Salt Pro 67123-SH3-HD Slag Removal Tool User Manual

Salt Pro 67123-SH3-HD Slag Removal Tool

Specifications

• Production code: 67123-SH3-HD
• Voltage: 120V a.c. / 230V a.c.
• Current: 10 amps / 5 amps
• Frequency: 50/60Hz
• Weight: 49 lb
• Noise Level: 90 dB (A) / 101 dB (A)
• Vibration Emission Value: 4.3 m/s² / 1.5 m/s²

Product Usage Instructions

Safety

General Safety Instructions

Read all safety warnings and instructions carefully to prevent electric shock, fire, or injury. Save warnings for future reference.

Slaghog-Specific Safety Warnings and Instructions

1. Unplug the tool before maintenance.
2. Wear safety glasses and protective equipment.
3. Avoid wet conditions and damp environments.
4. Keep the power cord away from the machine’s working range.
5. If the tool stalls, switch it off before restarting.

Supporting Information

Conditions of Use

The tool is designed for removing slag from slats on laser cutting machines with horizontal slats made of steel, stainless steel, or copper. Do not use in wet areas or outside.

Mains Connection

Connect to single-phase AC voltage as indicated. Plug in only when tool switches are off.

Maintenance

Keep ventilation slots clear to prevent overheating. Replace damaged supply cords with SlatPro replacement parts and perform repairs by qualified personnel only.

Technical Information

Follow specified voltage and current requirements. Wear ear protectors due to noise levels. Connect only to single-phase AC current supply.

Symbols

Always disconnect the plug before following any instructions. Read instructions carefully before use. Ensure the tool is plugged into a grounded outlet.

Description

The tool removes slag from laser machine slats using rotary cutting tools, suitable for steel, copper, or stainless steel slats. Store in an upright position when not in use.

FAQ

Q: Can the tool be used on slats made of materials other than steel, copper, or stainless steel?

A: The tool is specifically designed for use on these materials only to ensure effective slag removal.

Q: How should I store the tool when not in use?

A: Store the tool in an upright position to prevent damage and ensure easy access for future use.

Slag Removal Tool with heavy duty motor for use on laser cutting machines with minimum 1.75” between slats

Slatpro LLC
4757 Mustang Circle Mounds View, MN USA Phone: +1 763-452-4550 Fax: +1 763-452-4560 sales@slatpro.com www.slatpro.com

Safety

General Safety Instructions

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.

Slaghog-Specific Safety Warnings and Instructions

• A. Unplug tool from power before performing maintenance on Slaghog
• B. Use protective equipment. Always wear safety glasses when working with the machine. Protective clothing is recommended such as dust mask, gloves, steel toed non-slip footwear and hearing protection.
• C. Do not expose tool to wet conditions or operate in damp environment
• D. Power cord to be kept clear from working range of machine. Always lead cord away from machine. Do not apply tension to power cord.
• E. Switch tool off immediately if it stalls. Lift cutters out of slats before restarting.

Supporting Information

Conditions of use
The tool is only to be use for removing the slag from slats on laser cutting machines where the slats create a horizontal plane and the vertical slat sides are cleaned. The slats may be steel, stainless steel or copper. Not to be used in wet areas or outside.

WARNING
Mains Connection
Connect only to single-phase AC voltage as indicated on the rating sticker. Plug-in receptacle to have ground contact with current capacity exceeding the tools rating.
Only plug in when tool switches are off.

Maintenance
The ventilation slots must be kept clear or over-heating may ay result.

If the supply cord is damaged it must only be replaced by qualified personnel. Only use SlatPro replacement parts when performing repairs or maintenance.

Technical Information

Technical Data

SlagHog Slag Removal Tool

Production code

Voltage Current Frequency

Weight

| 67123‐120V‐HD| 67123‐230V‐HD
120V a.c.| 230V a.c.
10 amps| 5amps
50/60hz
49 lb      22.3g
Noise Information

Measured values determined according to EN 60745. Typically, the A

weighted noise levels of the tool are:

Sound pressure level (Uncertainty K=3db(A)) Sound power level (Uncertainty K=3db(A))

Wear ear Protectors!

| ****

90 db (A)

101 db (A)

Vibration information

Vibration total values (triaxial vector sum) determined according to

EN 60745

Connect only to a single‐phase AC current supply and only to mains

voltage specified on the rating plate

Vibration emission value ah,d

Uncertainty K=

| ****

4.3 m/s2 1,5 m/s2

Warning

• The Vibration emission level given in this information sheet has been measured in accordance with a standardized test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.
• The declared vibration emission level represents the main applications of the tool. However, if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the working period.
• An estimation of level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period.
• Identify additional safety measures to protect the operator from the effects of vibrations such as: maintain the tool and the accessories, keep the hands warm, organization of work patterns.

Symbols

• Caution! Warning! Danger!
• Always disconnect the plug from the socket before carrying out any instructions
• Please read the instructions carefully before starting the machine.
• Tool uses protective earth and must be plugged into grounded outlet

Description

The tool is moved along the slats on the bed of a laser machine to remove slag that accumulates while cutting. Rotary cutting tools ride on each side of the slat to lift and remove the slag. It may be used on steel, copper or stainless steel slats. When not in use it may be rolled along the floor and stored in the upright position.

Initial Assembly

The Slag Hog ships in two pieces; power unit and the handle assembly. All fasteners are metric.

• Remove the nuts and button head socket screw from the 1.36”(345mm) diameter stub on the power unit.
• Slide the handle on the stub with the power out cord of the handle on the same side as the plug in on the power unit.
• Plug the power cord from handle tube into the power unit

WARNING

Do not plug into power outlet before verifying the switches on the handle and power unit are off; both rocker switches to 0.

Operation

The tool must be plugged into a receptacle with a grounded outlet Before plugging into power verify that the two switches are turned off Wear work gloves and safety glasses when operating Lift onto the cutting machine bed with care

WARNING Use extreme care near the cutters. Do not touch them unless the tool is unplugged.

The tool has two on/off switches

• Figure 1
  Rocker switch on handle end, in off position, acts as circuit breaker reset in case of over-current

• Figure 2
  Rocker Switch on motor enclosure in off position.

• Both switches must be in ON or “l” position to run. Turning either switch OFF (“0” position) stops motor operation.
• The upper left picture shows the on/off switch that acts as the circuit breaker when the unit is overworked. If the slats are not straight it is possible for the cutters to grab onto two slats and stall the motor which will trip the breaker. If this occurs wait a minute, reset the breaker switch, and resume operation. When slats have excess slag build up it may cause the circuit breaker to overload. If this happens the operator will need to reduce force used for cleaning slats. If this occurs, reset the breaker, and resume operation.
• To begin use, place the tool on the slat bed of the laser machine, center the cutters over a slat, and turn on both switches. Cutter rotation will pull the tool down on the slats. The slats can be cleaned by moving the tool in either direction along the slat.

• With switches off, plug tool into a power outlet with appropriate current capacity to accept value given on machine label or as shown above in the Technical Data table.

To see the unit in operation, go to Youtube and search for Slaghog. The best video is:

https://www.youtube.com/watch?v=PDvEFRREdgg
The cutter geometry is ideal for most slat/pallet bed configurations. If the fit of the cutters on the slats does not seem correct contact the factory to find out options that are available.
When storing in upright position the unit is unstable and care must be taken to ensure that it does not fall over, which may lead to damage of handle end components. Damage due to dropping, improper handling, or falling over is not covered by warranty.

Maintenance

WARNING Disconnect power by unplugging from outlet before performing any work on the tool

Cutters
The cutters will wear over time and require replacement.

Tools required for replacement

• 6mm L hex wrench
• 6mm male hex socket wrench
• Adjustable open wrench

Replacement Cutters

• 66106 – 14ga Slats
• 66031 – 11-12ga Slats
• 66105 – 10ga Slats
• 66095 – 7ga Slats
• 66096 – .250” Slats
• 67067 – .11/12ga Deep Slats

Parts required are RH & LH Cutter Set with cap screws. The most common cutters are 66031 SET for 11/12ga slats. Most replacement cutters come with two M8 x 22 cap screws, two washers, and Blue Loctite 242. 67067 Cutter is longer and uses a M8 x 70 cap screw.
Place the tool on its back with the cutters up.
Place the wrenches as shown and remove the right cutter cap screw with counterclockwise rotation. Remove the right cutter. The cutter may be tight on the shaft and will require light tapping with a hammer to remove.

Place adjustable wrench on flats of right shaft and remove left cutter with counterclockwise rotation.

Slide the new right hand and the left-hand cutters so that the flats between the shaft are facing the base plate as shown. The cutters rotate so that the slag chips are pulled up toward the base plate. The cutters must be installed as shown.

Apply Loctite 242 to the cap screw threads. With washers in place, thread then tighten cap screws into shaft ends using the male hex socket wrench and L hex wrench approach.

Cutter Wear

Even though cutters are made from hardened tool steel they do wear and will need to be replaced. When slag removal gets worse it may be time to replace cutters. The best way to determine if they are worn is to measure the distance between cutter tips. The below picture shows the proper gap for new 11-gauge cutters.

Other Wear

If the measured gap is less than the slat thickness, the Cutter Support Plates may have worn from hammering action after repeated use. This condition will overwork the motor and cause short brush life and may damage the motor. Call SlatPro for further advice on this problem.

Motor Brushes

If the tool has less torque while in use, it is likely that the brushes need replacement.
Parts Required: Qty 1 of 67265SET Brush Kit for SH3-HD
There are access holes to brushes in top and bottom of Motor Enclosure Unthread and remove Brush Caps from motor
Remove old brushes and install new and thread caps back in place

Other maintenance
All other repairs require qualified personnel to perform. In this case, the factory or distributor should be contacted for further instructions.

SLAGHOG WARRANTY

• Subject to the exclusions described below, all Slaghog products (“Products”) as manufactured by Slatpro LLC are warranted to be free from defects in materials and workmanship under normal use and service for 12 months after the ship date to the purchaser. Unless otherwise set forth in a quotation or agreed to by Slatpro in writing, Product warranty only applies to the first using purchaser. Warranty is not transferable beyond the first using purchaser and is limited to new Products sold by Slatpro or through authorized representatives and channel partners.
• EXCLUSIVE REMEDY. In the event that Slatpro determines that a Product contains a defect in materials or workmanship, then Slatpro, in its sole discretion, will (a) repair the Product, (b) replace the Product with new or rebuilt (c) refund the purchase price of the Product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THE REMEDY OF REPAIR, REPLACEMENT OR REFUND IS BUYER’S SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. IN NO EVENT SHALL SLATPRO’S LIABILITY UNDER THIS WARRANTY EXCEED THE PURCHASE PRICE OF THE PRODUCT GIVING RISE TO THE WARRANTY CLAIM. All Products which are repaired or replaced shall be warranted only for the unexpired portion of the original warranty period.
• EXCLUSIONS. This warranty does not cover (a) any failures which are not attributable to defects in materials or workmanship, including without limitation, failures caused by accidents, inadequate maintenance, misuse, unauthorized modifications or repairs, improper storage, and normal wear and tear, (b) any consumable parts or accessories, such as cutter blades, are designed to wear over time or through use of the product, (c) Excessive use which is contributed from overuse, recommended use is for 1 cleaner to service 1-3 machines under normal use conditions. Recommended cleaning interval of once per week if production levels equal 2 shifts.
• WARRANTY RETURNS. No Products shall be returned without prior authorization from Slatpro. Buyer shall prepay all shipping charges for the return of Products to Slatpro designated service location.
• LIMITATION OF LIABILITY. IN NO EVENT SHALL SLATPRO BE LIABLE FOR ANY INCIDENTAL DAMAGES, CONSEQUENTIAL DAMAGES, SPECIAL DAMAGES, INDIRECT DAMAGES, LOSS OF PROFITS, LOSS OF REVENUES, OR LOSS OF USE, EVEN IF INFORMED OF THE POSSIBILITY OF SUCH DAMAGES. SLAPRO’S LIABILITY FOR DAMAGES ARISING OUT OF OR RELATED TO ANY ORDER IS LIMITED TO THE ORDER PRICE FOR THE SPECIFIC PRODUCT THAT GIVES RISE TO THE CLAIM. TO THE EXTENT PERMITTED BY APPLICABLE LAW, THESE LIMITATIONS AND EXCLUSIONS SHALL APPLY REGARDLESS OF WHETHER LIABILITY ARISES FROM BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING BUT NOT LIMITED TO NEGLIGENCE), BY OPERATION OR LAW, OR OTHERWISE.

EC Declaration of Conformity

Slag Hog Assembly

P/N: 67123-120V-HD or -230V-HD

P/N: 67123-120V-HD or -230V-HD

References

• Slag Removal Tools and Copper Laser Grating | SlatPro™

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