NEWCO KP4AF Tea Brewer Instruction Manual

NEWCO KP4AF Tea Brewer

WARNING
DISCARD GLASS DECANTER IF

• CRACKED
• SCRATCHED
• BOILED DRY
• HEATED WHEN EMPTY
• USED ON HIGH FLAME OR OPEN ELECTRIC ELEMENTS.

FAILURE TO DO SO MAY RESULT IN BODILY INJURY

FRO NT -TO-BACK| SIDE-TO-SIDE| WARMERS AIRP O TS| TE A URN
---|---|---|---
KP1A, KP1AF| KSP1A,KSP1AF| 1              0| 0
KP2A,KP2AF| KSP2A, KSP2AF| 2              0| 0
KP3A, KP3AF| KSP3A, KSP3AF| 3              0| 0
KP4A, KP4AF| KSP4A, KSP4AF| 4              0| 0
KPPA, KPPAF|  | 0                                  2| 0
K3A, K3AF|  | 3              0| 0
K5A, K5AF|  | 5              0| 0
KT3|  | 0                                   0| 1

PLUMBER’S INSTALLATION INSTRUCTIONS

CAUTION : Power to brewer must be OFF before proceeding with plumbing installation_

1. Flush the water line before installing the brewer. The brewer should be connected to COLO WATER LINE for best operation.

2. Water pressure should be at least 20 lbs. For less than a 25 ft. run, use 1/4″ copper tubing & connect to 1/2″ or larger water line.
   For more than 25 ft. run, use 3/8″ copper tubing & connect to 1/2″ or larger water line, and provide an adapter fitting for connection to the brewer.

3. If installed with saddle valve should have a minimum of 1/8″ port hole for up to 25 ft. and 5/16″ port hole for over 25 ft

4. Connect the incoming water line to the incoming male sitting on the back of the brewer_ Manufacturer recommends connecting to copper tubing.

INITIAL OPERATION INSTRUCTIONS

WARNING : – Read & follow initial operation instructions before plugging or wiring in the machine to the electrical circuit Warranty will be void if the machine is connected to any voltage other than that specified on the serial plate.
Newco automatic coffee brewers are designed with the feature of brewing as a pour-over, except for models K3A, K3AF, K5A, and K5AF.

ALL MODELS (EXCEPT KT-3 TEA BREWER)

1. BEFORE PLUGGING OR WIRING BREWER INTO PROPER VOLTAGE CIRCUIT Place an empty decanter under the brew basket. For airport brewers. open the airport lid and remove the stem from the airport. Place the airport under the brew basket. The brewer must be manually filled by pouring three decanters (180 oz.) of water into the top pour-in assembly Water should come through the brew basket as the third decanter drains out of the pour-in basin. II brewer does not have a poured dish, models K3A, K3AF, K5A, and K5AF remove the top cover of the brewer and pour
   3 decanters of water into pour in basin

2. Adjust the timer to deliver the desired amount of water. To brew into a regular 60 oz. decanter little adjustment should be needed. For brewing with the airport brewer into a 72 oz. airport the adjustment should be increased. To increase the amount of water, increase the time of water flow by turning the timer dial slightly clockwise. To decrease the amount of water, decrease the time of water flow by turning the time dial slightly counter clockwise_

3. Return power to the brewer.

4. Allow 10-15 minutes for the water in the tank to heat to brewing temperature. (Additional water may drip from the brew basket on initial expansion of water in the tank, this will not occur thereafter.) If the brewer has ready light, the brewer is ready when the light is on.

5. After the water has reached brewing temperature (the thermostat will click off and the heating noise will stop), place the empty decanter under the brew basket. Depress the start switch & run a cycle of water to remove the expanded water from the tank.

6. Run one cycle to check for proper temperature with an accurate thermometer_ Take the temperature of this water at a point below the brew basket opening, at the start of the cycle, and when the decanter is half full. The recommended temperature of the water is approximately 195 degrees Fahrenheit.

7. Due to higher altitude locations (5,000 ft. above sea level) – the thermostat may have to be re-adjusted to prevent boiling.

8. CAUTION: On faucet models, the water faucet will dispense hot water when the handle is depressed. The faucet system is independent of the brewing system and can be operated during the brew cycle. Once the brewer is pressurized operate the faucet until water flows smoothly.

MODEL KT-3 (TEA BREWER)

• Remove the back panel from the brewer.
• Place the tea urn under the brewer.
• Fill the tank with water by pouring 3 decanters (180 oz.) of water into the receiving pan. Some water will flow through the spray head. Empty tea urn.
• Plug in the brewer. Close the needle valve (Fig. 5A) in the tea brewer control panel by turning clockwise.
• Set timer (Fig. 5B) to 180 seconds Start brew cycle by pressing start switch
• The tea urn should be filled with one brew cycle. If not, adjust the timer until the desired level in the tea urn is achieved (3 gallons).
• Open the needle valve by turning counterclockwise 3 to 4 full revolutions_ This will give 2 gals. of cold water flowing through a dilution tube and 1 gal. al hot water concentrates through the spray head. 8. Replace the panel.

LIMING
To prevent liming problems in tank fittings remove the spray head and insert a deliming spring into the tank. When inserted into the tank properly, no more than ten inches of the spring should be visible at the spray headfitting Saw back and forth five or six times This will keep fittings open and clear of lime. In hard water areas, this should be done every day; this takes less than a minute. In all areas, the sprayhead should be cleaned at least once a week. The time involved is about thirty seconds. Where bad liming has already occurred, a new complete tank assembly can be installed in five minutes

WARRANTY

• Newco Coffee Brewers are warranted against defects in worksmanship or materials, under normal use, for 90 days from the date of purchase. Brewer parts are warranted against defects for 12 months from the date of purchase.
• Liability in all events is limited to the purchase price paid and liability under the aforesaid warranty is limited to replacing or repairing any part or parts which are defective in material or workmanship, and returned to our factory, shipping cost prepaid. No warranty expressed or implied, other than the aforesaid is made or authorized by Newco Enterprises, Inc.
• Prompt disposition will be made if the item proves to be defective, within warranty. Before returning any item, write or call Newco, or the Dealer from whom the product was purchased, giving the model number, serial number, and date of purchase, and describe the nature of the defect. If damage was incurred during transit to you, file a claim with the carrier.

TROUBLESHOOTING GUIDE

MODELS KP1A, KP2A, KP3A, KP4A, KSP1A, KSP2A, KSP3A, KSP4A, KP1AF,KP2AF,KP3AF,KP4AF,KSP1AF,KSP2AF,KSP3AF,KSP4AF, K3A, K3AF, KPPA, KPPAF AND KT-3

2.  No Power

3.  ON/OFF Switch.

4.  Brew Start Switch.

5.   Loose connections in harness.

6.  Timer

7.  Solenoid Valve.

| 1. Incoming water lines &

water shut off valve.

| 1. Be sure the water shut-off valve is open.
 | 2. Cord set & plug connections. Fuse or circuit breaker.| 2. Check the voltage at the convenience outlet on the component panel.
 | 3. Switch continuity. (Normally closed 1 & 2)| 3. If the ON/OFF switch does not make & break contact, replace the ON/OFF switch.
 | 4. Switch continuity (Normally open)| 4. If the brew start switch does not make &

break contact, replace brew start switch.

 | 5. Check 9 pin plug. Socket connections from the timer to the 9-pin plug, and terminal to the solenoid.| 5. Be sure these connections are tight.
 | 6. The socket connects from the timer to the 9-pin plug, and terminal to the solenoid, and the black 3-pin plug.| 6. (A) Be sure these connections are tight.

(B) If connections are tight, replace the timer.

 | 7. (A) Voltage at solenoid valve terminals. Start a brew cycle & check for 120 volts A.C. at terminals.

(B) If voltage is present at terminals, check for water at line pressure on the inlet side of the solenoid valve.

| 7. (A) If voltage is not present at terminals refer to steps 2 through 6.

(B) If voltage is present at terminals & water at line pressure is present on the inlet side of the solenoid, but not present on the outgoing side, replace the solenoid.

NO HOT WATER

| ****

1.  Tank heater

2.  Limit Thermostat or Control Thermostat

| ****

1. Check the voltage at the tank heater terminals. The voltage should be 120 volts.

| ****

1.  (A) If the correct voltage is present at the tank heater terminals & water in the tank is not being heated, replace the tank heater.

(B)  If voltage is not present at tank heater terminals, refer to step 2.

(C)  If incorrect voltage is present on tank heater terminals, check the voltage at the receptacle of the brewer. The voltage should be 120 volts.

 | 2. With the Control thermostat in a fully counterclockwise position, check the voltage between the tank heater terminal (white wire) and the incoming terminal on the limit thermostat (blue wire) then the outgoing terminal on the limit thermostat (black wire) Voltage should be 120 volts.| 2. (A) If voltage is present on the incoming terminal on the limit thermostat, but not on the outgoing terminal, replace the limit thermostat.

(B) If voltage is present on the incoming terminal (blue wire) on the control thermostat, but not on the outgoing terminal (black wire), replace the control thermostat

2.  High Altitude.

| 1.  Thermostat points are stuck or out of calibration.

2.  For altitudes above 5000 ft. see initial operation instructions.

| 1. The thermostat should be calibrated or replaced.

DRIPPING

FAUCET MODELS only

|

1. Not siphoning properly

2 Solenoid valve not seating properly.

3. The faucet coil is leaking

|

1.   Water should flow from the sprayhead for approximately 20 seconds until alter timer shuts off.

2.  Solenoid valve assembly.

3.   Hot water coil.

|

1.  (A) Clean spray head holes.

(B)  Check the tightness of the sprayhead tube.

(C)  Insert the deliming spring in the water tube into the tank and saw back & forth five or six times.

2.  Be sure the spring is in place & any particles are cleaned from the valve seat. If the valve seat is worn or mutilated, replace the solenoid valve.

3.  Tighten fittings or replace coil.

WATER KEEPS RUNNING

(brewer won’t shut off electrically)

|

1. Solenoid Valve.

|

1. Refer to the “Dripping” section in step 2.

|

1.  Reier to “Dripping” section step 2.

2.  If the start switch does not make & break contact, the switch should be replaced.

3.   Replace timer

 | 2. Start Switch| 2. Remove wires from the switch & check continuity.
 | 3. Timer| 3. Solid-state timer models are not repairable. If the timer does not turn off, the timer should be replaced.

IRREGULAR YIELD

|

1.  Not siphoning properly.

2.  Timer

3.  Fluctuating water pressure.

4.  Solenoid Valve

5.  Flow Washer.

6.  Coil assembly.

7.  Strainer.

8.  Strainer.

|

2. Refer to “Dripping” section step 1.

|

1.  Reier to “Dripping” section step 1.

2.  If times are irregular, the timer should be replaced.

3.  If pressure fluctuates 10-20 PSI during the operation of the brew cycle, add a pressure regulator to the inlet side of the brewer. Set regulator pressure at the lowest pressure level registered. Readjust the timer to give the correct water level.

4.  Refer to “Dripping” section step 2.

5.  Replace the flow washer and clean lime from the flow control.

6.  Retighten fittings on the coil or replace the coil.

7.  If pressure is low clean or replace the strainer.

8.  Refer to step 5.

 | 2. Timer consistency. Check timer consistency several times with a watch – should be 120 to 150 seconds (KT-3 Tea brewer 180 seconds)
 | 3. Check water pressure.
 |

4. Refer to “Dripping” section step 2.

 | 5. Possible lime build up in flow washer
FAUCET MODELS only| 6. Check coil assembly for possible leaks.
FAUCET MODELS only| 7. Water pressure at the output of the strainer.
TEA BREWER| 8. Strainer built into flow control.

WARMER PLATES RED HOT – OR SOLENOID COIL SMOKING – OR WATER IN TANK HEATS

EXCESSIVELY FAST.

|

1. Brewer wired to the wrong voltage.

|

1. Voltage at brewer receptacle.

-4-

|

1. Check the serial tag for the correct voltage and correct it as necessary.

Filters.

2.  Not siphoning properly.

3.  Improper loading of brew basket.

| 1.  Check if the correct filters are being used.

2.  Refer to “Dripping” section step 1.

3.  Filter & coffee in the brew basket.

| 1.  Insert the correct filter.

2.  Refer to “Dripping” section step 1.

3. The filter should be centered in the basket & coffee bed should be level.

WEAK COFFEE

|

1.  Filters.

2.  Water temperature too low.

3.  Not siphoning properly.

4.  Improper loading of basket.

5.  Missing sprayhead.

|

1.  Check if the correct filters are being used.

2.  Check water temperature. Refer to “initial operation” instructions.

3.  Refer to “Dripping” section step 1.

4.  Filter & coffee in basket.

5.  Check for spray heads.

|

1.  Insert the correct filter.

2.  Adjust the control thermostat pinwheel to a high setting.

3.  Refer to “Dripping” section step 1.

4.  Filters should be centered in a basket &

the coffee bed should be level.

5.  Install spray head.

SOLENOID CHATTER OR HOWLING

|

1.  Brewer connected to the hot water line.

2.   Vibration.

3.   High water pressure.

4.  Water hammer.

5.  60 Cycle vibration.

|

1.  Incoming water line.

2.  If the brewer is on a metal stand or counter, check to see that neither the bottom pan nor the copper tubing to the brewer is touching the counter.

3.  Water pressure on incoming line.

4.  Incoming plumbing.

5.  Check the tightness of the nut on top of the solenoid valve.

|

1. The brewer should be connected to the cold water line.

2.  Adjust as necessary.

3.  If the water pressure is over 90 PSI install a pressure regulator & adj.us! to 50 PSI.

4.  This is not the fault of the brewer. It can usually be corrected by rearranging some plumbing or adding an air chamber to the incoming water line.

5.  Tighten the nut on top of the solenoid valve.

COLD WARMER

|

1.  Warmer defective.

2.  Warmer ON/OFF switch.

3.   Bad Harness.

|

1.  Voltage at warmer terminals. Should be 120 volts A.C.

2.  If voltage is not present on warmer terminals, check the continuity of the switch.

3.  Check connections between harness & switch & switch & warmer.

|

1. If voltage is present on terminals but warmer will not heat, replace warmer.

2 If the switch does not make & break when turned on & off, replace the switch.

3. Be sure all connections are tight.

2.   Sprayhead tube assembly.

3.  Thermostat grommet.

4.  Receiving pan nut.

5.   Water thermostat above 210 degrees.

| 1.  Check the tank lid gasket for nicks or cuts.

2.   Check the tightness of the spray head tube assembly to the tank lid.

3.  Check the grommet for a tight fit or nicks or cuts.

4.  Receiving pan nut loose.

5.   Check thermostat calibration.

| 1 Replace gasket.

2.   Tighten the spray head tube assembly to tan the lid.

3.  Readjust the grommet to fit the tank lid or replace the thermostat.

4.  Tighten the receiving pan nut.

5.   Calibrate or replace thermostat.

FAUCET WATER FLOW TOO FAST OR TOO SLOW

(Faucet models only)

|

1.  No water.

2.  Slow Flow.

3.   Fast Flow.

|

1.  (A) Incoming water line shut-off valve.

(B)  Needle valve.

(C) Faucet clogging.

2.  Turn the needle valve counterclockwise.

3.  Turn the needle valve clockwise.

|

1.  (A) The water shut-off valve should be open.

(B)  Needle valve should be open.

(C)  Clean or rebuild faucet.

2.  Increase flow.

3.  Decrease flow.

FAUCET DRIPPING (Faucet

models only)

|

1. Clogged valve seat.

|

1. Valve seat.

|

1. Disassemble & clean, or replace as necessary. Refer to the faucet replacement and repair kit.

CAUTION : Disconnect the brewer cord from the electrical outlet before the removal of any panel or replacement of any component

COMPONENT REPLACEMENT INSTRUCTIONS
To access tank assembly; limit thermostat; control thermostat; tank heating element; switches; faucet; & hot water coil. proceed as follows

1. Remove the spray head & sprayed nut (Fig. 1 No. 12) by unscrewing in a counter-clockwise direction.
2. Remove the brewer lid. For models with upper warmer. disconnect the electrical plug (Fig. 4A) from the upper warmer.
3. Unscrew the inlet/discharge tube (Fig. 2 0) from the upper right-hand side of the automatic control panel then remove the inlet/ discharge tube from the receiving pan.
4. Remove pour-in basin assy (Fig. 2 N).

TANK ASSEMBLY, AUTOMATIC (704124)

1. Discon the polarized plug (Fig. 3 B) connected to the tank.
2. Lift tank completely out of brewer. Replace with new tank assembly by following reverse procedures.

TANK ASSEMBLY, FAUCET (704125)

1. Disconnect the polarized plug (Fig. 4 B) connected to the tank.
2. Disconnect flex tubing from hot water coil elbows (Fig. 4, E & F).
3. Lift the tank completely out of the brewer. Replace new tani< assembly by following reverse procedure res

THERMOSTAT, HI LIMIT (1000174) (Fig. 4 I)

1. Remove wires from the limit thermostat.
2. Lift the retaining spring slightly to remove the old Lirnil thermostat.
3. Check the continuity of the new limit thermostat before installing it.
4. Slide the new limit thermostat into place under the retaining spring. Reconnect wire leads to the new limit thermostat.
5. Make sure the t11e limit thermostat is securely mounted & that all electrical connects are tight & isolated.

THERMOSTAT, MAIN (704227) (Fig. 3 Y)

1. Remove the two screws (Fig. 3 Z) from the back of bracke1.
2. Remove the grommet (Fig . 1 No. 13) from the top of the tank lid by pressing up with your thumbs. Pull the capillary bulb (Fig. 1 No. 14) out through the hole.
3. Unplug the thermostat black & blue wires from the tank lid harness.
4. Replace thermostat by following reverse procedures
5. To calibrate the thermostat, rotate the pinwheel adjustment (Fig. 3 P) counterclockwise to increase the temperature.

ELEMENT, TANK HEATING (202067) (Fig. 1 No 15)

1. Follow instructions for tank assembly removal.
2. Remove the 8 tank lid retaining nuts (Fig. 4 G).
3. Disconnect black & white wires from the tank heating element (Fig. 4 H).
4. Remove the 2 nuts holding the tank heating element. Remove element.
5. Install the new tank heating element. Replace tank heating element washers & tighten nuts securely to ensure proper sealing.
6. Inspect the tank lid gasket & replace it when necessary.
7. Reassemble by reversing steps 3 through 1.

ELEMENT, WARMING (100187) (Fig. 2 No. 16)

1. Remove screws holding the warmer plate (Fig. 2 V)
2. Lift the plate & disconnect the wire leads.
3. Remove 2 nuts holding the retaining plate & warmer element to the plate.
4. Replace warmer elements following reverse procedures.

SWITCH, BREW (201985) (Fig. 4 K) and SWITCH, LIGHTED ROCKER (100085) (Fig. 4 L)

1. Disconnect wires from the switch. noting the location of each wire.
2. Remove the switch by compressing the spring clip on top & bottom of the switch, and press forward.
3. Replace the switch following reverse procedures

FAUCET ASSEMBLY (100145) Fig. 4 M

1. Disconnect the flex tube from the faucet fitting.
2. Remove the brass nut & washer from the faucet fitting.
3. Pull out faucet assembly from front o1 brewer.
   Replace the new faucet following reverse procedures.

COIL, HOT WATER (771031)

1. Follow instructions for tank assembly removal.
2. Remove the 8 tank lid retaining nuts (Fig. 4 G).
3. Lift the tank lid assembly from the tank.
4. Remove the 2 compression nuts from the top of the hot water coil. (Inspect tank lid gasket & replace if necessary)
5. Replace with new hot water coil by following reverse procedures.

CAUTION : Disconnect the brewer cord from the electrical outlet before the removal of any panel or replacement of any component.

CONTROL PANELS

To gain access to the automatic control panel or tea brew control panel remove the brewer lid. On models with an upper warmer disconnect the electrical plug from the upper warmer. Remove the back panel. Disconnect the 9-pin plug. Remove the control panel by loosening the 2 knurled nuts.

COMPONENT REPLACEMENTS FOR AUTOMATIC CONTROL PANEL (781061)

TIMER ASSEMBLY (700062) (Fig. 3 No. 4)

1. Disconnect the electrical plug (Fig. 3 No. 6) from the timer.
2. Remove white & gray wire tabs from solenoid valve terminal tabs (Fig. 3 No. 7).
3. Remove screws from the timer assembly bracket.
4. Replace the new timer assembly by reversing the procedure.

FLOW CONTROL ASSEMBLY (101190) (Fig. 3 No. 3)

1. For easy access remove timer assembly (see instructions).
2. Remove the 1/4″ swivel nut (Fig. 3 No. 10) from flow control. From the opposite end of the L-shaped copper tubing disconnect the 1/4″ flare nut. (Fig. 3 No. 9)
3. Remove 1/4″ swivel nut (Fig. 3 No. 11) from the solenoid. Disconnect flow control from the solenoid.
4. Replace with new flow control and follow reverse procedure ensuring all arrows on flow control & solenoid point on the right side of the automatic control panel.)

SOLENOID (100250) (Fig. 3 No. 2)

1. Follow steps 1 through 3 of flow control replacement.
2. Unscrew 1/4″ swivel nut from the solenoid. Replace the solenoid following the reverse procedure ensuring all arrows on flow control & solenoid point to the right side of the automatic control panel.)

STRAINER (202003) (Fig. 3 No. 5)

1. For easy access to remover timer assembly (see instructions)
2. Remove 1/4″ flare nut from each side of the strainer.
3. Remove the strainer & replace the new strainer following the reverse procedure

COMPONENT REPLACEMENTS FOR TEA BREWER CONTROL PANEL (781062) TIMER ASSEMBLY (700062) (Fig. 5 No. 4)

1. Disconnect white & gray wires from solenoid terminal tabs. (Fig. 5 No. 7)
2. Disconnect the electrical plug (Fig. 5 No. 6) to the timer.
3. Remove screws from the timer assembly bracket.
4. Replace with new timer assembly following reverse procedure.

FLOW CONTROL ASSEMBLY (101100) (Fig. 5 No. 19)

1. Remove 1/4″ swivel nut (Fig. 5 No. 10) from each end to flow control.
2. Replace with new flow control ensuring the arrow on the sticker points toward the left-hand side of the control panel.

SOLENOID (100250) (Fig. 5 No. 2)

1. Disconnect gray & white wires from solenoid termir1al tabs. (Fig. 5 No. 7)
2. Disconnect the 1/4″ swivel nut from the elbow.
3. Disconnect the 1/4″ swivel nut from the needle valve assembly.
4. Disconnect the 1/4″ swivel nut from the street tee.
5. Disconnect the street tee from the solenoid.
6. Disconnect the elbow from the solenoid.
7. Replace with new solenoid by following the reverse procedure ensuring the arrow points to the right-hand side of the control panel.

CONVERSIONS

FRONT-TO-BACK to SIDE-TO-SIDE (or visa versa) SWITCH PLATES

1. Remove the brewer lid. For models with an upper warmer, disconnect the electrical plug (Fig. 4 A) from the upper warmer plate.
2. Remove pour in basin assy (Fig. 2 N).
3. Remove the desired blank panel by unscrewing 4 nuts.
4. Remove knurled nuts (Fig. 2 W) on the switch plate.
5. Slide switch plate panel through opening to inside of brewer by turning panel. Continue sliding the switch panel through to the desired opening.
6. Reassemble by reversing steps 4 through 1.

BREW RAILS

1. Loosen brew rail screws. DO NOT REMOVE. Slide off brew rails.
2. Reposition brew rails. The narrower part of the brew rail denotes the entrance of the brew basket.
3. Slide brew rails under screws & tighten screws

ROTATION OF WARMERS

UPPER STEP-UP WARMER (Two and four-burner models)

1. Remove the brewer lid. Disconnect the electrical plug from the upper warmer plate.
2. Turn the brewer lid upside down. Remove screws.
3. While holding the warmer to the brewer lid turn the lid right side up.
4. Reposition the warmer by increments of 90-degree turns.
5. While holding the warmer to the brewer lid turn it upside down.
6. Align 4 holes of the brewer lid to the holes on the warmer base.
7. Reassemble by reversing steps 2 and 1.

WARMER BASE WITH STEP-UP WARMER (Three and four-burner models)

1. Remove screws from the porcelain plate.
2. Gently lift the porcelain plate & place it to the side.
3. Remove the 2 screws from the bracket.
4. Rotate the step-up warmer to the desired position & align the bracket with 2 holes in the base.
5. Reverse steps 3 through 1.

BASE CHANGES

1. Follow instructions for tank assembly removal.
2. Remove the back panel. Unplug the main wiring harness (Fig. 2 0)
3. Remove control panel by loosening the 2 knurled nuts. Lift control panel approx. 1 “. Pull the base out while pushing back & down on the top.
4. For all models (except Airpot & Tea) unplug red, white & black wire lead for the base warmer.
5. Remove the 2 knurled screws & the 4 screws (Fig. 2 U) located on the base of the housing. ·
6. Remove housing from the base. On all models (except Airpot and Tea) pull warmer wires out through the plate on the base of the housing.
7. Replace housing on a new base. On all but airport & tea bases pull red, white & black warmer wires through the hole in the base plate. Align holes of the new base with holes on the brewer housing. Align the warmer wire hole on the base with a large hole in the base plate (On all bases except airport & tea).
8. Reassemble by reversing steps 6 through 1.

LID CHANGES

POUR-IN ONLY to POUR-IN WITH STEP-UP WARMER or 2 BURNER STEP-UP WARMER

1. Remove the brewer lid. Replace with step-up warmer lid. Connect electrical plug for warmer.
2. Replace 6 brewer lid screws & tighten.

POUR-IN WITH STEP-UP WARMER to POUR-IN ONLY

1. Remove the brewer lid. Disconnect the electrical plug for the upper warmer.
2. Replace with pour-in only lid. Replace 6 brewer lid screws & tighten.

TO ACCESS INSIDE OF BREWER

1. Remove the spray head & sprayed nut (Fig. 1 No. 12) by unscrewing them in a counterclockwise direction.
2. Remove the brewer lid. For models with an upper warmer disconnect the electrical plug (Fig. 4 A) from the upper warmer.
3. Unscrew the inlet/discharge tube (Fig. 2 0) from the upper right-hand side of the automatic control panel. Then remove the inlet/ discharge tube from the receiving pan.
4. Remove pour in basin assy (Fig. 2 N).
5. Remove the back panel.

AUTOMATIC TO POUR-OVER

1. Loosen 2 knurled nuts on the automatic control panel (Fig. 2 R). Remove the automatic control panel & replace it with a pour-over control panel.
2. Disconnect black & blue wires on the start switch (Fig. 4 K). Refasten black & blue wires with a line splice connector.
3. Replace the start switch with a blank dummy switch cover. Connect wires for the start switch (now unused) together with the line splice connector.
4. Plug receiving pan hole with a screw & washer.
5. Reassemble by reversing the “access” steps.

AUTOMATIC TO FAUCET

1. Remove the plug (Fig. 2 X) in the switch panel to provide an opening for the faucet.
2. Remove the brass nut & star washer from the faucet assembly. Insert the faucet through an opening in the switch panel. Position the faucet then fasten it with brass nut & star washer.
3. Remove the tank assembly by unscrewing the spray head & sprayed nut (Fig. 1 No. 12). Unplug the polarized plug (Fig. 4 B) & lift the tank assembly out of the brewer. Place faucet tank assembly in brewer. Reconnect the polarized plug, sprayed nut & spray.
4. Connect the 12″ flex tubing to the faucet & the hot water outlet (Fig. 4 F) on the tank lid.
5. Connect the 10″ flex tubing to the cold water inlet on the tank lid (Fig. 4 E) & to the top left-hand fitting (Fig. 2 No. 8 B) on the automatic control panel.
6. Replace pour-in basin assy. Remove the screw plugging hole in the pour in the basin.
7. Insert inlet/ discharge tube into pour-in basin. Slide the gasket up to seal the hole in the basin. Tighten the flare nut to the top right-hand fitting on the automatic control panel.
8. Adjust water flow to the water faucet by adjusting the needle valve (Fig. 2 No. 1). (Turn counter-clockwise to open.)
9. Replace panel. Reconnect the electrical plug to the warmer (on models with upper warmer). Replace the brewer lid.
10. Refer to Plumber’s Installation Instructions.

AUTOMATIC to TEA BREWER

1. Follow instructions for base changes. Do not replace the brewer lid, tank asse, nimbly, back panel, and pour-in the basin.
2. Replace the left-hand track guide with the tea brewer track guide.
3. Remove the plug from the sprayed plate. Inset 1/4″ flared male connector, with the longer side on the inside of the brewer. Fasten with a star washer & nut.
4. Place the tank assembly into the brewer. Fasten spray head nut. Replace the 5-hole spray head with the 6-hole spray head.
5. Insert the tea brewer control panel and fasten knurled nuts.
6. Reconnect polarized plug.
7. Connect int. dilution tube by connecting to fitting on top right hand side of tea brewer control panel & to 1/4″ flared male connector on sprayed plate.
8. Replace pour-in basin assy. Insert tea brewer inlet/ discharge tube through the hole in the basin (sliding gasket up to seal hole). Insert the tea brewer inlet/discharge tube into the basin. Connect the opposite end of the tea brewer inlet/discharge tube to the fitting on the top left-hand side of the tea brewer control panel.
9. Attach ext. dilution tube to 1/4″ flared male connector located on outside of brewer on a sprayed plate.
10. Refer to the plumber’s installation instructions.
11. Refer to Tea Brewer’s initial operation instructions for the dilution setting.
12. Replace panel.
13. Replace the step-up cover with a “pour-in screen only” cover. (on models with upper step-up warmer).

PARTS LIST

• A. Electrical plug, upper warmer
• B. Wire Harness Tank Lid (700008)
• C Flex Tube 10 1/4″ (700050)
• D. Flex Tube 12 1/2″ (700048)
• E. Cold water inlet elbow for hot water coil (201 247)
• F. Hot water outlet elbow for hot water coil (201 247)
• G. Nuts, tank lid, 8/32 hex s/s (100061)
• H. Terminals, tank element
• I. Thermostat, Hi-Limit (100174)
• J. Retaining Spring
• K. Switch, brew (201 985)
• L. Switch, Lighted Rocker (100085)
• M. Faucet Assembly (100145)
• N. Pour In Basin Asy (704110)
• 0. Inlet/Discharge tube (771001)
• P. Thermostat pinwheel
• Q . 9-pin main harness plug (701201)
• R. Component Panel Assy, Auto/Faucet (781061)
• S. Tank assembly, with spray head, Automatic (700295), Faucet (704287)
• T. Plate, switch
• U. Screw, 8/32 x 3/ 8, base (511027)
• V Screw, 4/40 x 3/38, warming plate (100055)
• W. Nut, knurled, 8/ 32, brass. panel (700021)
• X. Plug, faucet hole cap (51 1026)
• Y Thermostat, Main C104227)
• Z. Screw, 8/32 x 1/4, thermostat bracket (100242)

1. Needle valve, 1/4 flare x 1/8 NPT (767115)

2. Solenoid Valve, Skinner (100250)

3. Flow control assembly ( 101190)

4. Timer assembly (700062

5. Strainer, water 1/4″ flare (202003)

6. Electric plug, timer

7. Terminal tabs, solenoid

8. Male connector, control panel (100176)

   • right hand side
   • left-hand side

9. 1 /4″ male flare nut

10. 1/4″ swivel flare nute for flow control

11. 1 /4″ swivel flare nut for strainer

12. Sprayhead, 5 hole si s/ (100024)

13. Grommet

14. Capillary bulb

15. Element, tank ehating, 1250W, 120V (202067)

16. Plate, porcelain, brown (100020)

17. Element, warming, 100W, 120V (100187)
    Tea Brewer Component Panel Assembly Replacement Parts

18. Needle valve, angle 1/ 4″ flare (767110)

19. Flow control assembly, 1.0 GPM (101 100)

20. Internal dilution tube, tea (800008)

21. External dilution tube, tea (701 157)

22. Inlet/discharge tube. tea (701158)

23. Tee, street 1/8 x 1/8 x 1/8 NPT (767105)

K BREWER PARTS LIST

CONTAINERS:

• 700900 AIRPOT, 72 OZ.
• 800005 TEA URN, 3-GALLON
• 800010 HANDLE, TEA URN
• 800015 TEA URN W/HANDLE 3 GALLON

BASES:

• 781005  BASE WARMER 1 STATION
• 781010 BASE AIRPOT
• 781036 BASE WARMER 3 STATION
• 781115 BASE TEA

COVERS:

• 100015  POUR IN DISH W/SCREEN
• 700051 COVER POUR IN ONLY
• 700058 COVER W/2 WARMERS NO POUR IN
• 781017 COVER POUR IN & STEP UP/WARMER

PANELS:

• 781060 COMPONENT PANEL ASSY, POUR OVER
• 781061 COMPONENT PANEL ASSY, AUTO/FAUCET
• 781062 COMPONENT PANEL ASSY, TEA

COMPONENT PANEL ASSY PARTS FOR POUR OVER & AUTO/FAUCET:

• 100250 SOLENOID VALVE SKINNER
• 700062 TIMER ASSY
• 101190 FLOW CONTROL ASSY W/.190 GPM
• 202003 STRAINER, WATER 1/4″ FLARE

COMPONENT PANEL ASSY PARTS FOR TEA:

• 100250 SOLENOID VALVE SKINNER
• 700062 TIMER ASSY
• 101100 FLOW CONTROL ASSY W/1.0 GPM

TANKS

• 704119 TANK ONLY
• 704120  TANK ASSY, POUR OVER/AUTO, WITH SPRAY HEAD
• 704124  TANK ASSY, POUR OVER/AUTO, W/O SPRAYHEAD
• 704287  TANK ASSY, FAUCET, WITH SPRAY HEAD
• 704125  TANK ASSY, FAUCET, W/O SPRAYHEAD
• 100633  THERMOSTAT, HI LIMIT
• 700008 WIRE HARNESS, TANK LID
• 704221  GASKET, TANK
• 704227 THERMOSTAT, MAIN
• 704236  ELEMENT, TANK HEATING, 1250W
• 705538  TANK LID W/THERMOSTAT BRACKET
• 771031  COIL, HOT WATER

MISCELLANEOUS PARTS:

• 100008 PLATE, PORCELAIN, BLACK
• 100010 PLATE ASSY, PORCELAIN, BLACK
• 100020 PLATE, PORCELAIN, BROWN
• 100032 PLATE ASSY, PORCELAIN, BROWN
• 100187 ELEMENT, WARMING, 100 W, 120V
• 781030 BREW RAIL R.H.
• 781062 COMPONENT PANEL ASSY, TEA 781031 BREW RAIL L. H.
• 800016 BREW RAIL L. H. TEA
• 771001 INLET/DISCHARGE TUBE – REGULAR
• 701157 DILUTION TUBE TEA BREWER – EXT.
• 100250 SOLENOID VALVE SKINNER 800008 DILUTION TUBE TEA BREWER – INT.
• 700062 TIMER ASSY 701158 INLET/ DISCHARGE TUBE – TEA
• 101190 FLOW CONTROL ASSY W/ .190 GPM 100079 FAUCET ASSEMBLY
• 202003 STRAINER, WATER 1/4″ FLARE 700048 FLEX HOSE 12 12″
• 700050 FLEX HOSE 10 1/4″
•  705561 FAUCET W/ FLEX HOSES
• 100385 BREW BASKET, UNIVERSAL
• 100250 SOLENOID VALVE SKINNER 704110 POUR IN BASIN ASSY
• 700062 TIMER ASSY 201173 NUT, SPRAYHEAD, 7/16-20
• 101100 FLOW CONTROL ASSY W/ 1.0 GPM 700004 SPRA YH EAD TUBE ASSY
• 100024 SPRAYHEAD 5 HOLE
• 100025 GASKET, SPRAYED
• 100085 SWITCH, LIGHTED ROCKER
• 201985 SWITCH, BREW
• 100425 SCREW, KNURLED
• 700021 NUT, KNURLED, BRASS, 8/32
• 201991 SOLENOID, REPAIR KIT SKINNER
• 202010 DIAPHRAGM FLOW CONTROL .190 GPM
• 800001 DIAPHRAGM FLOW CONTROL 1.0 GPM
• 700039 POWER CORD
• 700042 WIRE HARNESS, UPPER
• 700043 WIRE HARNESS, LOWER

3650 New Town Blvd. St. Charles, MO 63301
Main Office : 800-325-7867
Technical Service : 800-556-3926 Fax: 636-925-0029
www.newcocoffee.com

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