutting

WARNING
Hold the saw with both hands, Make sure the workpiece is secure with clamps, vise, or similar methods to prevent workpiece from moving, since this could cause loss of control resulting in serious injury.

WARNING
Make sure the blade does not touch the work until the motor reaches full speed, since this could loss of control resulting in serious injury.

1. Secure the workpiece to a work bench or table with a vise or a clamps.

2. Hold the saw firmly with both hands, in front of and clearly away from you.

3. Set the work stop against the workpiece but do not allow the blade to touch the workpiece.

4. Slide the lock-off button to the unlocked position and depress the switch trigger.

5. Once the saw blade reaches full cutting speed, slowly move the blade into the workpiece. Keep the maximum number of the teeth possible in contact with the piece being cut and keep the blade straight during cutting without twisting.
   NOTE: Do not force. Use only enough pressure to keep the saw cutting and the work stop against the workpiece. Allow the blade and the weight of the tool to do the work.

6. As you reach the end of the cut, hold the saw firmly so it does not fall against the workpiece.

7. When finished with the saw, lock the switch trigger, remove the battey pack, and use the provided stroage hook to hang the saw for storage.
   Make sure to hang from a suitable structure to prevent possible tool damage or injury from a falling tool.

MAINTENANCE

WARNING
When servicing, use only identical replacement parts.
Use of any other parts may create a hazard or cause product damage
WARNING
To avoid serious personal injury, always remove the battery pack from the product when cleaning or performing any maintenance.

GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.

TROUBLESHOOTING

WARNING
Turn off and remove the battery pack from the tool before investigating the fault.
The following table gives checks and actions that you can perform if your tool does not operate properly, if these do not identify /remedy the problem, please contact us for further assistance.

battery pack complete cool down
Low battery capacity| Charge battery immediately.
 Saw blade broken| Improper operation or using for too  long.| Replace the saw blade.
Can not charge| Faulty battery charger| Check if the charging LED indicator on the battery pack works  correctly, if not then contact AOTE-PITT for  further assistance.
Faulty battery pack| Replace the battery pack
Short Runtime| Battery not fully charged| Ensure that the battery is fully charged. If a longer working time is  required, you may need extra purchase a larger battery or more  batteries.
Saw Blade Guard Broken| Uncorrected blade position or blade  broken| Replace the saw blade guard or leave the saw to work without blade  guard (Tool free remove it).

CARING FOR ENVIRONMENT

Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice.
Recycling packaging reduces the need for landfill and raw materials. Reuse of recycled materials decreases pollution in the environment. Please recycle packaging where facilities exist.
Check with your local council authority for recycling advice.

All the illustrations in this manual is for function or operation demonstration only,
may not be an exact representation of this product.
YONGKANG AOTE TRADING CO., LTD
12F, JINPIN BUILDING, YONGKANG,
ZHEJIANG, P. R. CHINA
EMAIL: [email protected]
MADE IN CHINA

Documents / Resources

| AOTE-PITT BSBL-25 20V Cordless Band Saw [pdf] Instruction Manual
BSBL-25 20V Cordless Band Saw, BSBL-25, 20V Cordless Band Saw, Cordless Band Saw, Band Saw
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