SEALEY TP6809 AdBlue Lever Action Pump User Manual

: June 16, 2024
: SEALEY

Table of Contents

SEALEY TP6809 AdBlue Lever Action Pump
Product Usage Instructions
FAQ
SAFETY
INTRODUCTION
SPECIFICATION
ASSEMBLY
Product Overview
OPERATION
MAINTENANCE
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SEALEY TP6809 AdBlue Lever Action Pump

SEALEY-TP6809-AdBlue-Lever-Action-Pump-PRODUCT

Specifications

Model no: TP6809
Delivery volume: 500ml approx. per stroke

Product Usage Instructions

1. Safety

WARNING! Ensure health & safety, local authority and general workshop practice regulations are strictly adhered to when using this product.

2. Introduction

This product can discharge approximately 500ml per stroke. It can be used with water, antifreeze, windshield washer fluid, or mild detergents.

3. Assembly

To assemble the product, follow these steps:

Unpack the product and check contents. If there are any damaged or missing parts, contact your local supplier immediately.
Thread dip tube (fig 2-B) into dip tube (fig 2-A).
Thread dip tubes (A + B) (fig 2) into pump (fig 1-1).
Loosen joint nut (fig 1-6) and adjust the length of dip tube (fig 1-C) to fit the height of the drum. Fix by re-tightening the joint nut.
The length of assembled dip tubes should be:
- Dip tube (A + B + C) = 690mm – 980mm
- Dip tubes (B + C) = 350mm – 640mm

Note: Dip tube (C) is located within dip tube (B) and can be extended by loosening joint nut (fig 1-6) and pulling it out to the required length. Re- tighten the joint nut.

To attach dip tube assembly (B + C):
- Unscrew dip tube (B) from dip tube (A), and unscrew dip tube (A) from the pump (fig 1-1) and retain.
- Thread dip tube assembly (B + C) into pump (fig 1-1).
Attach delivery hose (fig 1-4) to pump outlet and secure with spring hose clamp (fig 1-5).

4. Operation

To operate the product, follow these steps:

1. Determine the length of dip tube assembly required and insert the pump assembly (fig 1) into the 2 BSP drum opening. Hand tighten.

Locate the pump in the desired position and fix it with the lock nut (fig 1-3).
Place the delivery hose (fig 1-4) into the receiving tank.
Stroke the handle (fig 1-2) up and down rapidly until liquid starts pouring.

WARNING! DO NOT allow uncontrolled discharge of fluids, thus polluting the environment.

1. Turn the air vent cap (fig 1-7) counterclockwise to prevent siphoning.

Note: Operate the handle smoothly to help prevent damage to the pump.

WARNING! DO NOT use the pump for more than one type of liquid.
WARNING! DO NOT place the pump head upside down, which may cause the liquid to leak out of the delivery hose.

5. Maintenance

Before each use, inspect the overall condition of the pump for broken, cracked, or bent parts that may affect proper operation.

Environment Protection

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories, and packaging should be sorted, taken to a recycling center, and disposed of in a manner that is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

FAQ

Can I use this product with other liquids?
- No, it is recommended to only use this product with water, antifreeze, windshield washer fluid, or mild detergents.
What should I do if there are damaged or missing parts?
- If there are any damaged or missing parts, contact your local supplier immediately for assistance.
How do I prevent siphoning?
- Turn the air vent cap counterclockwise to prevent siphoning.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble-free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

SAFETY

WARNING! Ensure health & safety, local authority and general workshop practice regulations are strictly adhered to when using this equipment.

Familiarise yourself with product application and limitations, as well as the specific potential hazards peculiar to this product.
Maintain pump in good condition. Use an authorised service agent.
Replace or repair damaged parts. Use only genuine parts only. Non-authorised parts will invalidate the warranty.
Pump is specifically constructed with Viton seals for transferring AdBlue (diesel engine fuel additive).
Can also be used with water, antifreeze, windshield washer fluid or mild detergents.
Ensure safety eye protection, protective clothing and gloves are worn when using this product.
Keep the work area clean, uncluttered and ensure there is adequate lighting.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip footwear.
Keep children and unauthorised persons away from the working area.
Dispose of waste liquids in accordance with local authority regulations.
DO NOT use to extract corrosive fluids.
DO NOT dismantle, tamper with or adapt the pump for any other purpose other than for which it is designed.
DO NOT use the pump if it had been dropped or mishandled. Check the pump to ensure there is no damage.
DO NOT use the pump as a handle to move the fluid drum.
Keep the pump clean and store in a safe dry, childproof location.
WARNING! DO NOT allow uncontrolled discharge of fluids thus polluting the environment.

INTRODUCTION

Lever action pump specifically for use with AdBlue®. The dip tube extends from 350mm to 980mm to fit 100L, 205L drums or barrels, or 1000L IBC tank. Specially constructed with Viton® seals for transferring AdBlue®. 1.6m Delivery hose for hands-free applications. Approximately 500ml per stroke discharge. Can also be used with water, antifreeze, windshield washer fluid or mild detergents.

SPECIFICATION

Model no: ………………………………………………………….TP6809
Delivery volume: ………………………..500ml approx. per stroke

ASSEMBLY

Unpack the product and check the contents. Should there be any damaged or missing parts contact your local supplier immediately. Dip tube assembly
Thread the dip tube (fig 2-B) into the dip tube (fig 2-A).
Thread dip tubes (A + B) (fig 2) into the pump (fig 1-1).
Loosen the joint nut (fig 1-6) and adjust the length of the dip tube (fig 1-C) to fit the height of the drum and fix by re-tightening the joint nut. Length of assembled dip tubes
Dip tube (A + B + C) = 690mm – 980mm.
Dip tubes (B + C) = 350mm – 640mm
Note: Dip tube (C) is located within dip tube (B) and is extended by loosening joint nut (fig 1-6) and pulled out to the required length. Re-tighten the joint nut.
To attach dip tube assembly (B + C)
Unscrew dip tube (B) from dip tube (A), and unscrew dip tube (A) from the pump (fig 1-1) and retain.
Thread dip tube assembly (B + C) into the pump (fig 1-1).
Delivery hose attachment
Attach delivery hose (fig 1-4) to pump outlet and secure with spring hose clamp (fig1-5).

Product Overview

SEALEY-TP6809-AdBlue-Lever-Action-Pump-
FIG-2

OPERATION

Determine the length of dip tube assembly required and insert the pump assembly (fig 1) into the 2” BSP drum opening and hand tighten.
Locate the pump in the position required and fix it with the lock nut (fig 1-3).
Place the delivery hose (fig1-4) into the receiving tank.
Stroke the handle (fig1-2) up and down rapidly until the liquid starts pouring.
WARNING! DO NOT allow uncontrolled discharge of fluids thus polluting the environment.
Turn the air vent cap (fig 1-7) counterclockwise to prevent siphoning.
Note: Operate the handle smoothly to help prevent damage to the pump.
WARNING! DO NOT use pump for more than one type of liquid.
WARNING! DO NOT place the pump head upside down, which may cause the liquid to leak out of the delivery hose.

MAINTENANCE

Before each use inspect the overall condition of the pump for broken, cracked or bent parts that may effect the proper operation.

ENVIRONMENT PROTECTION

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty : The guarantee is 12 months from the purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR