DEVI 18055510 Repair Kit With Compound For Heating Cables Installation Guide

: June 17, 2024
: DEVI

Table of Contents

Repair kit
Cable Assembly Set for Heating Cables
Data for TRIATAN Mastic:
Directions for Use
Warranty
Documents / Resources

Make it easy make it DEVI
Installation guide
Repair kit with compound for heating cables
Repair kit with compound for heating cables. Installation guide

Repair kit

2 x 3M. STØBEMASSE SCOTCHCAST. 2131-B
CASTING SKIN 97-A-00
4 x Sleve for Casting Skin NKT
6 x Parallel splice non-insulat 0,25-1,65mm²
Wireset 2×0.75 Black 1×0.75 Yel/green

Cable Assembly Set for Heating Cables

This repair set is intended for assembly of two pieces of heating cable, or for assembly of heating cable with cold tail.
The assembly set must not be used where temperatures may exceed 60°C.

Data for TRIATAN Mastic:

Description
TRIATAN is a two-component polyurethane casting resin. A medium viscous mastic which hardens to a hard, fiexible polyurethane.
Application
TRIATAN is used for embedment of cable assemblings, etc. where good electrical insulation and short hardening periods are required.
Cables etc. to be embedded must be clean, dry and without fatty substances. Smooth surfaces should be grinded where particularly good attachment is desired.
Cleaning
Cleaning of tools: Acetone – before hardening. After hardening the mastic must be ground off. Used cloths, etc must be thrown away in seperate containers.
Flash Point . . . . . . . . . . . . . . . . . above 200°C
Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.33
Pot-life . . . . . 5-8 minutes (at 200 g – 23°C)
Temperature Increase . . . . . . . . max. 65°C
Safety Precautions on Storage
To be kept dry and cool, but frost-free.
Instructions
Pull the ends of the bag in one jerk – thus the partition jumps off. Mix the content thoroughly for approx. 3 min, and pour the mastic into the plastic box.
TRIATAN must not be diluted or mixed with other products.
The mastic is dosed from the factory and the mixture ratio between hardener and base must not be changed.
Hardening Times
Surrounding temperature:
5°C. . . . . . . . . . approx. 65 min.
10°C. . . . . . . . . approx. 50 min.
15°C. . . . . . . . . approx. 40 min.
20°C. . . . . . . . . approx. 30 min.
30°C. . . . . . . . . approx. 20 min.

Directions for Use

When the fault on the cable has been located, you must lay bare the heating cable thus the space available allows you to strip the wires and to place the plastic joint box.
The defective part of the cable must be cut away. If the piece is bigger than 60 mm, you must use two cable assembly sets. If you have to use a long piece of heating cable for the repair, you must use one with the same ohmic value per metre to put inbetween the heating cable parts. For short lengths, you can use a piece of installation cable as in-between cable.
The plastic cones in the set are cut off to suit the dimensions of the heating cable, to ensure tightness after filling with the TRIATAN two-component mastic.
Place the plastic box around the cable, and the plastic cones in their recesses. Place the wires in the bottom of the plastic box so that there is a maximum distance between the press assemblies.
See fig. 1 (A or B). The stripping of the cable must be made very carefully. Twist protection screen wires, and twist the return conductor wires, and assemble the conductors with the enclosed press rivits and in-between cables. Please make sure that the heat conductor wire is led all the way through the press rivet thus it can be squeezed together with the wire. See. fig. 2. Check the cable.
Read the safety directions for the TRIATAN mastic. The participation of the TRIATAN mastic bag is removed so that the two components can be melted togetherin the still closed bag.
Squeeze the bag and mix it carefully for approx. three minutes, until it is a homogeneous substance, and pour it into the plastic box.
Application Limitation
Persons with asthma, eczema, pulmonary diseases or skin or bronchial allergy to isocyanate, hyperhidrosis manuum (excessivehand perspiration), and young peopleunder 18 are not allowed to work with this product.
Precautions on Application
The work must be prepared and performed in such a way that skin contact is avoided. If necessary, use disposable overalls and gloves with fabric gloves and if possible a face mask. The working area must be delimited and access for unauthorized personnel must be denied.
No drinking, eating, or smoking are allowed during application. Use respiratory protection if effcient ventilation is not possible. Cleanliness and discipline is important at the working area.
Properties Injurious to Health
(short- and long-term effect)
By normal application, vapours of free isosyanate will not be liberated in harmful concentration, but heating will increase the risk.
Inhalation:
Inhalation of isosyanate has an irritating effect on nose, throat and lungs, and serious respiratory injuries may arise during long-term effect.
Skin:
May irritate skin and cause allergic contact dermatitis.
Eyes:
Splash in the eyes will cause irritation.
Consumption:
Consumption in harmful quantities is hardly possible by normal application, but if it should happen, it may cause vomiting and stomach ache.

First Aid
Eyes:
Rinse immediately with water for at least 5 min. Open the eyes wide. On continuous irritation: consult a doctor.
Skin:
Polluted clothes must be removed immediately and polluted skin must be washed with soapy water. Finish the cleaning with rubbing of rich cream.
Inhalation:
Bring the patient to fresh air. In slight cases with indisposition: the patient must be supervised. If possible consult a doctor.
In serious cases: If necessary provide artificial respiration. If unconscious deposite in lateral position and keep warm. Call a doctor or ambulance immediately.
Consumption:
Do not provoke vomiting. If vomiting occurs hold the head low to prevent stomac contents from entering the lungs.
Drink large quantities of milk or water. Call a doctor or ambulance.
Burns:
Rinse with cold water. On serious burns call an ambulance.
Properties on Heating and Fire
On heating isosyanate vapours will be liberated. The product is inflammable. On burns with deficiency of oxygen, carbon monoxide will be liberated.
Precautions on Fire
Fire must be extinguished with carbon dioxide, powder, foam, halon or water fog. Do NOT use water jets as this will spread the fire.
Precautions on Waste and Removal
Avoid skin contact. Absorb waste with granulate, sand, etc. Waste, remainders, used cloths, etc. must be handled as chemical waste. Empty packaging do not include chemical waste.

Warranty

A 2-year product warranty is valid for:
• accessories: DEVIcrimp repair set.
Should you, against all expectations, experience a problem with your DEVI product, you will find that Danfoss offers DEVIwarranty valid from the date of purchase on the following conditions: During the warranty period Danfoss shall offer a new comparable product or repair the product if the product is found to be faulty by reason of defective design, materials or workmanship. The repair or replacement.
The decision to either repair or replace will be solely at the discretion of Danfoss. Danfoss shall not be liable for any consequential or incidental damages including, but not limited to, damages to property or extra utility expenses. No extension of the warranty period following repairs undertaken is granted.
The warranty shall be valid only if the WARRANTY CERTIFICATE is completed correctly and in accordance with the instructions, the fault is submitted to theinstaller or the seller without undue delay and proof of purchase is provided. Please note that the WARRANTY CERTIFICATE must be filled in, stamped and signed by the authorized installer performing the installation (Installation date must be indicated).
After the installation is performed, store and keep the WARRANTY CERTIFICATE and purchase documents (invoice, receipt or similar) during the whole warranty period.
DEVIwarranty shall not cover any damage caused by incorrect conditions of use, incorrect installation or if installation has been carried out by non- authorized electricians.
All work will be invoiced in full if Danfoss is required to inspect or repair faults that have arisen as a result of any of the above. The DEVIwarranty shall not extend to products which have not been paid in full. Danfoss will, at all times, provide a rapid and effective response to all complaints and inquiries from our customers.
The warranty explicitly excludes all claims exceeding the above conditions.
For full warranty text visit www.devi.com.devi.danfoss.com/en/warranty/

The DEVIwarranty is granted to:
WARRANTY CERTIFICATE…………………..
Address Stamp…………………………………….
Purchase date……………………………………….
Product Art. No……………………………………..
Installation Date & Signature………………………
Connection Date & Signature………………………
Contains: Diphenylmethane, 4.4’-diisocyanat (MDI). Injurious to health.
Harmful by inhalation, in contact with skin and eyes and if swallowed. Irritates eyes, respiratory organs and skin. Inhalation and contact with skin may cause allergy.
In case of material getting into the eyes, rinse immediately and throughly with water and consult a doctor. In case of material on the skin, wash immediately with plenty of liquid soap and water. Use a respiratory protection, if effcient ventilation is not possible. In case of accident or indisposition, immediate medical treatment is necessary; show the label, if possible. Keep out of reach of children.

Danfoss A/S
DEVI – devi.com
+45 7488 2222
EH@danfoss.com

Any information, including, but not limited to information on selection of product, its application or use, product design, weight, dimensions, capacity or any other technical data in product manuals, catalogues descriptions, advertisements, etc. and whether made available in writing, orally, electronically, online or via download, shall be considered informative, and is only binding if and to the extent, explicit reference is made in a quotation or order confirmation. Danfoss cannot accept any responsibility for possible errors in catalogues, brochures, videos and other material. Danfoss reserves the right to alter its products without notice. This also applies to products ordered but not delivered provided that such alterations can be made without changes to form, fit or function if the product.
All trademarks in this material are property of Danfoss A/S or Danfoss group companies. Danfoss and the Danfoss logo are trademarks of Danfoss A/S. All rights reserved.

Danfoss A/S
Nordborgvej 81
6430 Nordborg, Syddanmark
Denmark
140f0079 | AN47063421670901-000101
Produced by Danfoss © 2023.12

Documents / Resources

| DEVI 18055510 Repair Kit With Compound For Heating Cables [pdf] Installation Guide
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