Xytronic LF-90 Automatic Sealing Machine User Manual

Xytronic LF-90 Automatic Sealing Machine

Product Information

Product Specifications

• Model: LF-90, LF-95, LF-98, LF-120
• Product Name: Automatic Sealing machine
• Voltage: 120V, 220V, 120V, 220V, 120V, 220V, 120V, 220V
• Power: 400W, 380W, 400W, 380W, 400W, 380W, 560W, 540W
• Frequency: 50/60Hz
• Net Weight: 22kg
• Caliber: 90mm, 95mm, 98mm, 120mm
• Cupsealing Speed: 50Hz – 450 cups/h, 60Hz – 530 cups/h
• Maximum Cup-sealing Height: 180mm
• Dimensions: 253365560mm

FAQ

• Are business machines available for use by non-professionals?
  • No, business machines are only available for use by professionals.
• Can parts or specifications of the machine be changed?
  • Yes, the company reserves the right to change any parts or specifications of the complete machine at any time.

Dismounting/mounting the control panel

Dismounting

Mounting

Replacing the cup spring wire

Main Parts

Panel Indicator Lamps

1| Cup-in indicator lamp| 2| Down-press lamp| 3| Film-rolling indicator lamp| 4| Information display area
---|---|---|---|---|---|---|---
5| Manual mode indicator lamp| 6| Heating indicator lamp| 7| Warning indicator lamp| 8| Touch indicator lamp
9| Hibernation indicator lamp| 10| Constant-temperature indicator lamp| 11| Automatic mode indicator lamp| 12| Film photo sensor indicator lamp
13| Rising lamp| 14| Cup-out indicator lamp|  |  |  |

Panel Functions

Operator panel

Panel key functions

• After turning on the main power switch, press this key for starting-up to extend the lower mold and make sure the heater works, then, press this key for shutdown to return the upper mold to the upper locating point, and send the lower mold to the internal locating point, as well as cut off the power output of the main board.
• During starting-up, the default mode is manual mode. Under standby state, press this key to switch between automatic mode and manual mode.
• Use this key together with SET, and press this key to reduce the set value.
• Use this key together with SET, and press this key to increase the set value.
• Press this key to enter FUNCTION SET, and continuously press this key to enter the next option till P-8, and then press to automatically save the set value and exit.
• Under stand-by state, press this key to select information display area to display present temperature or cup counter.
• Under manual mode, touch this key to implement cup-sealing operation (this key is a touch key).

Special Function Specification

Under starting-up state, press the following keys at the same time as follows:

Cutter soaking mode

Please pull down the drainer to block the drain hole first, then fill the groove of the lower mold ring with boiled water until full. After this function is started, the lower mold is sent to the internal locating point without any film-rolling operation and the upper mold is pressed downwards for 600s. After time out, the upper mold automatically rises up and the machine automatically powers off.

Maintenance mode High Temperature Danger

After this function is started, the lower mold keeps extending out. After the upper mold drops to the lowest position, the machine automatically powers off. After the heater is cooled to normal temperature, the professional maintenance staff may remove the power wire, dismount the panel, the upper cover and the rear cover for necessary cleaning, maintenance or repair.

Read the total cup number of the main board Page turn

When the cup number is displayed in the information display area, start this function to display LXXX, wherein L is the home page identification code, and XXX is the cup number ended with a decimal point and can include 7 figures, for example, L523. represents 523 cups; L523 without a decimal point represents a number more than 999. Press AUTO to display the next page. For example, 168. means that the total cup number information of the main board is equal to L523168., namely the total cup number is 523168 cups. Only press Counter to exit from the reading function for normal display.

Cup number record resetting

• When the cup number is displayed in the information display area, long press this key to reset the cup number record, wherein the total cup number is not reset.

Cup-sealing again

• Under manual mode, long touch this key for cup-sealing, without rolling the film or recording the cup number.

Preparation before Operation

• As shown in above Fig.1 and Fig.2, install and guide the film (note 1*), and align the film photo sensor point of the film to the film photo sensor induction position.

Note: If the film fails to pass through above the film-supporting rod, the film may adhere to the heater and accordingly cause a weak cup seal.

1. Plug the (accessory) power cord into the socket at the back of the machine.
2. According to the machine voltage indication, plug the power cord into the correct outlet to ensure the effectiveness of the grounding pin.
3. After the main power switch at the back of the machine is turned on, the key lamp goes on and the LED lamp on the information display area on the panel goes on with “-” and has an anticlockwise slip rotation to indicate that the host machine is powered on.
4. Press START to automatically extend out the lower mold and start the heater for heating. After about 2.5min, the constant-temperature indicator lamp goes on along with 6 tick sounds and flickers, thus indicating that the machine is under the standby state and the manual cup-sealing operation can be started (note 2*).
5. For automatic cup-sealing operation, press AUTO to turn on the automatic mode indicator lamp, namely the automatic cup-sealing operation can be started (note 3*).
6. When P-6 is set as 010, if no key is touched within 20 min, the machine will automatically enter the sleep mode under the hibernation temperature of 80℃, and the display window will rotate anticlockwise and display lamp number, when any key is pressed, the machine will enter the standby state and quickly (about 80s) automatically raise the temperature to the set temperature.

*Note 1:** Reference for material compatibility between glue film and cup, and film-sealing temperature

Pull film is applicable to plastic cup and paper cup.| Temperature setting:130℃-165℃
---|---
PE film is applicable to paper cup.| Temperature setting:140℃-150℃
PP film is applicable to plastic cup.| Temperature setting:160℃-190℃

Note 2: Manual start is a touch switch; under constant-temperature state, when the fingers are moved nearby, the touch indicator lamp will go on along with one tick sound before cup-sealing operation. If P-8 is set as 010, two tick sounds will be sent out to reminder the operator that there is no cup or action.
Note 3: Before the set temperature is reached, you are allowed to press the start key or the AUTO and put the cup; the machine will automatically implement the cup-sealing operation under the set temperature after the prompt sound.
Note 4: In order to avoid invalid or unsuccessful cup-sealing operation, the cup-sealing operation will not be implemented automatically in the machine before the temperature reaches the set value.
Note 5: Puncher can be used only the temperature inside the cup is below 70℃.The air may not complete escape in time if above 70℃.(Excessive temperature can be dangerous.)

Function Setting Method

Function code

Setting method

Code/Function| Under Starting-up State| Input Value Adjustment| Setting End
---|---|---|---
P1 Temperature setting| Press SET to display P1 and then display present set value.|

△ or▽

|

Then press SET to enter the next option or wait for 10s to automatically save the settings and return to the standby state.

P2 Counter locked| Press SET to display P2 and then display present set value.
P3 Hot-pres keep time| Press SET to display P3 and then display present set value.
P4 Start-sealing delay time| Press SET to display P4 and then display present set value.
P5 Film scroll time| Press SET to display P5 and then display present set value.
P6 Sleep mode| Press SET to display P6 and then display present set value.
P7 Temperature unit| Press SET to display P7 and then display present set value.
P8 No cup tips| Press SET to display P8 and then display present set value.

Setting end

| Then, press SET to enter the next option or wait for 10s to automatically save the settings and return to the standby state.

Analysis and Solutions

E00

| The heating indicator lamp and the green temperature-reaching indicator lamp fails to go on.| 1.  Temperature sensor fails.

2.  Temperature sensor plug is not properly inserted.

| 1.  Open the panel, then, pull out and insert the temperature sensor plug again, and restart the machine after confirmation.

2.  Please contact the company.

E01

|

The heater fails or slow heating rate.

| 1.  The wire of heater is loosened.

2.  Heater burn-out: 90/95/98 normal heater resistance 120V/about 50Ω, 220V/about 200Ω, 120 normal heater resistance 120V/about 33Ω, 220V/about 130Ω

| 1.  After opening the rear cover, confirm whether HEAT at the adapter plate is properly connected and locked.

2.  Measure HEAT resistance; in case of abnormal resistance, please contact the company.

E02

| 1. Appear during starting- up|

1. Upper sensor fails or poor contact of upper sensor plug 2.Hot-pres keep motor fails.

| 1.  Open the rear cover, then, pull out and insert UP at the adapter plate, and restart the machine after confirmation.

2.  Please contact the company.

2. While using, the upper mold fails to rise up to the located position.

E03

|

1. While starting-up, the lower mold fails to extend out.

|

1.  External sensor fails or poor contact of external sensor plug

2.  Lower mold motor fails

| 1.  Open the rear cover, then, pull out and insert PUSH at the adapter plate, and restart the machine after confirmation.

2.  Please contact the company.

2. While using, half of the lower mold extends out, or the lower mold fails to extend out to the located position or has abnormal sound or works inefficiency.|

One or more of lower mold bearing, cup-jacking rod, cup-jacking rod spring, cup support bracket bearing, jacking sheet track, etc. is blocked.

|

Remove dirt, clean and scrub the lower mold, and add lubricating grease or sewing machine oil.

E04

| 1. Appear during starting- up.| 1.  The film fails to pass through the film photo sensor induction point.

2.  The transmitting lens of the film photo sensor is dirty.

1. The sensitivity of the film photo sensor is too low.

| 1. Correctly guide the film to pass through the film photo sensor induction point.

2. Clean the transmitting lens of the film photo sensor.

3. Rotate the film photo sensor adjustment shaft clockwise by one or more circles.

2. The film is half sealed.
3. The film is always rotated.

E05

| 1.During the film-sealing process, the lower mold is not sent to the located position.|

1.  Internal sensor fails or poor contact of internal sensor plug

2.  Lower mold motor fails

| 1.  Open the rear cover; then, pull out and insert PULL at the adapter plate, and restart the machine after confirmation.

2.  Please contact the company.

2.During the film-sealing process, the upper mold fails to move.

|

1. Upper sensor fails or poor plug contact.

2.  Upper mold motor fails

| 1.  Open the rear cover, then, pull out and insert UP at the adapter plate, and restart the machine after confirmation.

2.  Please contact the company

E06

| 1. Appear during start up|

1.  Lower sensor fails or poor contact of lower sensor plug.

2.  Upper mold motor fails

| 1.  Open the rear cover, then, pull out and insert DOWN at the adapter plate, and restart the machine after confirmation.

2.  Please contact the company.

---|---|---|---
2. While using, the upper mold fails to drop to the designated position.
3. The lower mold touches the lower limit column.

E07

| The warning indicator lamp goes on, and the lower mold extends out along with continuous tick sound| The safety door cannot be set at the located position due to the touch on safety door switch, the safety door micro-switch fails or there is a foreign matter blockage.| 1.  Remove the foreign matter which touches the safety door, or move the safety door back and forth to make it naturally swing to the located position.

2.  Please contact the company.

E19

| All keys have no response.| 1. Main board fails.

2. The temperature of the heater is above 250℃.

|

Please contact the company.

None

|

The film-sealing pattern is uneven on left and right sides.

|

Incorrect film photo sensor position

| Adjust the film photo sensor position, for pattern deviation to the left, please adjust the film photo sensor upwards. For pattern deviation to the right, please adjust the film photo sensor downwards.

None

| After film-sealing operation, the film is melted to the cup mouth.|

The temperature is too high.

| It is suggested to adjust the operating temperature according to the film or properly reduce the set temperature.

None

|

The sealing film is not tight, water or air leakage.

| 1. The film is incompatible with the cup material.| Adopt the film applicable to the cup material.

2. The heater is adhered with syrup or foreign matter.

| Cut off the main power, and scrub the heater with slightly wet cloth after it is completely cooled.
3. The cup-sealing time is too short.| Increase P-3 film-sealing time.
4. The set temperature for cup- sealing is too low.| Increase P-1 film-sealing temperature.
5.The cup may be deformed due to improper storage| Replace the normal cup
6.The paper cups film is too thin to sealing| Replace the normal cup

None

|

Draggy film cutting

| The film cutter is not sharp enough, or the film cutter is adhered with foreign matter.| Continuously execute the cutter soaking program, and then remove the foreign matter.

None

| The film cannot be completely cut off.| Film chip or foreign matter exists between the film cutter and the heater.| Cut off the main power, and remove the foreign matter after it is completely cooled.

Explosive View for Dismounting

Warning: To reduce the risk of electric shock or damage to your equipment:

1. High temperature and high voltage inside, be careful.
2. If exception occurs ( such as the burning odor ), stop the operation and cut off the power supply.
3. The ground wire must be properly connected, otherwise it may be risk of electric shock.
4. When the machine is running, it is forbidden to insert the hand or other parts of the body into the machine, or it may lead to scalding or being hurt by a sharp knife.
5. The vents shall not cover any obstruction, or other problems may be caused by poor heat dissipation.
6. Ensure that the power supply voltage, frequency and current is the same as the rating in the product specification, otherwise it may cause an electric shock or fire.
7. If there is an electrical paralysis ,When touching the housing ,Stop operation and cut off the power supply, otherwise it may be risk of electric shock.
8. Please place the machine on a stable and reliable plane, otherwise it may be risk of dumping and falling.
9. Do not touch the power switch and plug with wet hand, otherwise it may be risk of electric shock.
10. Do not place articles on the machine , otherwise it may be risk of electric shock, fire or personal injury.
11. Unplug the power plug before cleaning.
12. Do not spray water directly on the surface of this product for cleaning.
13. Do not repair, refit or disassemble the machine without authorization, if there is a fault, please hand it over to the technician to detect and repair.

Product Parameter

50Hz450cups/h,60Hz530cups/h

Maximum Cup- sealing Height|

180mm

|

150mm

Dimensions| 253365560mm

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