NEWCO K5AF Tea Brewer Instruction Manual

May 15, 2024
NEWCO

NEWCO K5AF Tea Brewer Instruction Manual

Product Information

  • Specifications

    • Model:  XYZ-123
    • Color:  Black
    • Dimensions:  10 inches (H) x 5 inches (W) x 3 inches (D)
    • Weight:  1.5 pounds
    • Power Source:  AC Adapter (included)
    • Battery Life:  Up to 8 hours
  • Connectivity:  Bluetooth 4.0, USB

    • Product Description
    • It is designed to enhance your daily activities and provide convenience in various situations.
    • The XYZ-123 is a versatile and compact device that provides a wide range of features.
    • With its sleek design and powerful performance, the XYZ-123 is suitable for both personal and professional use.
    • Long battery life for extended usage Key Features
    • Intuitive user interface for easy operation
    • Compact and lightweight design for portability
    • Wireless connectivity for seamless integration with other devices
    • High-quality sound output for an immersive experience
  • Included Accessories

  • User manual

  • USB cable

  • AC Adapter

  • XYZ-123 device

Product Usage Instructions

  • Charging the Device
  • Connect the AC adapter to the device’s charging port.
  • Plug the AC adapter into a power outlet.
  • The device will start charging. The LED indicator will turn red.
  • Once fully charged, the LED indicator will turn green.
  • Connecting to Bluetooth
  • Enable Bluetooth on your smartphone or other compatible device.
  • Turn on the XYZ-123 device.
  • On your device, search for available Bluetooth devices.
  • Select “XYZ-123” from the list of available devices.
  • Once connected, you will hear a confirmation sound.

Adjusting Volume

  • * To adjust the volume level, use the volume buttons located on the side of the XYZ-123 device. Press the “+” button to increase the volume and the “-” button to decrease the volume.

Playing Music

  • *       * Ensure the XYZ-123 device is connected to your smartphone or other compatible device via Bluetooth.
    • Open your preferred music app on your device.
    • Select a song or playlist to play.
    • The music will be streamed wirelessly to the XYZ-123 device.

FAQ (Frequently Asked Questions)

  • Q: How long does the battery last?
  • A:  The battery life of the XYZ-123 is up to 8 hours on a full charge.
  • Q: Can I use the XYZ-123 while it is charging?
  • A:  Yes, you can use the XYZ-123 while it is charging. However, please note that charging time may be longer if the device is in use.
  • Q: Is the XYZ-123 waterproof?
  • A:  No, the XYZ-123 is not waterproof. Keep it away from water and other liquids to prevent damage.

OPERATING & SERVICE

OPERATING & SERVICE MANUAL K-LINE AUTOMATIC & FAUCET MODELS

WARNING: DISCARD GLASS DECANTER IF

  • CRACKED
  • SCRATCHED
  • BOLED DRY
  • HEATED WHEN EMPTY
  • USED ON HIGH FLAME OR OPEN ELECTRIC ELEMENTS.

FAILURE TO DO SO MAY RESULT IN BODILY INJURY

INSTALLATION INSTRUCTIONS

PLUMBER’S INSTALLATION INSTRUCTIONS

CAUTION:  Power to brewer must be OFF before proceeding with plumbing installation.

  1. Flush the water line before installing the brewer. The brewer should be connected to COLD WATER LINE for best operation.
  2. Water pressure should be at least 20 Ibs. For less than a 25 ft. run, use 1/4″ copper tubing & connect to 1/2″ or larger water line. For more than 25 ft. run, use 3/8″ copper tubing & connect to 1/2″ or larger water line, and provide an adapter fitting for connection to the brewer.
  3. If installed with a saddle valve should have a minimum of 1/8″ port hole for up to 25 ft. and a 5/16″ port hole for over 25 ft.
  4. Connect the incoming water line to the incoming male fitting on the back of the brewer. The manufacturer recommends connecting to copper tubing.

INITIAL OPERATION INSTRUCTIONS

WARNING:

  • Read & follow initial operation instructions before plugging or wiring in the machine to an electrical circuit.
  • The warranty will be void if the machine is connected to any voltage other than that specified on the serial plate.
  • Newco automatic coffee brewers are designed with the feature of brewing as a pour-over, except for models KA, KAF, K5A, and K5AF.

ALL MODELS (EXCEPT KT-3 TEA BREWER)

  1. BEFORE PLUGGING OR WIRING BREWER INTO PROPER VOLTAGE CIRCUIT: Place an empty decanter under the brew basket. For airpot brewers, open the airpot lid and remove the stem from the airpot. Place airport under the brew basket. The brewer must be manually filled by pouring three decanters (180 oz.) of water into the top pour-in assembly. Water should come through the brew basket as the third decanter drains out of the pour-in basin. If the brewer does not have pour-in dish, models KA, KAF, K5A and KAF remove the top cover of the brewer and pour 3 decanters of water into the pour-in basin.
  2. Adjust the timer to deliver the desired amount of water. To brew into a regular 60 oz. decanter little adjustment should be needed. For brewing with the airport brewer into a 72 oz. airport the adjustment should be increased. To increase amount of water, increase the time of the water rower into a 12 oz. airport en flow by turning the timer dial slightly clockwise. To decrease the amount of water, decrease the time of water flow by turning the time dial slightly counterclockwise.
  3. Return power to the brewer.
  4. Allow 10-15 minutes for the water in the tank to heat to brewing temperature. (Additional water may drip from brew basket on initial expansion of water in tank, this will not occur thereafter.) If brewer has ready light, brewer is ready when light is on.
  5. After the water has reached brewing temperature (the thermostat will click off and the heating noise will stop), place empty decanter under brew basket. Depress start switch & run a cycle of water to remove the expanded water from tank.
  6. Run one cycle to check for proper temperature with an accurate thermometer. Take the temperature of this water at a point below the brew basket opening, at the start of the cycle and when the decanter is half full. The recommended temperature of the water is approximately 195 degrees Fahrenheit.
  7. Due to higher altitude locations (5,000 ft. above sea level) – the thermostat may have to be re-adjusted to prevent boiling.
  8. CAUTION:  On faucet models, the water faucet will dispense hot water when the handle is depressed. The faucet system is independent of the brewing system and can be operated during the brew cycle. Once the brewer is pressurized operate faucet until water flows smoothly.

MODEL KT-3 (TEA BREWER)

  1. Remove the back panel from the brewer.
  2. Place the tea urn under the brewer.
  3. Fill the tank with water by pouring 3 decanters (180 oz.) of water into the receiving pan. Some water will flow through spray head. Empty tea urn.
  4. Plug in the brewer. Close the needle valve (Fig. 5A) in the tea brewer control panel by turning clockwise
  5. Set a timer (Fig. 5B) to 180 seconds. Start the brew cycle by pressing the start switch.
  6. Tea urn should fill with one brew cycle. If not, adjust the timer until the desired level in tea urn is achieved (3 gallons).
  7. Open the needle valve by turning counterclockwise 3 to 4 full revolutions. This will give 2 gals. of cold water flowing through a dilution tube and 1 gal. of hot water concentrate through spray head.
  8. Replace panel.

LIMING

  • To prevent liming problems in tank fittings remove spray head and insert deliming spring into the tank.
  • When inserted into tank properly, no more than ten inches of the spring should be visible at the spray head fitting. Saw back and forth five or six times.
  • This will keep fittings open and clear of lime. In hard water areas this should be done every day; this takes less than a minute.
  • In all areas sprayhead should be cleaned at least once a week. The time involved is about thirty seconds. Where bad liming has already occurred, a new complete tank assembly can be installed in five minutes.

WARRANTY

  • Newco Coffee Brewers are warranted against defects in worksmanship or materials, under normal use, for 90 days from the date of purchase. Brewer parts are warranted against defects for 12 months from the date of purchase.
  • Liability in all events is limited to the purchase price paid and liability under the aforesaid warranty is limited to replacing or repairing any part or parts which are defective in material or workmanship, and returned to our factory, shipping cost prepaid. No warranty expressed or implied, other than the aforesaid is made or authorized by Newco Enterprises, Inc.
  • Prompt disposition will be made if the item proves to be defective, within warranty. Before returning any item, write or call Newco, or the Dealer from whom the product was purchased, giving the model number, serial number, and date of purchase, and describe the nature of the defect. If damage was incurred during transit to you, file a claim with the carrier.

TROUBLESHOOTING GUIDE

  • MODELS KP1A, KP2, КРЗА, KP4A, KSP1A, KSP2A, KSP3A, KSP4A,
  • KP1AF, KP2AF, KP3AF, KP4AF, KSP1AF, KSP2AF, KSP3AF, KSP4AF,
  • КЗА, KAF, KPPA, KPPAF AND KT-3
SYMPTOM POSSIBLE CAUSE WHAT TO CHECK REMEDY
CANNOT START BREW CYCLE 1.  No Water. ****

2.  No Power




3.  ON/OFF Switch.



4.  Brew Start Switch.



5.   Loose connections in harness.




6.  Timer





7.  Solenoid Valve.

| 1. Incoming water lines &water shut off valve.| 1. Be sure water shut off valve is open.
| 2. Cord set & plug connections. Fuse or circuit breaker.| 2. Check voltage at convenience outlet on component panel.
| 3. Switch continuity. (Normally closed 1 & 2)| 3. If ON/OFF switch does not make & break contact, replace ON/OFF switch.
| 4. Switch continuity (Normally open)| 4. If brew start switch does not make &break contact, replace brew start switch.
| 5. Check 9 pin plug. Socket connections from timer to 9 pin plug, and terminal to solenoid.| 5. Be sure these connections are tight.
| 6. Socket connects from timer to 9 pin plug, and terminal to solenoid, and black 3 pin plug.| 6. (A) Be sure these connections are tight.(B) If connections are tight, replace timer.
| 7. (A) Voltage at solenoid valve terminals. Start a brew cycle & check for 120 volts A.C. at terminals.(B) If voltage is present at terminals, check for water at line pressure on the inlet side of solenoid valve.| 7. (A) If voltage is not present at terminals refer to step 2 through 6.(B) If voltage is present at terminals & water at line pressure is present on the inlet side of the solenoid, but not present on the outgoing side, replace solenoid.
NO HOT WATER| 1.  Tank heater










2.  Limit Thermostat or Control Thermostat

| 1. Check the voltage at the tank heater terminals. Voltage should be 120 volts.| 1.  (A) If correct voltage is present at the tank heater terminals & water in tank is not being heated, replace tank heater.

(B)  If voltage is not present at tank heater terminals, refer to step 2.

(C)  If incorrect voltage is present on tank heater terminals, check voltage at receptacle of brewer. Voltage should be 120 volts.

| 2. With Control thermostat in fully counter clockwise position, check the voltage between the tank heater terminal (white wire) and the incoming terminal on the limit thermostat (blue wire) then the outgoing terminal on the limit thermostat (black wire) Voltage should be 120 volts.| 2. (A) If voltage is present on incoming terminal on the limit thermostat, but not on the outgoing terminal, replace limit thermostat.(B) If voltage is present on the incoming terminal (blue wire) on the control thermostat, but not on the outgoing terminal (black wire), replace control thermostat
S YMP TOM| POSSIBLE CAUSE| WHAT TO CHECK| REMEDY
---|---|---|---
STEAMING OR SPITTING AROUND FUNNEL| 1.  Control Thermostat

2.  High Altitude.

| 1.  Thermostat points stuck or out of calibration.

2.  For altitudes above 5000 ft. see initial operation instructions.

| 1. Thermostat should be calibrated or replaced.
DRIPPING

FAUCET MODELS only

| 1. Not siphoning properly

2 Solenoid valve not seating properly.

3. Faucet coil is leaking

| 1.   Water should flow from sprayhead for approximately 20 seconds alter timer shuts off.

2.  Solenoid valve assembly.

3.   Hot water coil.

| 1.  (A) Clean sprayhead holes.

(B)  Check tightness of sprayhead tube.

(C)  Insert deliming spring in water tube all the way into tank and saw back & forth five or six times.

2.  Be sure spring is in place & any particles are cleaned from valve seat. If valve seat is worn or mutilated, replace solenoid valve.

3.  Tighten fittings or replace coil.

WATER KEEPS RUNNING

(brewer won’t shut off electrically)

| 1. Solenoid Valve.| 1. Refer to “Dripping” section step 2.| 1.  Reier to “Dripping” section step 2.

2.  If start switch does not make & break contact, switch should be replaced.

3.   Replace timer

| 2. Start Switch| 2. Remove wires from switch & check continuity.
| 3. Timer| 3. Solid state timer models are not repairable. If timer does not turn off, timer should be replaced.
IRREGULAR YIELD| 1.  Not siphoning properly.

2.  Timer

3.  Fluctuating water pressure.

4.  Solenoid Valve

5.  Flow Washer.

6.  Coil assembly.

7.  Strainer.

8.  Strainer.

| 2. Refer to “Dripping” section step 1.| 1.  Reier to “Dripping” section step 1.

2.  If times are irregular, timer should be replaced.

3.  If pressure fluctuates 10-20 PSI during operation of brew cycle, add a pressure regulator to inlet side of brewer. Set regulator pressure at lowest pressure level registered. Readjust timer to give correct water level.

4.  Refer to “Dripping” section step 2.

5.  Replace flow washer and clean lime from flow control.

6.  Retighten fittings on coil or replace coil.

7.  If pressure is low clean or replace strainer.

8.  Refer to step 5.

| 2. Timer consistency. Check timer consistency several times with a watch – should be 120 to 150 seconds (KT-3 Tea brewer 180 seconds)
| 3. Check water pressure.
|

4. Refer to “Dripping” section step 2.

| 5. Possible lime build up in flow washer
FAUCET MODELS only| 6. Check coil assembly for possible leak.
FAUCET MODELS only| 7. Water pressure at out put of strainer.
TEA BREWER| 8. Strainer built into flow control.
WARMER PLATES RED HOT – OR SOLENOID COIL SMOKING – OR WATER IN TANK HEATS

EXCESSIVELY FAST.

| 1. Brewer wired to wrong voltage.| 1. Voltage at brewer receptacle.

-4-

| 1. Check serial tag for correct voltage and correct as necessary.
SYMPTOM| POSSIBLE CAUSE| WHAT TO CHECK| REMEDY
---|---|---|---
DRY COFFEE REMAINING IN BREW BASKET AFTER BREW CYCLE IS COMPLETED.| 1. Filters.

2.  Not siphoning properly.

3.  Improper loading of brew basket.

| 1.  Check if correct filters are being used.

2.  Refer to “Dripping” section step 1.

3.  Filter & coffee in brew basket.

| 1.  Insert correct filter.

2.  Refer to “Dripping” section step 1.

3.  Filter should be centered in basket & coffee bed should be level.

WEAK COFFEE| 1.  Filters.

2.  Water temperature too low.

3.  Not siphoning properly.

4.  Improper loading of basket.

5.  Missing sprayhead.

| 1.  Check if correct filters are being used.

2.  Check water temperature. Refer to “initial operation” instructions.

3.  Refer to “Dripping” section step 1.

4.  Filter & coffee in basket.

5.  Check for sprayhead.

| 1.  Insert correct filter.

2.  Adjust control thermostat pin wheel to high setting.

3.  Refer to “Dripping” section step 1.

4.  Filters should be centered in basket &

coffee bed should be level.

5.  Install sprayhead.

SOLENOID CHATTER OR HOWLING| 1.  Brewer connected to hot water line.

2.   Vibration.

3.   High water pressure.

4.  Water hammer.

5.  60 Cycle vibration.

| 1.  Incoming water line.

2.  If brewer is on a metal stand or counter, check to see that neither bottom pan or copper tubing to brewer is touching counter.

3.  Water pressure on incoming line.

4.  Incoming plumbing.

5.  Check tightness of nut on top of the solenoid valve.

| 1.  Brewer should be connected to cold water line.

2.  Adjust as necessary.

3.  If water pressure is over 90 PSI install pressure regulator & adj.us! to 50 PSI.

4.  This is not the fault of the brewer. It can usually be corrected by rearranging some plumbing or adding an air chamber to the incoming water line.

5.  Tighten nut on top of solenoid valve.

COLD WARMER| 1.  Warmer defective.

2.  Warmer ON/OFF switch.

3.   Bad Harness.

| 1.  Voltage at warmer terminals. Should be 120 volts A.C.

2.  If voltage is not present on warmer terminals, check continuity of switch.

3.  Check connections between harness & switch & switch & warmer.

| 1. If voltage is present on terminals but warmer will not heat, replace warmer.

2 If switch does not make & break when turned on & off, replace switch.

3. Be sure all connections are tight.

SYMPTOM POSSIBLE CAUSE WHAT TO CHECK REMEDY
CONDENSATION INSIDE OF CABINET 1.  Tank lid gasket.

2.   Sprayhead tube assembly.

3.  Thermostat grommet.

4.  Receiving pan nut.

5.   Water thermostat above 210 degrees.

| 1.  Check tank lid gasket for nicks or cuts.

2.   Check tightness of sprayhead tube assembly to tank lid.

3.  Check grommet for tight fit or nicks or cuts.

4.  Receiving pan nut loose.

5.   Check thermostat calibration.

| 1 Replace gasket.

2.   Tighten sprayhead tube assembly to tan lid.

3.  Readjust grommet to fit tank lid or replace thermostat.

4.  Tighten receiving pan nut.

5.   Calibrate or replace thermostat.

FAUCET WATER FLOW TOO FAST OR TOO SLOW

(Faucet models only)

| 1.  No water.

2.  Slow Flow.

3.   Fast Flow.

| 1.   (A) Incoming water line shut off valve.

(B)  Needle valve.

(C) Faucet clogging.

2.  Turn needle valve counter clockwise.

3.  Turn needle valve clockwise.

| 1.  (A) Water shut off valve should be open.

(B)  Needle valve should be open.

(C)  Clean or rebuild faucet.

2.  Increase flow.

3.  Decrease flow.

FAUCET DRIPPING (Faucet

models only)

| 1. Clogged valve seat.| 1. Valve seat.| 1. Disassemble & clean, or replace as necessary. Refer to the faucet replacement and repair kit.

CAUTION:  Disconnect the brewer cord from the electrical outlet before the removal of any panel or replacement of any component.

COMPONENT REPLACEMENT INSTRUCTIONS
To access tank assembly; limit thermostat; control thermostat; tank heating element; switches; faucet; & hot water coil, proceed as follows:

  1. Remove the spray head & sprayed nut (Fig. 1 No. 12) by unscrewing in a counter-clockwise direction.
  2. Remove the brewer lid. For models with an upper warmer, disconnect the electrical plug (Fig. 4A) from the upper warmer.
  3. Unscrew the inlet/discharge tube (Fig. 2 0) from the upper right-hand side of the automatic control panel then remove the inlet/ discharge tube from the receiving pan.
  4. Remove pour-in basin assy (Fig. 2 N).

TANK ASSEMBLY, AUTOMATIC (704124)

  1. Disconnect the polarized plug (Fig. 3 B) connected to the tank.
  2. Lift tank completely out of brewer. Replace with new tank assembly by following reverse procedures.

TANK ASSEMBLY, FAUCET (704125)

  1. Disconnect the polarized plug (Fig. 4 B) connected to the tank.
  2. Disconnect flex tubing from hot water coil elbows (Fig. 4, E & F).
  3. Lift tank completely out of brewer. Replace the new tank assembly by following reverse procedures.

THERMOSTAT, HI LIMIT (1000174) (Fig. 4 1)

  1. Remove wires from the limit thermostat.
  2. Lift the retaining spring slightly to remove the old limit thermostat.
  3. Check the continuity of the new limit thermostat before installing it.
  4. Slide the new limit thermostat into place under the retaining spring. Reconnect wire leads to the new limit thermostat.
  5. Make sure the limit thermostat is securely mounted & that all electrical connects are tight & isolated.

THERMOSTAT, MAIN (704227) (Fig. 3 Y)

  1. Remove the two screws (Fig. 3 Z) from the back of the bracket.
  2. Remove the grommet (Fig. 1 No. 13) from top of tank lid by pressing up with your thumbs. Pull the capillary bulb (Fig. 1 No. 14) out through the hole.
  3. Unplug the thermostat black & blue wires from tank lid harness.
  4. Replace the thermostat by following reverse procedures.
  5. To calibrate the thermostat, rotate pin wheel adjustment (Fig. 3 P) counterclockwise to increase the temperature.

ELEMENT, TANK HEATING (202067) (Fig. 1 No. 15)

  1. Follow instructions for tank assembly removal.
  2. Remove the 8 tank lid retaining nuts (Fig. 4 G).
  3. Disconnect black & white wires from the tank heating element (Fig. 4 H).
  4. Remove the 2 nuts holding the tank heating element. Remove element.
  5. Install the new tank heating element. Replace tank heating element washers & tighten nuts securely to insure proper sealing.
  6. Inspect tank lid gasket & replace when necessary.
  7. Reassemble by reversing steps 3 through 1.

ELEMENT, WARMING (100187) (Fig. 2 No. 16)

  1. Remove screws holding warmer plate (Fig. 2 V)
  2. Lift plate up & disconnect wire leads.
  3. Remove 2 nuts holding the retaining plate & warmer element to plate.
  4. Replace warmer element following reverse procedures.

SWITCH, BREW (201985) (Fig. 4 K) and SWITCH, LIGHTED ROCKER (100085) (Fig. 4 L)

  1. Disconnect wires from switch, noting location of each wire.
  2. Remove switch by compressing spring clip on top & bottom of switch, press forward.
  3. Replace switch following reverse procedures.

FAUCET ASSEMBLY (100145) Fig. 4 M)

  1. Disconnect the flex tube from the faucet fitting.
  2. Remove the brass nut & washer from the faucet fitting.
  3. Pull out the faucet assembly from the front of the brewer. Replace new faucet following reverse procedures.

COIL, HOT WATER (771031)

  1. Follow instructions for tank assembly removal.
  2. Remove the 8 tank lid retaining nuts (Fig. 4 G).
  3. Lift the tank lid assembly from tank.
  4. Remove the 2 compression nuts from the top of hot water coil. (Inspect tank lid gasket & replace if necessary)
  5. Replace with new hot water coil by following reverse procedures.

CAUTION:  Disconnect the brewer cord from electrical outlet before removal of any panel or replacement of any component.

CONTROL PANELS
To gain access to the automatic control panel or tea brew control panel remove the brewer lid. On models with an upper warmer disconnect the electrical plug from the upper warmer. Remove the back panel. Disconnect the 9-pin plug. Remove the control panel by loosening the 2 knurled nuts.
COMPONENT REPLACEMENTS FOR AUTOMATIC CONTROL PANEL (781061) TIMER ASSEMBLY (700062) (Fig. 3 No. 4)

  1. Disconnect the electrical plug (Fig. 3 No. 6) from the timer.
  2. Remove white & gray wire tabs from solenoid valve terminal tabs (Fig. 3 No. 7).
  3. Remove screws from the timer assembly bracket.
  4. Replace new timer assembly by reversing the procedure.

FLOW CONTROL ASSEMBLY (101190) (Fig. 3 No. 3)

  1. For easy access remove timer assembly (see instructions).
  2. Remove 1/4″ swivel nut (Fig. 3 No. 10) from flow control. From the opposite end of the L-shaped copper tubing disconnect the 1/4″ flare nut. (Fig. 3 No. 9)
  3. Remove 1/4″ swivel nut (Fig. 3 No. 11) from the solenoid. Disconnect flow control from the solenoid.
  4. Replace with new flow control and follow reverse procedure (ensuring all arrows on flow control & solenoid point the the right side of automatic control panel.)

SOLENOID (100250) (Fig. 3 No. 2)

  1. Follow steps 1 through 3 of flow control replacement.
  2. Unscrew 1/4″ swivel nut from the solenoid. Replace the solenoid following the reverse procedure (ensuring all arrows on flow control & solenoid point to the right side of the automatic control panel.)

STRAINER (202003) (Fig. 3 No. 5)

  1. For easy access remover timer assembly (see instructions)
  2. Remove 1/4″ flare nut from each side of the strainer.
  3. Remove the strainer & replace the new strainer following the reverse procedure.

COMPONENT REPLACEMENTS FOR TEA BREWER CONTROL PANEL (781062) TIMER ASSEMBLY (700062) (Fig. 5 No. 4)

  1. Disconnect white & gray wires from solenoid terminal tabs. (Fig. 5 No. 7)
  2. Disconnect electrical plug (Fig. 5 No. 6) to timer.
  3. Remove screws from timer assembly bracket.
  4. Replace with new timer assembly following reverse procedure.

FLOW CONTROL ASSEMBLY (101100) (Fig. 5 No. 19)

  1. Remove 1/4″ swivel nut (Fig. 5 No. 10) from each end of flow control.
  2. Replace with new flow control insuring arrow on sticker points toward left hand side of control panel.

SOLENOID (100250) (Fig. 5 No. 2)

  1. Disconnect gray & white wires from solenoid terminal tabs. (Fig. 5 No. 7)
  2. Disconnect 1/4″ swivel nut from elbow.
  3. Disconnect 1/4″ swivel nut from needle valve assembly.
  4. Disconnect 1/4″ swivel nut from street tee.
  5. Disconnect street tee from solenoid.
  6. Disconnect elbow from solenoid.
  7. Replace with new solenoid by following reverse procedure insuring arrow points to the right hand side of control panel.

CONVERSIONS FRONT-TO-BACK to SIDE-TO-SIDE (or visa versa) SWITCH PLATES

  1. Remove brewer lid. For models with upper warmer, disconnect electrical plug (Fig. 4 A) from upper warmer plate.
  2. Remove pour in basin assy (Fig. 2 N).
  3. Remove desired blank panel by unscrewing 4 nuts.
  4. Remove knurled nuts (Fig. 2 W) on switch plate.
  5. Slide switch plate panel through opening to inside of brewer by turning panei. Continue sliding switch panel through to desired opening
  6. Reassemble by reversing steps 4 through 1.

BREW RAILS

  1. Loosen brew rail screws. DO NOT REMOVE. Slide off brewrails.
  2. Reposition brew rails. The narrower part of brew rail denotes entrance of brew basket.
  3. Slide brew rails under screws & tighten screws.

ROTATION OF WARMERS UPPER STEP-UP WARMER (Two and four burner models)

  1. Remove brewer lid. Disconnect electrical plug from upper warmer plate.
  2. Turn brewer lid upside down. Remove screws.
  3. While holding warmer to brewer lid turn lid right side up.
  4. Reposition warmer by increments of 90 degree turns.
  5. While holding warmer to brewer lid turn upside down.
  6. Align 4 holes of brewer lid to the holes on warmer base.
  7. Reassemble by reversing steps 2 and 1.

3-WARMER BASE WITH STEP UP WARMER (Three and four burner models)

  1. Remove screws from porcelain plate.
  2. Gently lift porcelain plate & place to side.
  3. Remove the 2 screws from bracket.
  4. Rotate step-up warmer to desired position & align bracket with 2 holes in the base.
  5. Reverse steps 3 through 1.

BASE CHANGES

  1. Follow instructions for tank assembly removal.
  2. Remove back panel. Unplug main wiring harness (Fig. 2 0)
  3. Remove control panel by loosening the 2 knurled nuts. Lift control panel approx. 1″. ‘, pull the base out while pushing back & down on the top.
  4. For all modeis (except Airpot & Tea) unplug red, white & black wire lead for base warmer.
  5. Remove the 2 knurled screws & the 4 screws (Fig. 2 U) located on base of housing.
  6. Remove housing from base. On all models (except Airpot and Tea) pull warmer wires out through plate on base of housing.
  7. Replace housing on new base. On all but airpot & tea bases pull red, white & black warmer wires through hole in base plate. Align holes of new base with holes on brewer housing. Align warmer wire hole on base with large hole in base plate (On all bases except airpot & tea).
  8. Reassemble by reversing steps 6 through 1.

LID CHANGES POUR-IN ONLY to POUR-IN WITH STEP-UP WARMER or 2 BURNER STEP-UP WARMER

  1. Remove brewer lid. Replace with step-up warmer lid. Connect electrical plug for warmer.
  2. Replace 6 brewer lid screws & tighten.

POUR-IN WITH STEP-UP WARMER to POUR-IN ONLY

  1. Remove brewer lid. Disconnect electrical plug for upper warmer.
  2. Replace with pour-in only lid. Replace 6 brewer lid screws & tighten.

CAUTION:  Disconnect brewer cord from electrical outlet before removal of any panel or replacement of any component.

TO ACCESS INSIDE OF BREWER

  1. Remove sprayhead & sprayhead nut (Fig. 1 No. 12) by unscrewing in counter clockwise direction.
  2. Remove brewer lid. For models with upper warmer disconnect electrical plug (Fig. 4 A) from upper warmer.
  3. Unscrew inlet/discharge tube (Fig. 2 0) from upper right hand side of automatic control panel. Then remove inlet/ discharge tube from receiving pan.
  4. Remove pour in basin assy (Fig. 2 N).
  5. Remove back panel.

AUTOMATIC TO POUR-OVER

  1. Loosen 2 knurled nuts on automatic control panel (Fig. 2R). Remove automatic control panel & replace with pour- over control panel.
  2. Disconnect black & blue wires on start switch (Fig. 4 K). Refasten black & blue wires with a line splice connector.
  3. Replace start switch with a blank dummy switch cover. Connect wires for start switch (now unused) together with line splice connector.
  4. Plug receiving pan hole with screw & washer.
  5. Reassemble by reversing “access” steps.

AUTOMATIC TO FAUCET

  1. Remove plug (Fig. 2X) in switch panel to provide opening for faucet.
  2. Remove brass nut & star washer from faucet assembly. Insert faucet through opening in switch panel. Position faucet then fasten with brass nut & star washer.
  3. Remove tank assembly by unscrewing sprayhead & sprayhead nut (Fig. 1 No. 12). Unplug polarized plug (Fig. 4 B) & lift tank assembly out of brewer. Place faucet tank assembly in brewer. Reconnect polarized plug, sprayhead nut & sprayhead.
  4. Connect the 12″ flex tubing to faucet & to the hot water outlet (Fig. 4 F) on tank lid.
  5. Connect the 10″ flex tubing to cold water inlet on tank lid (Fig. 4 E) & to the top left hand fitting (Fig. 2 No. 8 B) on automatic control panel.
  6. Replace pour in basin assy. Remove screw plugging hole in pour in basin.
  7. Insert inlet/discharge tube into pour in basin. Slide gasket up to seal hole in basin. Tighten flare nut to top right hand fitting on automatic control panel.
  8. Adjust water flow to water faucet by adjusting needle valve (Fig. 2 No. 1). (Turn counter-clockwise to open.)
  9. Replace back panel. Reconnect electrical plug to warmer (on models with upper warmer). Replace brewer lid.
  10. Refer to Plumber’s Installation Instructions.

AUTOMATIC to TEA BREWER

  1. Follow instructions for base changes. Do not replace brewer lid, tank assembly, back panel and pour in basin.
  2. Replace left hand track guide with tea brewer track guide.
  3. Remove plug from sprayhead plate. Inset 1/4″ flared male connector, with longer side on inside of brewer. Fasten with star washer & nut.
  4. Place tank assembly into brewer. Fasten sprayhead nut. Replace 5 hole sprayhead with 6 hole sprayhead.
  5. Insert tea brewer control panel and fasten knurled nuts.
  6. Reconnect polarized plug.
  7. Connect int. dilution tube by connecting to fitting on top right-hand side of tea brewer control panel & to 1/4″ flared male connector on sprayed plate.
  8. Replace pour in basin assy. Insert tea brewer inlet/ discharge tube through the hole in basin (sliding gasket up to seal hole). Insert tea brewer inlet/discharge tube into basin. Connect opposite end of tea brewer inlet/discharge tube to fitting on top left hand side of tea brewer control panel.
  9. Attach ext. dilution tube to 1/4″ flared male connector located on outside of brewer on sprayed plate.
  10. Refer to the plumber’s installation instructions.
  11. Refer to Tea Brewer’s initial operation instructions for dilution setting.
  12. Replace panel.
  13. Replace the step-up cover with a “pour-in screen only” cover. (on models with upper step-up warmer).

WIRING SCHEMATIC – ALL MODELS

PARTS LIST

FIGURES  1, 2, 3, 4 & 5 PARTS LIST

  1. Needle valve, 1/4 flare x 1/8 NP (/6/115)
  2. Solenoid Valve, Skinner (100250)
  3. Flow control assembly (101190)
  4. Timer assembly (700062
  5. Strainer, water 1/4″ flare (202003)
  6. Electric plug, timer
  7. Terminal tabs, solenoid
  8. Male connector, control panel (100176)
    • a.  right-hand side
    • b.  left-hand side
  9. 1/4″ male flare nut
  10. 1/4″ swivel flare nute for flow control
  11. 1/4″ swivel flare nut for strainer
  12. Sprayhead, 5 hole s/s/ (100024)
  13. Grommet
  14. Capillary bulb
  15. Element, tank ehating, 1250W, 120V (202067)
  16. Plate, porcelain, brown (100020)
  17. Element, warmina, 100W, 120V (100187) Tea Brewer Component Panel Assembly Replacement Parts
  18. Needle valve, angle 1/4″ flare (767110)
  19. Flow control assembly, 1.0 GPM (101100)
  20. Internal dilution tube, tea (800008)
  21. External dilution tube, tea (10115)
  22. Inlet/discharge tube, tea (701158)
  23. Tee, street 1/8 x 1/8 x 1/8 NPT (767105)

K BREWER PARTS LIST



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