omtech LYF-175S Split Fiber Marking Machine User Manual
- June 17, 2024
- omtech
Table of Contents
LYF-175S
Split Fiber Marking Machine
User Manual Read Carefully Before Use
Keep for Future Reference
PREFACE
Thank you for choosing our laser equipment.
This fiber laser marking machine is intended for personal and professional
use.
Read this manual carefully before operation. It covers the details of correct
installation, adjustment, maintenance, and—most importantly—safe operation of
your new laser. It is intended to be used in conjunction with the manual for
its engraving software, as the program not only provides image design but also
serves as the main interface for the laser settings and machine controls. You
and any other users of this device should thoroughly understand BOTH manuals
before attempting to operate the laser.
Both manuals should be included if this device is given or sold to a third
party.
If you have any questions after reading these manuals, please contact us and
our support department will address your concerns as soon as possible.
Introduction
1.1 General Information
This manual is the designated user guide for the installation, setup, safe
operation, and maintenance of your fiber laser marking machine. It is divided
into six chapters covering general information, safety instructions,
installation steps, operation instructions, maintenance instructions, and
contact information.
All personnel involved in the installation, setup, operation, maintenance, and
repair of this machine should read and understand this manual, particularly
its safety instructions. Substandard performance and longevity, property
damage, and personal injury may result from not knowing and following these
instructions.
Your fiber laser marker works by emitting a powerful laser beam from its fiber
laser source, sending that beam through a fiber optic cable, focusing its
power through the galvanometer lens, and using this focused light to etch
designs into certain substrates.
This fiber laser marking machine uses a nanoscale fiber laser source. Its
single-mode output, good heat dissipation, high efficiency, and compact
structure make it ideal for high-precision laser marking. With typical use,
this device hasan average lifespan around 100,000 working hours. However,
constantly running your laser above 80% of its maximum rated power can
significantly shorten its service life. It is recommended to use settings from
10–75% of the maximum rated power to enjoy optimal performance and longevity.
Note that this is a high-voltage device and, as a safety precaution, it is
recommended to only touch its components with one hand at a time during use.
Note also that this device does not have a protective housing. It is thus
recommended to use a special room or to raise protective screens around the
work area. The active laser is invisible to the human eye and anyone in or
near the working area MUST use special protective eyewear when the laser is in
use to avoid potentially permanent injury.
1.2 Symbol Guide
The following symbols are used on this machine’s labeling or in this
manual:
|
These items present a risk of serious property damage or personal injury.
---|---
These items address similarly serious concerns with regard to the laser beam.
These items address similarly serious concerns with regard to electrical
components.
Protective eyewear should be worn by anyone around this machine during
operation.
This product is sold in conformity with applicable EU regulations.
This product contains electrical components that should not be disposed of
with regular garbage.
1.3 Designated Use
This machine is intended for use engraving signs and other consumer products
on applicable substrates. This laser can process a wide variety of metals
including steel, aluminum, titanium, brass, copper, tungsten, carbide, and
chrome. It can can also be used with stone and some hard plastics such as
acrylic. (See §§2.5 & 4.3 for further details.) Use of this system for non-
designated purposes is not permitted.
The system must be operated, maintained, and repaired by personnel familiar
with the field of use and the dangers of the machine and the material being
engraved including its reflectivity, conductivity, potential for creating
harmful or combustible fumes, etc.
Laser beams are dangerous. The manufacturer and/or seller bear(s) no
responsibility and assume(s) no liability for any improper use of this device
or for any damage or injury arising from such use. The operator is obliged to
use this fiber laser marker only in accordance with its designated use, the
other instructions on the device and in its manuals, and all applicable local
and national laws and regulations.
1.4 Technical Specifications
Model | LYS-175S |
---|---|
Req. Voltage | 110-120 V— 60 Hz |
Max. Input Power | 800 W |
Rated Power Range | 10-50 W |
Expected Service Life (MTTF) | 100.000 hr. |
Laser Wavelength | 1064 nm (1.064 pm) |
Laser Frequency | 1-600 kHz |
Processing Area | 6.9×6.9 in. |
Max. Marking Speed | 275.6 ips |
Max. Marking Depth (Single Pass) | 0.004 in. |
Min. Marking Depth | 0.0002 in. |
Min. Line Width | 0.006 in. |
Autofocus Height Range | 3.2-19.6 in. |
Precision | Laser |
Autofocus | ±0.004 in. |
Req. Operating Environment | Max. Humidity |
Temp. Range | 55-83°F |
Req. Operating Software | EZCad or LightBurn |
Mounting Bracket | VESA Sizes |
Capacity | 17.6 lb. |
1.5 Components
Main Components
A. Handles—These handles can be used to more easily move and reposition the
tower when power is disconnected. Never move or adjust the tower during
operation.
B. Main Tower—This houses the fiber laser source, the machine’s motors and
power supplies, and various connections.
C. Galvo Lens Head—The high-speed galvanometer scanning head focuses the laser
beam to a fine point, directing it to the proper locations on the target
material during engraving using internal motorized mirrors. It also houses the
laser’s mainboard and mainboard power supply. The built-in camera lets you
position everything neatly in your software. The two buttons control the
manual focus laser (left) and the built-in light (right).
D. Laser Cable—This transmits the laser beam from its source inside the main
tower to the collimator in the laser arm.
E. Workbed—This platform holds the target material, with optional positioning
bars to ensure precise alignment.
F. Height Adjustment Knob—This wheel should be unnecessary because of the
automated focusing and movement controls on the tower but can also be used to
move the laser arm up and down to focus the laser at the correct distance for
different kinds and thicknesses of material.
G. Laser Arm—This holds the galvo head in place on the support column,
elevating it up or down to attain the proper focus.
The arm also houses the laser’s collimator, organizing the laser after its
transit through the laser cable.
H. Support Column—The support column holds and moves the laser arm and
includes a precise graduated rule for reference or when manually adjusting the
height of the galvo head to work with different kinds and thicknesses of
material.
I. Mounting Bracket (Optional)—This bracket can be attached to the support
column to hold a small computer screen or touch screen beside the laser.
Main Tower
A. Lift Motor—This stepper motor controls the automated movement of the laser
arm up and down the support column.
B. Rotary Motor—These stepper motor helps control attached rotary axes.
C. Galvanometer Power Supply—This device converts standard electricity to the
DC voltage needed for the motorized mirrors inside the galvo head.
D. Laser Power Supply—This device converts standard electricity to the DC
voltage needed for the fiber laser source.
E. Fiber Laser Source (Inside Casing)—This component creates the laser beam
and transmits it to the fiber optic pathway to the collimator in the laser
arm.
Connection Inputs
A. Laser Cable—This transmits the laser beam from its source to the collimator
in the laser arm.
B. Grounding Cable Input—This bracket can be used to enable an optional
secondary grounding cable or the necessary primary grounding cable when well-
grounded 3-prong outlets are unavailable.
C. DB15 Input—This male 15-pin connection should be used to receive interlock
signals from compatible protective enclosures (sold separately). When the
enclosure is opened, the signal will then immediately cut power to the laser
to prevent damage or injury from reflected beams.
D. Foot Pad Input—This 2-pin connection should be used to receive firing
commands from the provided foot pad trigger.
E. Rotary Axis Cord Input—This 4-pin connection can be used to control
compatible rotary axes (sold separately). Place the rotary axes on the workbed
beneath the galvo head, connect its cable here, and then enable rotary control
through your software.
F. Power Cord Input—This 3-pin connection connects to the device’s standard
3-prong power cord. The control computer’s USB cable
connects to a port on the back of the galvo head, which holds the engraver’s
mainboard. Control Panel
A. Emergency Stop—This button immediately cuts all power to the laser in the
event of an emergency. Rotate it up first during startup and push it down last
during shutdown.
B. Galvo—This lock controls power to the motorized mirrors inside the galvo
head on the laser arm. Unlock it second during startup and relock it second
during shutdown.
C. Laser—This button activates the fiber laser source. Press this last during
startup and first during shutdown.
D. Autofocus—This button activates automatic focusing of the laser. Only use
it once your material has been placed under the laser.
E. Up—This button moves the laser arm up.
F. Down—This button moves the laser arm down. Control Computer
This fiber laser marker is controlled by the included EZCad software, which
must be installed on a compatible computer to direct the laser. See its
separate manual for full details on its components and use. Some features
which are particularly important to note include the following parameters and
controls:
- Loop Count—Specifies how many times the laser beam will repeat its path, creating greater contrast in the marked image.
- Speed—Specifies the speed of the beam in millimeters per second, with greater speed creating less contrast in the marked image.
- Power—Specifies the % of the machine’s rated power that will be used, with greater power creating greater contrast. Note again that running the machine at greater than 80% power will shorten its service life and 10–75% is recommended for most applications.
- Frequency—Specifies the laser’s frequency in kilohertz (kHz), with higher frequency producing a denser laser mark and darker engraving.
- Red (F1)—Tells the laser guidance to create a red light preview of the current design.
- Mark (F2)—Fires the laser beam for testing and focus improvement.
Safety Information
2.1 Disclaimer
Your engraver may differ somewhat from those shown in this manual due to
options, updates, etc. Please contact us if your marking machine came with an
outdated manual or if you have any other questions.
2.2 General Safety Instructions
-
Use this laser marking device only in accordance with all applicable local and national laws and regulations.
-
Use this device only in accordance with this instruction manual and the manual for the engraving software included with it. Only allow this device to be installed, operated, maintained, repaired, etc. by others who have also read and understood both manuals. Ensure that this manual and the software manual are both included with this device if it is
ever given or sold to a third party. -
DO NOT operate this device continuously for more than 24 hours. Stop every 24 hours for at least 30 minutes.
-
DO NOT leave this device unattended during operation. Observe the device throughout operation and, if anything seems to be operating strangely, immediately cut off ALL power to the machine and contact either our customer service or your dedicated repair service. Similarly, ensure the device is FULLY turned off in the correct order after each use.
-
DO NOT allow minors, untrained personnel, or personnel suffering from physical or mental impairment that would affect their ability to follow this manual and the software manual to install, operate, maintain, or repair this device.
-
Any untrained personnel who might be near the device while it is in operation MUST be informed that it is dangerous and fully instructed on how to avoid injury during its use.
-
Always keep a fire extinguisher, water hose, or other flame retardant system nearby in case of accidents. Ensure that the local fire department’s phone number is clearly displayed nearby. In the case of a fire, cut electrical power before dousing the flame. Familiarize yourself with the correct range for your extinguisher before use. Take care not to use your extinguisher too close to the flame, as its high pressure can produce blowback.
2.3 Laser Safety Instructions
This machine uses an invisible CLASS 4 LASER, the strongest and most dangerous
class of laser available for public use. Used without care, it can cause
serious property damage and personal injury including but not limited to the
following:
-
The laser will easily burn nearby combustible materials
-
Some working materials may produce radiation or harmful gasses during processing
-
Direct exposure to the laser will cause bodily harm including serious burns and irreparable eye damage As such,
-
NEVER interfere with the laser beam.
-
DO NOT place any part of your body under the laser lens during operation. Take measures to protect yourself from potentially reflected laser beams including the use of screens or personal protective equipment.
-
NEVER attempt to view the laser directly without protective eyewear. Always wear safety goggles or glasses designed to filter the specific wavelength of your engraver’s laser with an optical density (OD) of 5+. As even seemingly matte materials can produce harmful reflected beams, care should be taken to keep anyone without protective eyewear from observing the machine during operation. EVEN WITH protective eyewear, do not stare or allow others to
stare continuously at the laser beam during operation. -
The red light guidance is itself a Class 2 laser. Do not stare directly into the beam, aim it at others, or allow anyone to view it through focusing optics.
-
DO NOT leave potentially combustible, flammable, explosive, or corrosive materials nearby where they could be exposed to the direct or reflected laser beam.
-
DO NOT use or leave sensitive EMI equipment nearby. Ensure the area around the laser is free of strong electromagnetic interference during any use.
-
ONLY use this machine as described in the Material Safety section of this manual. The laser settings and engraving process must be properly adjusted for specific materials.
-
Ensure the area is kept free of airborne pollutants, as these might pose a similar risk of reflection, combustion, etc.
-
NEVER use this marking machine with the fiber source’s housing opened, as the closed laser light path is necessary to prevent laser radiation leakage.
-
DO NOT modify or disassemble the laser and do not use the laser if it has been modified or disassembled by anyone except trained and skilled professionals. Dangerous radiation exposure and other injury may result from the use of adjusted, modified, or otherwise incompatible equipment.
2.4 Electrical Safety Instructions
-
ONLY use this device with a compatible and stable power supply with less than 5% fluctuation in its voltage.
-
DO NOT connect other devices to the same fuse, as the laser system will require its full amperage.
Do not use with standard extension cords or power strips. Use only surge protectors rated over 2000J. -
ONLY turn on the power to this device when it is well grounded, either via a firm connection to a 3-prong outlet or via a dedicated grounding cable firmly connected to the proper slot on the back of the main tower. Do not use with an ungrounded 3 to 2 prong adapter. The device’s grounding should be checked regularly for any damage to the line or loose connections.
-
Turn the device on and off using its power controls in the correct order. The mainboard, galvanometer, and laser have separate power supplies that are grounded in order. Activating them all at once, too quickly, or in the wrong order may send electrical current to an ungrounded component, causing short circuits and other electrical hazards.
-
ONLY use this device with one hand at a time. The laser is powered by an extremely high voltage connection and placing two hands on the machine at one time during operation has the potential to create a closed circuit with the human body, resulting in electrical shock.
-
The area around this laser marking device should be kept dry, well ventilated, and environmentally controlled to keep the ambient temperature between 55–82°F (13–28°C). The ambient humidity should not exceed 75%.
-
Adjustment, maintenance, and repair of the electrical components of this device must be done ONLY by trained and skilled professionals to avoid fires and other malfunctions, including potential radiation exposure from damage to the laser components. Because specialized techniques are required for testing the electrical components of this marking system, it is recommended such testing only be done by the manufacturer, seller, or repair service.
-
Unless otherwise specified, ONLY undertake adjustment, maintenance, and repair of the device when it is turned off and disconnected from its power supply.
2.5 Material Safety Instructions
- Users of this fiber marking machine are responsible for confirming that materials to be processed can withstand the heat of a Class 4 laser and will not produce any emissions or byproducts either harmful to people nearby or in violation of any local or national laws or regulations. In particular, do not use this device to process polyvinyl chloride (PVC), teflon, or other halogen containing materials under any circumstances.
- Users of this fiber laser are responsible for ensuring that every person present during operation has sufficient PPE to avoid any injury from emissions or byproducts of the materials being processed. In addition to the protective laser eyewear discussed above, this may require goggles, masks or respirators, gloves, and other protective outer clothing.
- Users must exercise special caution when working with conductive materials as buildup of their dust and ambient particles may damage electrical components, cause short circuits, or produce other effects including reflected laser radiation.
This machine can be safely used with the following materials:
- Aluminum
- Brass
- Carbide
- Gold
- Silver
- Steel
- Stone, including Granite, Marble, etc.
- Titanium
- Tungsten
This machine can be used with some other metals, hard plastics, and other
materials with some care. For other materials, if you are unsure about its
safety or laserability with this device, seek out its material safety data
sheet (MDS). Pay especial attention to information about safety, toxicity,
corrosiveness, reflectivity, and reaction(s) to high heat.
Alternatively, contact our support department for further guidance.
See §4.3 for the recommended parameters for the most commonly engraved
materials.
This machine CANNOT be used with the following materials or with any materials
which include them:
- Artificial Leather containing Hexavalent Chromium (Cr[VI]), due to its toxic fumes
- Astatine, due to its toxic fumes
- Beryllium Oxide, due to its toxic fumes
- Bromine, due to its toxic fumes
- Chlorine, including Polyvinyl Butyrale (PVB) and Polyvinyl Chloride (PVC, Vinyl, Cintra, etc.), due to its toxic fumes
- Fluorine, including Polytetrafluoroethylenes (Teflon, PTFE, etc.), due to its toxic fumes
- Iodine, due to its toxic fumes
- Paper and Paperboard, due to their high flammability when exposed to the concentrated laser
- Phenolic Resins, including various forms of Epoxy, due to their toxic fumes
- Wood, including MDF, Plywood, Balsa, Birch, Cherry, Oak, Poplar, etc., due to its high flammability
Installation
3.1 Installation Overview
A complete working system consists of the fiber laser source, the laser arm
with the galvanometer lens, a computer (not included) with engraving software
(included), and all applicable connection cables. A support column and workbed
come included to assist your work. Users can also configure other additional
accessories (such as a rotary axis or nearby monitor) to suit their needs.
Use only the hardware, wiring, and power sources that came with or are
compatible with this device. Installing equipment that your device is not
designed to work with can lead to poor performance, shortened service time,
increased maintenance costs, property damage, and personal injury.
Please note the specific requirements of your system’s installation. Every
customer must understand these notes before installation to execute a proper
setup and achieve safe laser performance. If you have any installation
questions or problems, contact our technicians and customer support team.
Any auxiliary equipment must be adjusted to the base machine. Queries may be
directed to the dealer or manufacturer of such equipment.
3.2 Location Selection
Prior to assembling your fiber laser marker, select an appropriate location
for its use.
Be sure that it meets all of the requirements discussed in the Safety
Information above. The location should be stable, level, dry, and climate
controlled to ensure an ambient temperature 55–82°F and an ambient humidity
under 75%. In particular, the temperature and humidity together should not be
close to the dew point. It is also advisible to use a windowless room or to
use blinds and/or curtains to avoid exposure to the potential additional heat
of direct sunlight. The location should be free of dust and other airborne
pollutants and well ventilated enough to process any fumes produced by the
engraving process in accordance with all applicable laws and regulations.
Depending on the materials to be processed, this may require construction of a
dedicated ventilation system. It should be away from children; combustible,
flammable, explosive, or corrosive materials; and sensitive EMI devices. The
power cord should be plugged into a compatible and stable power source via a
grounded 3-prong outlet. No other item should be drawing current from the same
fuse. There should be fire-fighting equipment nearby and the local fire
department’s phone number should be clearly displayed.
It is highly recommended to have an extra work table nearby in order to avoid
placing objects on or directly adjacent to the machine, which could become a
fire or laser hazard.
3.3 Setup Instructions
Step 1. Carefully remove the packaging material from around your engraver.
You may keep them to ease future transport, but keep them inaccessible to any
small children or pets.
Step 2. Confirm that you have received the laser tower, galvo head, laser arm,
support column, workbed, power and connection cables, a footpad, a monitor
mounting bracket, a spare ground wire, a USB flash drive with EZCad, two
positioning bars with their bolts, a pair of OD6 laser glasses and their case,
a ruler and tape measure, 2 access keys for the galvo power lock, a set of hex
wrenches, and a storage box for these accessories. Step 3. This device employs
a Class 4 laser. As discussed in the Safety Information above, it is extremely
high voltage and potentially dangerous, so users must securely ground it to
avoid the buildup of static electricity. Using a standard 3-prong outlet will
provide sufficient grounding. If you do not have access to a 3-prong outlet,
you MUST use the provided grounding cable and ensure its proper connection.
The near end should be attached to the bolt left of the main power socket on
the back of the main tower. The far end should be securely connected to a
metal rod driven at least 8 feet (3 m) deep in soil located at least 5 feet
(1.5 m) from the machine. The resistance along the line should be no greater
than 5Ω.
Poor grounding WILL cause equipment failure and create a serious electrical
shock hazard.
The manufacturer and/or seller bear(s) no responsibility and assume(s) no
liability for any damage, accidents, or injuries caused by bad grounding
connections.
Step 4. Everything should arrive preassembled. Check that all connections are
firm, tightening if necessary. Use the handles to move the main tower to the
location you have selected. Using two or more people to minimize the risk of
dropping the machine is highly recommended.
Make all the necessary connections between the various components and plug in
the main power cord. The control computer’s USB cord attaches to a port on the
galvo head. Position the cords out of the way to minimize any tripping hazard,
using covers and cable managers as needed.
Step 5. The positioning bars can be installed onto the workbed and left in
place for all your projects or can be moved around to suit different projects.
Simply place the bars over the holes that will form the outer edge of the
target material and fasten them into place with the provided bolts. Step 6.
Use the height adjustment knob to confirm that the laser arm moves smoothly
and easily through its whole range of motion. At the same time, test that
there is enough slack in the USB connection cable to safely move through the
laser arm’s entire range of motion, adjusting as needed. Step 7. Remove the
protective lens cap from the galvo head. Rotate the emergency stop clockwise
to release it. Wait about 3 seconds for the main power to activate before
inserting and turning your access key to power the galvo head. Wait about 3
seconds for the galvo power system to activate.
Confirm that the left button on the galvo head activates the two laser focus
dots and the right button activates the built-in light. Confirm the UP and
DOWN buttons on the tower move the laser head up and down the support column.
Step 8. Move the laser arm to its lowest position using the adjustment knob or
the DOWN button. Place a piece of safely laserable material on the workbed.
Press the AUTOFOCUS button on the tower. Confirm that the laser arm rises to
the proper focus height by activating the laser focus dots using the left
button on the galvo head. They should converge to a single point on the
surface of the material. Turn off the engraver by turning your access key,
waiting 3 seconds for the galvo power system to shut down, and then pressing
the emergency stop. Cover the lens with its protective cap.
Step 9. See the separate engraving software manual for details on the
requirements for the control computer. The control computer should not be
placed more than 15 feet (4.5 m) away from the fiber laser machine in order to
avoid possible interference to the signal on its line. Familiarize yourself
with your software’s image design features and laser control settings before
beginning operation of the laser itself.
Step 10. Turn the engraver back on by turning the emergency stop, waiting for
the mainboard to fully activate, turning your access key, and waiting for the
galvo head to fully activate. Remove the lens cap. Confirm that the software
recognizes your engraver’s camera. Check the effect with and without the
built-in light using the right button on the galvo head.
Step 11. Because of the risk of fire and other hazards during engraving, this
machine includes a large and easy-to-reach emergency stop button on its
control panel. Press it down to stop the laser instantly. You should test that
it works properly before conducting ANY other work with your machine. Put on
your laser glasses and turn on the laser source inside the main tower by
pressing the LASER button on the tower. In EZCad, press Mark or hit F2 to fire
the laser. Alternatively, use the foot pad. While the laser is still active,
hit the emergency stop button and observe whether the laser stops instantly.
If the laser continues to fire, the emergency stop is not working and must be
replaced before the machine can be used. Turn off the machine, replace the
lens cap, and contact customer service. Step 12. Attach and test any other
equipment—particularly safety equipment such as 15-pin protective enclosure—in
similar fashion before beginning work.
If you will use the bracket to hold a computer display on the support column,
be sure to use two people for heavier monitors. One should tighten everything
carefully while the other fully supports the weight of the monitor. When you
are finished, only slowly release the support as you safely confirm both that
the monitor’s weight will be supported and that it will not affect the balance
of the support column.
Confirm again that all cords and cables will present no tripping hazard and do
what you can to limit unauthorized access to the laser, including installing
locks on its room and password protecting the control computer.
Operation
4.1 Operation Overview
Operate this laser marking machine only in accordance with all the
instructions provided in this manual. Failure to follow the proper guidelines
detailed here can result in property damage and personal injury.
This section will address only some of the options and features provided by
the operation software. Before beginning to use the machine, make sure that
you have read this entire manual (particularly the Safety Information above),
the separate software manual, and any and all warnings provided on the machine
itself.
4.2 General Operation Instructions
Step 1. Load or create a design in EZCad.Step 2. Put
on your protective eyewear. Ensure that anyone else who might bet exposed to
direct or reflected laser beams is also wearing protective eyewear as
described in §2.4.
Step 3. Turn on the laser marker by activating its power from top to bottom in
order:
- Turn the emergency stop to release it and power the mainboard.
- Turn the GALVO access key to power the galvo head.
- Press the LASER button to power the fiber laser source.
Activating these out of order may cause electrical hazards as the separate
power supplies are grounded in order. Do not activate them too quickly. Give
each power supply time to come on line, activating its fans. 3 seconds is
sufficient.
To reduce the risk of electric shock, once the laser power supply is on, try
to touch the machine’s components with only one hand at a time.
Step 4. If you previously disconnected the control computer, reconnect it via
the USB cable now. If your computer is already connected and EZCad is already
running, restart it now to establish a connection between the computer and the
laser’s control board.
Step 5. Customize your contrast and engraving depth by adjusting the engraving
parameters in EZCad.
To darken an image, use a higher frequency setting. To lighten it, use a lower
one. To increase engraving depth, increase the amount of energy per unit area
by reducing the speed parameter or increasing the laser’s power or the number
of loops. Engraving too deep, however, reduces image quality, especially for
coated materials. Again, constantly using settings over 80% will shorten the
expected service life of your laser. Resolution should usually be set to 500
dots per inch. Reducing your image resolution can be helpful in some cases,
reducing flaming and increasing the energy of the pulse in a way that improves
the quality of the resultant image in some materials such as some plastics.
Step 6. Remove the protective cap from the galvo lens and place your material
on the workbed. You can hold each piece of material in the same place with the
positioning brackets. You can also preview exactly where your design will
appear in either of two ways. Within EZCad, you can press Red or F1 to
activate a red laser preview of your design at its current position and size.
You can also activate your camera through the software to place an image of
the workbed in your preview screen. Use the right button on the galvo head to
turn on the built-in light if the image is too dark at first. If you need to
make any changes to the design or material’s position or size, do so now.
Step 7. Focus the galvo head on your material.
For most common materials, this will be as easy as pressing the AUTOFOCUS
button on the tower and letting the system automatically move the laser arm to
exactly the right height for you. In some cases, it may help the autofocus
system to activate the laser head’s light.
If you need to manually focus the laser, activate the red laser dots using the
left button on the galvo head. Use the direction buttons on the tower or the
adjustment knob on the support column to move the laser arm up or down until
the two separate dots converge into a single brighter spot on the surface of
your material. If you consistently need to manually focus the laser for
certain materials, you can speed repetitive work by using the provided ruler
and the support column’s own built-in rule to note the correct heights for
various thicknesses of material.
Step 8. Being careful that no part of your body is near the workbed or laser
path, press Mark or hit F2 in EZCad to engrave your design. Alternatively, you
can use the foot pad. The active laser is invisible but will
create a buzzing noise and sparks and begin engraving when it is correctly
focused on your material. Again, do not stare at the laser in operation even
with protective eyewear. Watch for possible issues like sparks or fires,
owever, and be prepared to quickly extinguish a fire if necessary.
Step 9. Examine the quality of the first run and adjust the laser parameters
in EZCad as necessary to create your desired effect. The foot pedal is
particularly useful for continuous or repeated operation of the laser once
you’ve settled on your design and its ideal parameter settings. You can also
achieve more control of the marking process by reducing the laser’s speed and
using the foot pad.
Step 10. When you have finished engraving your design, close EZCad and then
turn off the laser marking machine from bottom to top in order:
- Press the LASER button.
- Turn the GALVO access key.
- Push down the emergency stop.
Again, wait about 3 seconds between each step to allow each system to safely
disengage.
Step 11. Fully clean the workbed. Check the lenses for any accumulation of
dust and safely clean them as well if needed.
Step 12. Cover the galvanometer lens. For best results, fully disconnect your
fiber marking machine from its power supply between uses. Unplug it or turn
off its intermediate surge protector.
4.3 Instructions for Specific Materials
When engraving a new material, it can be helpful to engrave a test matrix of
small boxes produced with various speed, power, and frequency settings to home
in on the exact effect that you are looking for. To speed the process, here
are some general guidelines for commonly engraved materials. Again, however,
these are only guidelines for your convenience and it is the responsibility of
the user to consult material safety data sheets and other sources to ensure
the safety of working with various materials and setups. Some of the materials
listed will require additional workspace and personal protective equipment in
addition to this engraver:
Metals
When engraving metals, generally use high power, a low frequency, and low to
medium speed settings. To avoid using your marker at greater than 80% power
for extended periods, you can also get similar effects by reducing the power
somewhat while also increasing the number of passes or decreasing the
engraving speed. Be mindful that some metals will produce conducting,
reflective, and/or toxic dust. Softer metals naturally produce more dust
during engraving, while harder metals can require higher power settings that
also produce more dust. In addition to the risk to the user’s skin and eyes,
there may be enough dust produced (especially for repetitive industrial
applications) that a full ventilation system is required to address the
problem. Similarly, operators and others in the work area may need to use
breathing PPE such as masks and respirators.
Aluminum: Bare aluminum requires a somewhat higher frequency than other metals
and will never produce a strong black mark similar to those created by
engraving steel. When darker marking is required, consider employing
anodization or producing a deep engraving that can be darkened by using black
epoxy or other filler. Anodized aluminum requires a little more speed but a
very low frequency.
Powder Coated Metals: Metals with a powder coating usually require a very high
frequency and, for best results, at least 3 passes to remove the coating and
polish the bare lower layer.
Precious Metals: Gold and similarly soft metals should be engraved with less
power but a moderate speed. Silver and other semidurable metals are best
engraved at a slightly higher power and slightly slower speed, but still not
at the same power and speed as steel or aluminum.
Plastics
When engraving plastics, generally use low power and high speed settings.
Marking and engraving with too much power or at too low a speed can
concentrate too much energy at the point of contact, causing the plastic to
melt. Among other problems, this may produce, poor engraving quality, noxious
fumes and even fires.
Stone
When engraving various kinds of stone, generally use moderate power and speed
at low frequency. As with ceramics and metals, be mindful of the dust created
(especially for repetitive industrial applications) and take similar measures
to ensure the safety of users and others in the work area.
Maintenance
5.1 Maintenance Overview
Unless otherwise specified, ONLY perform adjustment and maintenance of this
device when the power is turned off and the power supply has been
disconnected. ONLY allow trained and skilled professionals to modify or
disassemble this device.
5.2 Regular Maintence Procedures
-
Keep the workroom clean and dust-free at all times.
-
Ensure the device is fully powered off when not in use.
-
Cover the galvanometric lens when it is not in use.
-
Clean the worktable after use with a cloth wetted with greater than 75% rubbing alcohol. NEVER clean this device with abrasive or caustic cleansers, with aerosol sprays, or with enough water to enter any electrical component.
Always allow surfaces to fully dry before further use. -
When necessary, clean the galvo head’s lenses. Blow or use pressurized air to remove any large coarse dust or debris and then use a lens-cleaning tissue or cloth thoroughly soaked in cleaning fluid or pure rubbing alcohol to clear smaller pieces of dust using soft circular motions. Be careful not to touch any lens surface with your fingers.
-
If removing dust from the device’s vents using a vacuum, ONLY use the lowest power setting to avoid damage to internal components.
No other servicing should be done by the operator. Do not attempt to service or replace other parts yourself.
5.3 Troubleshooting Guidance
Potential Problems | Possible Solutions |
---|---|
No Laser Output | Correct the focus by adjusting the height of the laser arm. |
Correct the software parameters if they are invalid or mistaken.
Have a technician fix or establish the connection between the laser and the
mainboard.
Have a technician fix or establish the connection between the laser and its
power supply.
If either the fiber laser source or its power supply have worn out, have a
technician replace them.
No Engraving despite Laser Output| Confirm that the material can be safely
engraved with this device.
Correct the focus by adjusting the height of the laser aim.
Adjust the software parameters to create greater intensity.
Have a technician check the control panel, scanning lens, and its power
supply. Correct any problems or replace the part.
Other Laser Errors| Check your control computer for any viruses or malware
that might be interfering with its connection to the machine.
Have a technician check the fiber laser source and the mainboard. Correct any
problems or replace the part.
5.4 Disposal Instructions
Electrical products should not be disposed of with household products. In the
EU and UK, according to the European Directive 2012/19/EU for the disposal of
electrical and electronic equipment and its implementation in national laws,
used electrical products must be collected separately and disposed of at the
collection points provided for this purpose. Locations in Australia, Canada,
and the United States may have similar regulations. Contact your local
authorities or dealer for disposal and recycling advice.
Contact Us
Thank you for choosing our laser equipment for your home or shop! For a .pdf
copy of the latest version of this manual, use the appropriate app on your
smartphone or other device to scan the QR code to the right.
Come join the OMTech community at our official laser group on Facebook or
visit the company forums at omtechlaser.com! Check our YouTube channel for
helpful hints and instructional videos. If you encounter any problem regarding
your engraver, do not hesitate to contact customer service with your order
number at help@cs-supportpro.com or
techsupport@omtechlaser.com. Our teams
will respond within 24 hours to make things right. You can also reach us
Monday to Friday at 949-539-0458
between 8 am and 4:30 pm PST.
Thank you and we hope you will choose us again for all your laser needs!
https://sp9c.com/9esEa
F M M – 1 7 5 S – U S
Rev. 23 May 2023
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