Panasonic EYFR02 Single Tool Assembly Qualifier Instruction Manual

Panasonic EYFR02 Single Tool Assembly Qualifier

Product Usage Instructions

INTRODUCTION

• Thank you for purchasing the Panasonic Assembly Qualifier. The AQ Wireless can monitor battery tools. In its simplest form, the AQ Wireless is configured to monitor a tool while it’s running, determine if the fastening process was successful, and report the status of the fastening.

BEFORE USING THE ASSEMBLY QUALIFIER

Downloading software

• The Assembly Qualifier is configured (relay output time, frequency, etc.) by connecting it to a computer. The Device Programmer application is required in order to do this. If you need to configure the Assembly Qualifier, the software can be downloaded from the following URL: http://denko.panasonic.biz/Ebox/powertool/factory/download/ENG/

Device Programmer system requirements

Read before use : The Device Programmer application is not compatible with Macintosh computers. See below for supported operating systems. All illustrations in this manual are provided for reference purposes only.

• Supported computers: Starter, Home Basic/Home Premium/Business/Ultimate SP1/SP, Home Edition/Professional SP/SP3
• Interface : Serial communications port (COM)
• Other : Mouse or equivalent pointing device
• Required software : .NET framework 3.5 SP1

Installing the software

Before installing the software, quit all other open applications.

1. Double-click Panasonic Device Programmer.zip.
2. Double-click exe file, then follow the instructions on the screen to install the software.
3. Restart the computer once the installation is complete.

Disclaimer: Be sure to read before use.

Limitations : The Device Programmer software is designed to be used to configure EYFR0 (Assembly Qualifier) settings. Caution: The following precautionary information applies to use of this software: Use of the software signifies your acceptance of the following terms of use.

Configuring settings with the software

Using a serial RS-3C port to connect the Assembly Qualifier:

1. Using a RS-3C straight cable, connect the Assembly Qualifier to the serial port on the computer.
2. Turn on the Assembly Qualifier.
3. Launch the Device Programmer application.

Using a USB port to connect the Assembly Qualifier:

1. Using a USB serial conversion adapter and a RS-3C straight cable, connect the Assembly Qualifier to the USB port on the computer.
2. Turn on the Assembly Qualifier.
3. Launch the Device Programmer application.

FAQ

• Q: What is the purpose of the Assembly Qualifier?
  • A : The Assembly Qualifier is used to monitor battery tools and determine the status of the fastening process.
• Q: Where can I download the Device Programmer software?
  • A : The Device Programmer software can be downloaded from the following URL: http://denko.panasonic.biz/Ebox/powertool/factory/download/ENG/
• Q: What are the system requirements for the Device Programmer?
  • A : The Device Programmer is not compatible with Macintosh computers. It requires a computer with a serial communications port (COM), mouse or equivalent pointing device, and .NET framework 3.5 SP1.

IMPORTANT

• This manual contains safety information. Read manual completely before first using this product and save this manual for future use.

FUNCTIONAL DESCRIPTION

Index

INTRODUCTION

Thank you for purchasing the Panasonic Assembly Qualifier. The AQ Wireless can monitor battery tools. In its simplest form, the AQ Wireless is configured to monitor a tool while it’s running, determine if the fastening process was successful, report the status of the fastening.

How to Use This Manual

• Please read this manual completely before starting to use your AQ Wireless. If this unit is mishandled a fatal accident, bodily injury, or damage to the AQ Wireless may occur.
• This manual is intended to be a general guide to the operations of the AQ Wireless. If any additional questions or concerns arise, please contact a Panasonic Electric Works Power Tools representative.
• Please keep this manual for future reference. It contains important safety information that  you must follow to use the AQ Wireless safety.

WARNING!

• Do not disassemble the unit for repair or modifications. There is a high electrical voltage inside the unit that could cause electric shock.
• Do not allow any type of liquid to come into contact with any part of the unit.
• Immediately discontinue use of the unit if smoke, an abnormal odor, or an unusual sound is detected coming from the unit.
• Insert all fittings fully into their mating receptacles. Failure to do so could result in injury.
• Do not fold, bend or apply excessive force to any cable or fitting.

CAUTION!

• This unit accepts an AC input voltage from 90VAC to 264VAC. Trying to operate this unit with a voltage outside that range may cause damage to the unit.
• Reception reliability may vary with site conditions. Be sure to verify proper Assembly Qualifier operation, including data reception, before starting work. Panasonic is not responsible for any damage sustained as a result of reception problems.
• Avoid placing or storing this unit in a location where it may become wet or dust covered.
• Do not place or mount this unit in an unstable area. Dropping this unit may result in personal injury or damage to the unit.
• Before performing any maintenance on the unit, make sure to turn it off and remove the power plugs.
• There are no user serviceable parts inside the main enclosure of the unit.
• Proper operation is not guaranteed in the event that the Assembly Qualifier has been modified in any way.
• Always use this Assembly Qualifier with a Panasonic tool. Proper operation is not guaranteed when used with non-Panasonic tools.   Always turn the Assembly Qualifier’s power off when not in use.
• The socket-outlet shall be installed near the equipment and shall be easily accessible.

BEFORE USING THE ASSEMBLY QUALIFIER

Downloading software

• The Assembly Qualifier is configured (relay output time, frequency, etc.) by connecting it to a computer. The Device Programmer application is required in order to do this. If you need to configure the Assembly Qualifier, the software can be downloaded from the following URL: http://denko.panasonic.biz/Ebox/powertool/factory/download/ENG/

Device Programmer system requirements

Read before use

• You may not be able to use the Device Programmer on some computers, even if they satisfy the system requirements.
• Depending on the computer being used, actual operation and screen content may differ from the information presented in this manual.
• The information in this manual is subject to change without notice.
• Unauthorized copying or other reproduction of this manual, in whole or in part, is prohibited.
• This portion of this manual describing Windows operation uses procedures and screens for Windows XP.

The Device Programmer application is not compatible with Macintosh computers. See below for supported operating systems. All illustrations in this manual are provided for reference purposes only.

Device Programmer system requirements

Supported computers

• Windows® 7 : IBM® PC/AT compatible computer with Intel® Pentium® III 1 GHz or faster CPU (including compatible CPUs)
• Windows Vista®: IBM® PC/AT compatible computer with Intel® Pentium® III 800 MHz or faster CPU (including compatible CPUs)
• Windows® XP : IBM® PC/AT compatible computer with Intel® Pentium® III 500 MHz or faster CPU (including compatible CPUs)

Supported operating systems

Pre-installed Japanese language version

• Microsoft® Windows® 7 (32-bit) : Starter
• Microsoft® Windows® 7 (32-bit/64-bit) : Home Basic/Home Premium/Professional/ Ultimate
• Microsoft® Windows Vista® (32-bit) :Home Basic/Home Premium/Business/ Ultimate SP1/SP2
• Microsoft® Windows® XP (32-bit) :Home Edition/Professional SP2/SP3

Memory

• Windows® 7 : At least 1 GB (32-bit) or 2 GB (64-bit)
• Windows Vista®/Windows® XP : At least 256 MB

Hard disk

Ultra DMA-100 or better

At least 10 MB of space for installing the software

• When recording to disk, space equal to at least twice the size of the data being created is required.
• An error may occur during recording if the compression setting is enabled.Deselect the “Compress contents to save disk space” checkbox in the hard disk’s “Properties.”

Interface

• Serial communications port (COM)

Other

• Mouse or equivalent pointing device

Required software

• NET framework 3.5 SP1
• The software is not guaranteed to operate properly on all computers that satisfy the system requirements.
• The software does not support Windows® 3.1, Windows® 95, Windows® 98, Windows® 98SE, Windows® Me, Windows NT®, or Windows® 2000.
• The software is not guaranteed to operate properly on Windows® XP Media Center Edition, Tablet PC Edition, Windows Vista® Enterprise or Windows® 7 Enterprise.
• The software is not guaranteed to operate properly on 64-bit versions of Windows® XP or Windows Vista®.
• The software is not guaranteed to operate properly in Windows® 7 XP mode.
• The software is not guaranteed to operate properly on upgraded operating systems.
• Multi-boot systems are not supported.
• Multi-monitor systems are not supported.
• Only users with system administrator privileges can install or uninstall the software.
• Log in on an administrator account or standard user account before using the software. The software cannot be used by guest account usernames.
• The software is not guaranteed to operate properly on systems where the language has been changed using the Windows Vista®/Windows® 7 Ultimate multi-languageuser interface (MUI) function.
• Microsoft and Windows are registered trademarks or trademarks of Microsoft Corporation in the United States and other countries.
• IBM and PC/AT are registered trademarks of International Business Machines Corporation.
• Apple, the Apple logo, Macintosh, and MacOS are registered trademarks of Apple Inc.
• Intel, Pentium, and Celeron are registered trademarks or trademarks of Intel Corporation in the United States and other countries.
• Screenshots have been used in accordance with Microsoft Corporation guidelines.
• Other model names, company names, and product names are the trademarks or registered trademarks of their respective companies.

Installing the software

• Before installing the software, quit all other open applications.
  • 1. Double-click “Panasonic Device Programmer.zip.”
  • 2. Double-click “exe file”, then follow the instructions on the screen to install the software.
• Restart the computer once the installation is complete.

Disclaimer

• Be sure to read before use.

Limitations:

• The Device Programmer software is designed to be used to configure EYFR02
• (Assembly Qualifier) settings.

Caution:

• The following precautionary information applies to use of this software:
• Use of the software signifies your acceptance of the following terms of use.

Terms of Use :

• Panasonic makes no guarantee concerning the operation of this software.
• Panasonic is not liable for any direct, indirect, secondary, consequential, or special damage arising from the use or operation of this software, either by extension or effect.
•  It is prohibited to reproduce or distribute this software.

Configuring settings with the software

1.  Connect the Assembly Qualifier to the computer.
   • Use an RS-232C straight cable.
2. Turn on the Assembly Qualifier.
3. Launch the Device Programmer application.
4. Click the “Read Settings” button.
   • The software will load the Assembly Qualifier’s current settings.
5. Configure the settings as desired.
   • Enter values and select settings
     | Function description| Initial setting
     ---|---|---
     (A)| Time during which to invalidate the next reception (so that cycles are not counted twice)| 0 (0 sec)
     (B)| Fastening accept signal relay output time*| 20

(0.2 sec)

(C)| Fastening reject signal relay output time*| 20

(0.2 sec)

(D)

| Sets the beep mode to any of three options.

1 Accept and Reject: Fastening accept and fastening reject

2 Accept only: Fastening accept only

3 Reject only: Fastening reject only

|

Accept and Reject

(E)

| Sets the relay output method to either of two options.

1 Latching: Output continuously.  2 Momentary: Output for duration defined by relay output time.

|

Momentary

(F)| Sets the frequency to any of 12 channels.| 1
(G)| Displays the registered tool ID.| 0000

• Valid only when (E) has been set to 2 (“Momentary”). Setting a long relay output time slows the reception process

File menu

1. Creates a new file.
2. Opens a previously created file.
3. Saves the current settings.
4. Saves the current settings as a new file.
5. Opens recently used files.
6. Exits the Device Programmer application

Product menu

1. Selects the Assembly Qualifier. (This setting does not need to be changed.)
2. Not used

Tools menu

Configures the port used to connect the Assembly

Qualifier to the computer.

1. Selects the port.
2. Sets the baud rate. Initial setting: 9600

About menu

• Allows you to check the software’s version.

Installing the Assembly Qualifier

Installation method

• Mount the Assembly Qualifier securely with screws using the four mounting holes.
• NOTE Before mounting the Assembly Qualifier, test it where you plan to install it to ensure that there are no communications issues.
• CAUTION Verify that the Assembly Qualifier is not affected by other wireless equipment before mounting it.

OPERATION

Registering the tool with the Assembly Qualifier

• Preparing the Assembly Qualifier

1. Connect the power cord to the Assembly Qualifier.
2. Plug the power cord into a wall outlet.
3. Turn on the Assembly Qualifier.
   • All indicators will turn on and off, leaving only the power indicator on.
4. Insert a soft key into the key lock and turn to the left.

Preparing the tool to be registered

1. Operate the tool so that all the panel lights are off (if any panel lights are on).
2. Pull the tool’s trigger.
   • Once the tool has been registered, the Assembly Qualifier’s fastening accept signal will turn on.
3. Turn the Assembly Qualifier’s soft key to the right. The power indicator will turn on and the Assembly Qualifier will enter receive mode, completing the registration process. The power indicator will flash, and the Assembly Qualifier will enter tool registration standby mode.

CAUTION

• The registration procedure should be performed away from other transmitter equipped tools. When registering multiple tools, do so one pair at a time. Failure to do so may cause an unintended tool to be registered with the Assembly Qualifier.

Indicators

Power indicator

| Blue| Power on (receive mode)
Off| Power off
Flashing blue| Tool registration standby mode

Signal strength indicator

| Yellow| Strong signal
Orange| Medium-strength signal
Red| Weak signal
Flashing red| Signal received during double-count prevention time.
Off| No fastening signal is being received.

Setting the beep volume

• Set the beep volume with the volume switch.
• NOTE The beep mode setting is configured while the Assembly Qualifier is connected to a computer.

Using the software

1. Turn on the Assembly Qualifier’s power switch.
   • All indicators will turn on and off, leaving only the power indicator on.
2. Use the registered tool to perform fastening work.

Status of tool’s fastening confirmation indicator| Assembly Qualifier indicators
---|---
Green| Fastening accept indicator
Red| Fastening reject indicator

Finishing work

• Turn off the Assembly Qualifier’s power switch.

I/O connector

5-pin connector schematic and pin out

To connect to the 5-pin connector, you will need :

• A commercially available round connector
• (manufacturer: Amphenol ; model no.: T3360 001)

System wiring

1. Unplug the Assembly Qualifier and turn off the power switch.
2. Connect the Assembly Qualifier to an external device (sequencer, etc.).

Example connection

CAUTION

• Exercise caution not to exceed the rated load as doing so may damage internal circuitry.

SPECIFICATIONS

EYFMA1PR
Dimensions| 254 mm × 119 mm × 73 mm
Weight| 1.15 kg (power cord is not included)

•   Communication range varies with operating environment. The presence of metal walls, people, or  other objects may result in decreased range.

Radio Information:

• Indoor/Urban Range /100 ft./30 m
• Transmit Power v /1 mW (0 dBm)
• Receiver Sensitivity / -92 dBm (1% B20 packet error)
• FCC Part 15.247 / OUR-XBEE
• Industry Canada / 4214A-XBEE

FCC Statement

Contains FCC ID : OUR-XBEE IC: 4214A-XBEE

• The enclosed device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (i.) this device may not cause harmful interferenceand (ii.) this device must accept any interference received, including interference that may cause undesired operation.

Channel Frequencies

• Channel 1 : 2.410 GHz
• Channel 2 : 2.415 GHz
• Channel 3 : 2.420 GHz
• Channel 4 : 2.425 GHz
• Channel 5 : 2.430 GHz
• Channel 6 :2.435 GHz
• Channel 7 :2.440 GHz
• Channel 8 :2.445 GHz
• Channel 9 :2.450 GHz
• Channel 10 : 2.455 GHz
• Channel 11: 2.460 GHz
• Channel 12 :2.465 GHz

PANASONIC CONSUMER ELECTRONICS COMPANY

• One Panasonic Way, Secaucus, New Jersey 07094

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