U S GENERAL 5223 Heavy Duty Slide Hammer Kit Instruction Manual

U S GENERAL 5223 Heavy Duty Slide Hammer Kit Instruction Manual

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Copyright© 2009 by Harbor Freight Tools®. All rights reserved. No portion of this document or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this document may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.

Specifications

Unpacking

When unpacking, make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at 1-800-444-3353 as soon as possible.

Important SAFETY Information

1. Wear ANSI-approved safety goggles and heavy-duty work gloves during assembly and use.
2. Inspect before every use; do not use if parts are damaged.
3. Do not use for aircraft purposes; use as intended only.
4. Do not modify Slide Hammer to perform a task other than what it was designed for.
5. Read vehicle owner’s manual and instruction manual for Jack (not included) for proper jacking positions (where applicable) before use.
6. Assemble only according to instructions. Improper assembly can create hazards.
7. This product is not a toy. Do not allow children to play with or near this item.
8. Maintain product labels and nameplates. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
9. Harbor Freight Tools is not responsible for cosmetic damages to vehicle’s appearance due to improper use or lack of experience for using this type of tool.

Assembly Instructions

Read the entire Important Safety Information section at the beginning of this document including all text under subheadings therein before set up or use of this product.

1. Slide the plane end of the Slide Hammer (12) onto Spindle (11). See Figure 1. Insert Cross Bar (9) into eyelet at the end of the Spindle.
2. Note: The Lock Nut serves as a Hammer Stop for the forward motion of the Slide Hammer (12) and should be assembled prior to every task that requires a pulling attachments. See Figure 1.

PULLING OPERATION (Hub/Axle/drum)

1. Thread hollow end of Lock Nut (3) onto Spindle.

2. Jack up the vehicle according to your vehicle’s Owner’s Manual. Make sure the car is safely supported by Jack Stands (not included).

3. Remove the wheel and tire and any nuts, bolts or accessories (such a brake calipers) that may get in the way of removing the Hub/Axle/Drum.

4. Bolt the Rear Axle Puller (2) onto the Hub/Axle/ Drum using the original lug nuts. If your vehicle has a four-bolt Hub, match the Rear Axle Puller to two axle bolts. If it has a five-bolt Hub, match to three axle bolts. Tighten the lug nuts.

5. Remove the Spindle (11), Handle Cross Bar (9), Lock Nut and Slide Hammer from the carrying case. Assemble according to Figure 1.

6. Thread the Spindle into the Rear Axle Puller hub until its non-threaded end exits the hub. Turn the Lock Nut (3) forward until it seats against the Rear Axle Puller hub and hand tighten.

7. Push the Slide Hammer towards the vehicle.
   Forcefully pull the Slide Hammer toward the Handle end of the Slide Screw.

8. Repeat Step 6 until the Hub/Axle/Drum comes off.

Jaw OPERATION OR EXTRACTION (EXTERNAL GRIP)

1. Attach the hollow end of the Lock Nut (3) onto the Spindle.

2. Depending on the application or requirement, use the Screws and Nuts to attach the Jaws to the 2 or 3 Jaw Puller Adapters (6 or 10). Thread the adapter onto the Spindle until non-threaded end of the Spindle exits the Adapter.

3. To grip the work piece externally, claws of the Jaws should be facing inward, as shown in Figures 3 and 4.

4. Clamp the Jaws onto the object to be pulled.
   Turn Lock Nut (3) clockwise against the end of the Jaws, forcing them apart, causing the claws to be pushed inward against the work piece.
   Tighten the Screws and Nuts firmly.

5. Push the Slide Hammer towards the work-piece, and then forcefully pull it back towards the cross par end. Repeat as needed, and adjust the required force based on job requirement or your physical ability.

Jaw OPERATION OR EXTRACTION (INTERNAL GRIP)

1. Attach the conic end of the Lock Nut (3) onto the Spindle.
2. Depending on the application or requirement, use the Screws and Nuts to attach the Jaws to the 2 or 3 Jaw Puller Adapters (6 or 10). Thread the adapter onto the Spindle until non-threaded end of the Spindle exits the Adapter.
3. To grip the work piece internally, claws of the Jaws should be facing outward.
4. Back-off the Lock Nut (3) to permit the jaws to be attached to the workpiece. Turn the Lock Not forward, causing the claws to expand and grip the work piece firmly. Tighten the fasteners.
5. Push the Slide Hammer towards the work-piece, and then forcefully pull it back towards the cross par end. Repeat as needed, and adjust the required force based on job requirement or your physical ability.

OPERATION (DENT pulling)

1. Attach hollow end of the Lock Nut onto Spindle.

2. Drill a 1/8” hole into the center of the dent.

3. Place the Self-Threading Screw (13) through the Dent Puller Adapter (7). See Figure 5.

4. Thread the Self-Threading Screw into the drilled hole using a #2 Phillips screwdriver.

5. Thread the Spindle into the Dent Puller Adapter.
   Thread the Lock Nut (3) against the Dent Puller Adapter and hand tighten. See Figure 5.

6. Push the Slide Hammer toward the object to be pulled. Gently pull the Slide Hammer toward the Handle Cross Bar.

7. CAUTION! Do not use excessive force when pulling dents. Sheet metal can easily bend.

8. Repeat Step 5 until dent has been pulled out.

OPERATION (HOOK/Thread pulling)

1. Identify the lip area you will be inserting the Pull Hook (5) into or onto.
2. Thread the Puller Hook onto the end of the Slide Screw. See Figure 6.
3. Place the Puller Hook tip onto the edge of the lip of object to be pulled.
4. Push the Slide Hammer toward the object to be pulled. Gently pull the Slide Hammer toward the Handle Cross Bar.
5. Repeat Step 4 until object has been pulled out.
6. The Screw Adapter (8) can be used for larger cross sections, heavier sheet metal, and concentrated deep dents. See Figure 7.
7. Follow the Steps 1-5 until threaded object has been pulled out.

Parts List & Assembly diagram

Record Serial Number Here: ____
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.

LIMITED 90 DAY WARRANTY

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.
This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation of exclusion may not apply to you. This warranty is expressly in lieu of all other warranties, express or implied, including the warranties of merchantability and fitness.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 •
Camarillo, CA 93011 • 800-444-3353

PLEASE READ THE FOLLOWING CAREFULLY

The manufacturer and/or distributor has provided the parts list and assembly diagram in this document as a reference tool only. Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make any repairs to the product, or that he or she is qualified to replace any parts of the product. In fact, the manufacturer and/or distributor expressly states that all repairs and parts replacements should be undertaken by certified and licensed technicians, and not by the buyer. The buyer assumes all risk and liability arising out of his or her repairs to the
original product or replacement parts thereto, or arising out of his or her installation of replacement parts thereto.

For technical questions, please call 1-800-444-3353.

References

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