Honeywell M03-4001-000 MicroRAE Wireless Personal Four Gas Monitor User Manual

June 16, 2024
Honeywell

M03-4001-000 Micro RAE Wireless
Personal Four Gas Monitor
User Manual

M03-4001-000 Micro RAE Wireless Personal Four Gas Monitor

Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas
Monitor

MicroRAE ™
Wireless Personal Four-Gas Monitor

INTRODUCTION

Product registration
Register your product online by visiting: https://sps.honeywell.com/us/en/support/safety/hgas-product-registration
By registering your product, you can:

  • Receive notification of product upgrades or enhancements
  • Be alerted to Training classes in your area
  • Take advantage of Honeywell special offers and promotions

IMPORTANT! BUMP TEST THE MONITOR BEFORE EACH DAY’S USE
Prior to each day’s use, every gas detection monitor should be bump tested to confirm the response of all sensors and activation of all alarms by exposing the monitor to a concentration of target gas that exceeds the low alarm set point. A  bump test is also recommended if the monitor has been subjected to physical impact, liquid immersion, an Over Limit alarm event, or custody changes, or anytime the monitor’s performance is in doubt.
To ensure greatest accuracy and safety, only bump test and calibrate in a fresh air environment.
The monitor should be calibrated every time it does not pass a bump test, but no less frequently than every six months, depending on use and exposure to gas and contamination, and its operational mode.

  • Calibration intervals and bump test procedures may vary due to national legislation.
  • Honeywell recommends using calibration gas cylinders containing the gas that is appropriate to the sensor you are using, and in the correct concentration.

Product Marking
The MicroRAE (PGM-26XX) is certified according to the IECEx scheme, ATEX and CSA for US and Canada under the intrinsic safety protection method.
The PGM-26XX is marked with the following information:
RAE Systems, a Honeywell Company
1349 Moffett Park Drive
Sunnyvale, CA 94089
USA
Type PGM-26XX
Serial No/barcode: XXXX-XXXX-XX

Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor -
tabel
-20º C < Tamb < +60º C
Um: 6V
Battery pack: M03-3004-000
WARNING

  • Substitution of components may impact intrinsic safety.
  • Read and understand instruction manual before operation or servicing.
  • Substitution of components may impact intrinsic safety.
  • To prevent ignition of a hazardous atmosphere, batteries must only be charged in an area known to be non-hazardous. Um = 6.0V. Use only approved charger.

Only use approved battery pack: M03-3004-000.
Only charge the battery in safe area in the ambient temperature range 0°C ≤ Tamb ≤ 40°C.
UAE Wireless Approval MarkingHoneywell M03 4001 000 MicroRAE Wireless
Personal Four Gas Monitor - Icon30

Safety

Special Conditions for Safe Use

  • This multi-gas monitor must be calibrated if it does not pass a bump test, when a new sensor has been installed, or at least once every 180 days, depending on use and sensor exposure to poisons and contaminants.
  • No precautions against electrostatic discharge are necessary for portable equipment that has an enclosure made of plastic, metal or a combination of the two, except where a significant static-generating mechanism has been  identified. Activities such as placing the item on a belt, operating a keypad or cleaning with a damp cloth, do not present a significant electrostatic risk. However, where a static-generating mechanism is identified, such as repeated  brushing against clothing, then suitable precautions shall be taken, e.g., the use of anti-static footwear.

Note: Users are recommended to refer to ISA -RP12.13, Part II-1987 for general information on installation, operation, and maintenance of combustible gas detection instruments.
WARNING

  • This Manual must be carefully read by all individuals who have or will have the responsibility of using, maintaining, or servicing this product. The product will perform as designed only if it is used, maintained, and serviced in  accordance with the manufacturer’s instructions. The user should understand how to set the correct parameters and interpret the obtained results.
  • Substitution of components may impair safe performance of this product.
  • ONLY THE COMBUSTIBLE GAS DETECTION PORTION OF THIS INSTRUMENT HAS BEEN ASSESSED FOR PERFORMANCE.

CAUTION

  • Only use the Honeywell rechargeable lithium-ion battery pack supplied with the instrument.
  • Charge the instrument Li-ion battery using the specifically supplied Honeywell charger and only outside hazardous areas. The maximum voltage from the charger must not exceed 6.0 VDC.
  • Any data download device connected to this instrument must be approved SELV or Class 2 equipment.
  • Use of non-Honeywell components will void the warranty and can compromise the safe performance of this product.
  • BEFORE EACH DAY’S USAGE, SENSITIVITY OF THE COMBUSTIBLE GAS SENSOR MUST BE TESTED ON A KNOWN CONCENTRATION OF METHANE GAS EQUIVALENT TO 20 TO 50% OF FULL-SCALE  ONCENTRATION. ACCURACY MUST BE WITHIN 0 AND +20% OF ACTUAL. ACCURACY MAY BE CORRECTED BY CALIBRATION PROCEDURE.

This device complies with Part 15 of the FCC Rules / Industry Canada license- exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is  encouraged to try to correct the interference by one or more of the following measures:

  • Reorient or relocate the receiving antenna.
  • Increase the separation between the equipment and receiver.
  • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
  • Consult the dealer or an experienced radio/TV technician for help.
    Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other  users, the antenna type and its gain should be so chosen that the equivalent isotopically radiated power  (e.i.r.p.) is not more than that necessary for successful communication.

Proper Product Disposal At End Of Life
The Waste Electrical and Electronic Equipment (WEEE) directive (2002/96/EC) is intended to promote recycling of electrical and electronic equipment and their components at end of life. This symbol (crossed-out wheeled bin) indicates separate collection of waste electrical and electronic equipment in the EU countries. This product may contain one or more Nickel-metal hydride (NiMH), Lithium-ion, or Alkaline batteries. Specific battery information is given in this user guide. Batteries must be recycled or disposed of properly.
At the end of its life, this product must undergo separate collection and recycling from general or household waste. Please use the return and collection system available in your country for the disposal of this product.
Sensor Specifications, Cross-Sensitivities, And Calibration Information
For information on sensor specifications, cross-sensitivities, and calibration information, refer to Honeywell Technical Note TN-114: Sensor Specifications And Cross-Sensitivities (available for free download from www.sps.honeywell.com). All specifications presented in this Technical Note reflect the performance of standalone sensors. Actual sensor characteristics may differ when the sensor is installed in different instruments. As sensor  performance may change over time, specifications provided are for brand-new sensors.
Make Sure Firmware Is Up To Date
For better operation, make sure your monitor is running the latest firmware. Check www.sps.honeywell.com to download the latest firmware version or connect to the Safety Device Configurator software.
Standard package contents
The MicroRAE is available in various user-specified configurations, each with the accessories shown below.
In addition to the instrument, the following are included:

Item Part Number
Travel charger M03-3005-000
AC adapter 500-0036-102
USB cable 410-0203-000
Quick Reference guide M03-4002-000
Calibration cap for diffusion models M03-3003-000
Warranty card 000-4008-001

GENERAL INFORMATION

The MicroRAE gas monitor combines continuous monitoring capabilities for toxic and combustible gases with Man Down Alarm functionality, BLE (Bluetooth Low Energy), and optional GPS and either Wi-Fi or Mesh Radio wireless connectivity in a compact, portable instrument. It offers a selection of field-replaceable electrochemical and combustible sensors to fit a wide variety of applications. Its wireless capability elevates protection by providing Realtime access to  instrument readings and alarm status from any location for better visibility and faster response.
Key features

  • All-in-one continuous monitoring capabilities for oxygen, toxic and combustible gases, for a total of up to four threats at a time
  • Wireless access to real-time instrument readings and alarm status from any location
  • Local and remote wireless notification of alarm conditions, including Man Down Alarm and location
  • GPS functionality to allow better location
  • Simple maintenance with easily accessible sensors
  • Glance Mode gives quick overview of sensors and wireless configuration

Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor -
features

No. Description No. Description
1 LED 7 LED
2 Gas inlets 8 Charging and communication contacts (on bottom)
3 Light sensor 9 LED
4 Alligator clip (on back) 10 Y/+ key
5 MODE key 11 Display
6 Alarm buzzer 12 LED

User interface
The MicroRAE’s user interface consists of the display, LEDs, an alarm buzzer, and two keys.
Display overview
The LCD display provides visual feedback that includes the sensor types, readings, battery condition, and other functions.Honeywell M03 4001 000
MicroRAE Wireless Personal Four Gas Monitor - overview

No. Description No. Description
1 Man Down alarm on 7 GPS on and signal strength
2 Battery status 8 Mesh radio on and signal strength
3 Sensor type 9 Instrument in alarm
4 Unit of measure 10 Calibration and bump test up to date
5 Reading value 11 BLE on
6 Data log status indicator

Status Indicator Icons
Along the top of most screens are status indicators that tell you whether a function is operating and/or its strength or level.

Icon Function
Mesh and Wi-Fi enabled and power on.
Mesh Radio or Wi-Fi Wireless status: the radio is off (replaced by “R” when

Roaming is on).
| Mesh Radio or Wi-Fi Wireless status: the radio is on (replaced by “R” when Roaming is on). Wireless strength is indicated by 0 to 4 bars. Flashing icon without bars indicates network has not been found.
| Cannot find network (blinking icon)
| Mesh Radio & Wi-Fi signal less than 20%
| Mesh Radio & Wi-Fi signal 21% to 50%
| Mesh Radio & Wi-Fi signal 51% to 70%
| Mesh Radio & Wi-Fi signal 71% to 100%
| Roaming status: “R” blinks when trying to find a network (replaced by antenna when Roaming is off). “R” is solid when network communication established.
| Network joined, signal very low RSSI (0% to 19%)
| Network joined, signal low RSSI (20% to 49%)
| Network joined, signal medium RSSI (50% to 69%)
| Network joined, signal good RSSI (70% to 100%)
Icon| Function
---|---
| No radio icon: The instrument is not equipped with a radio module.
| BLE (Bluetooth Low Energy) is on
| GPS Status: off, no satellites found, 1 to 3 satellites, 4 to 8 satellites, 9 to 12 satellites.
| Datalogging status (shown when datalogging is on, blank when off).
| Battery voltage is greater than 70%
| Battery voltage is 41% to 70%
| Battery voltage is 11% to 40%
| Battery voltage is less than 10% (icon blinks)
| Calibration overdue.
| Bump test overdue.
| Man Down alarm enabled.
| All sensors tested and calibrated tick mark (all sensors have been bump tested and calibrated; no sensor is overdue for a bump test or calibration according to the intervals configured on the instrument.
| Go to next page.
| Instrument is in alarm (flashes)

Keys & Interface
The MicroRAE has two keys:

Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor -
Interface

In addition to their labeled functions, the keys labeled [MODE] and [Y/+] act as “soft keys” that control different parameters and make different selections within the instrument’s menus. From menu to menu, each key controls a different parameter or makes a different selection.
In addition to the functions described above, either key can be used to manually activate display backlighting. Press a key when the backlighting is off to turn it on.
Screen display for various numbers of active sensors
The MicroRAE can accommodate from one to four sensors. When one or more sensors is either not installed or turned off, the display only shows the installed, active sensors:Honeywell M03 4001 000 MicroRAE Wireless Personal
Four Gas Monitor - Screen

Menus
The reading menus are easy to step through by pressing the [MODE] and [Y/+] key.

Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor -
Menus

* If the MicroRAE is Wi-Fi equipped: Wi-Fi-equipped instruments can receive up to five messages. If a message has been received by the MicroRAE, the number of messages is displayed (1 MSG, etc.). The display shows the message  sequentially, cycling through the message each half-second. The Message number, “page” of the message (it automatically breaks a message across screens), and received time and date are shown. Up to five messages can be received by  the MicroRAE. Pressing [MODE] steps through the messages. When “Exit” is shown, press [Y/+] to return to the Main Display.
Note: In most cases, if no buttons are pressed at any of the menu steps for 60 seconds, the instrument reverts to the main display.
Glance Mode
If you want to check your instrument’s configuration and it is turned off, you do not have to turn it on. Press and hold [Y/+] until the screen illuminates and shows the configuration. This tells you the installed sensors:

Press [Y/+] to advance through screens that tell you if the radio is on, BLE is on, GPS is on, WiFi is on, etc. These change, depending on the instrument’s configuration.
To exit, press [MODE], and the display shuts off.
Note: If you do not press a button for 60 seconds, it turns off automatically.
Panic alarm
Press and hold [Y/+] at any time to trigger the Panic Alarm. The display shows “PANIC ALARM” and sends a message to Safety Suite software. (Note: Use Safety Suite software to define information and its prioritization for viewing.)
In addition, the instrument alarms (audible, visible, and vibration) four times per second. The instrument also sends an emergency message to the Safety Suite software.

Press [Y/+] to clear the alarm. The alarm stops and the display returns to the main reading screen.
Confidence LED
You can use Safety Suite Device Configurator (SSDC) to program the MicroRAE to continually provide an LED blink every 3 seconds so that you can tell without looking closely that the instrument is working.
Mesh wireless control and submenus
When you step through the main menu, as shown in the Menus diagram, there are four screens for wireless communication, containing information on wireless settings and status. If Roaming is not turned on, then you must set a PAN ID in order to communicate with a Mesh Network.
Note: These are only present if the MicroRAE is equipped with a Mesh Network wireless module.

BATTERY CHARGING

Always fully charge the battery before using the MicroRAE. Its Li-ion battery is charged by placing the MicroRAE in its Travel Charger (P/N: M03-3005-000) or Charging Cradle. Contacts on the bottom of the instrument meet the Travel Charger’s or Charging Cradle’s contact pins, transferring power.
Note: Before attaching the MicroRAE to a charger, visually inspect the contacts to make sure they are clean. If they are not, wipe them with a soft, dry cloth. Do not use solvents or cleaners.
WARNING
To reduce the risk of ignition of hazardous atmospheres, recharge, remove or replace the battery only in an area known to be non-hazardous!Honeywell
M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor -
CHARGING

Align the Travel Charger with the middle of the MicroRAE, squeeze the latches on both sides of the Travel charger, and press it until it is firmly attached to the MicroRAE. Then release the latches. Make sure you press the latches close to  the instrument instead of at their ends, or they could be broken and/or charging may not occur.
Next, put the plug from the power supply (P/N: 500-0036-102) into the jack on the side of the Travel Charger.

Plug the other end of the charger into a power source (AC outlet or mobile power port in a vehicle, depending on the model). When power is applied and the Micro Rae’s battery is charging, the LED glows red. The LED glows green when  the battery is fully charged.
Note: For mobile charging, only use Automotive Charging Adapter (P/N 003-3004-000) from Honeywell.
To remove the MicroRAE from the Travel Charger, squeeze the latches on the sides of the Travel Charger and pull it away from the instrument. Always press near the top of the latches, not the ends. Pressing at the ends could lead to broken latches and/or cause the instrument to not be charged.

Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor -
CHARGING2

Charger station (Multi-Charger)
A Multi Charger (P/N: M03-0300-000) is available for charging up to five MicroRAE instruments at one time.
Note: It uses a different AC adapter (P/N: 500-0156-000) than the travel charger.Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor -
Charger

Insert the plug from the power supply into the jack on the side of the Multi Charger: Plug the other end of the charger into a power source.

Charging with the Multi Charger
Press the MicroRAE into any of the Multi Charger’s cradles. It should be held firmly in place. If the power is connected to the Multi Charger, the LED indicator on the cradle should glow. When power is applied and the Micro Rae’s battery  is charging, the LED glows red. The LED glows green when the battery is fully charged. Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas
Monitor - Multi Charger

Remove the instrument from the cradle by tilting the release on the rear of the charging cradle away from the instrument and lifting the MicroRAE.![Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor

  • Multi Charger1](https://manuals.plus/wp- content/uploads/2024/01/Honeywell-M03-4001-000-MicroRAE-Wireless-Personal- Four-Gas-Monitor-Multi-Charger1.png)

Battery states
The battery icon on the display shows how much charge is in the battery and alerts you to any charging problems.Honeywell M03 4001 000 MicroRAE Wireless
Personal Four Gas Monitor - states

When the battery’s charge falls below a preset voltage, the instrument warns you by beeping once and flashing once every minute. The instrument automatically powers down within 10 minutes, after which you will have to recharge the  battery.
A “low” battery should be recharged as soon as possible. For improved battery life, avoid allowing a battery to discharge below 10% capacity.

EXTERNAL FILTER

The External Filter (M03-3009-000) is designed to prevent debris from entering the MicroRAE in dirty or dusty environments. Align the filter over the sensor openings and tighten the Philips screw to secure it in place. Replace the filter when it appears dirty.

Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor -
FILTER

OPERATION

Turning the MicroRAE on and off
Turning the MicroRAE on
With the instrument turned off, press and hold the [MODE] key until the audible alarm stops, and then release.
When starting up, the MicroRAE turns the backlight on and off, beeps once, blinks once, and vibrates once. A RAE Systems logo should appear first. During a normal startup, this is followed by a progression of screens that tell you the Micro Rae’s current settings.
Then the Micro Rae’s main reading screen appears. It takes 45 seconds for some sensors to show a reading, so if any have not warmed up by the time the main screen is shown, you will see “- -” instead of a numerical value until the sensor  provides data (if you turn a sensor off and on again, it also shows “- -” for up to 45 seconds). Then it displays instantaneous readings similar to the following screen (depending on the sensors installed) and is ready for use.
Note: If the battery is completely empty, the MicroRAE shuts off. You should charge the before turning it on again.
CAUTION
If a major error that prevents the MicroRAE from functioning is found during startup, the message “Contact Service” is shown on the display. The instrument should be shut off and serviced.
Turning the MicroRAE off
Press and hold [MODE]. A 5-second countdown to shutoff begins. You must hold your finger on the key for the entire shutoff process until the MicroRAE is powered off.
CAUTION
The alarm is very loud. During startup, you can mute most of the sound by holding a finger over the alarm port. Do not put tape over the alarm port to permanently mute it.
Modes of operation
The MicroRAE has two user modes, selectable through Safety Suite Device Configurator (SSDC).
Basic user mode
In Basic User Mode, some restrictions are applied, including password protection that guards against entering Programming Mode by unauthorized personnel.
Advanced user mode
In Advanced User Mode, there are no access restrictions (you do not need a password), and the MicroRAE provides the indications and data you need most for typical monitoring applications.
Glance mode operation
Glance Mode allows you to get vital information without turning the MicroRAE on. You can check information such as the instrument’s model number, installed sensor types, etc., which may help when taking inventory of instruments  and their sensors or when working with service or support personnel. Glance Mode can be enabled/disabled via Safety Suite Device Configurator (SSDC).
Enter Glance mode
Note: The instrument must be configured so that Glance Mode is turned on (the default mode is “On”). This can be done in Safety Suite Device Configurator (SSDC).
With the MicroRAE turned off, press and hold [Y/+] to enter Glance Mode. The feature is latched, meaning that it runs even after you release the [Y/+] key. If you see the message “GLANCE DISABLED,” you must configure the  instrument to use Glance Mode.
If Glance Mode is enabled, the first screen is displayed. After releasing [Y/+], other screens release, other screens can be displayed by pressing the [Y/+] Key. In Safety Suite Device Configurator (SSDC), Glance Mode can be enabled or  disabled by selecting “Enabled” or “Disabled” in the drop-down Glance Setting Menu within Settings. Honeywell M03 4001 000 MicroRAE
Wireless Personal Four Gas Monitor - Enter Glance

Screens
Every screen displayed in sequence as configuration. Press [Y/+] to advance to the next screen.
Press [MODE] to exit Glance Mode and turn the instrument off. The screens are shown in sequence.
Exit Glance Mode
MicroRAE exits Glance Mode and turns off when you press the [MODE] key. In addition, if you do not press either key in 60 seconds, the MicroRAE automatically exits Glance Mode.
Calibration status
If any sensor requires calibration, then “Calibration Overdue” icon is shown by the sensor name in the display:

Calibration is required if:

  • The sensor module has been replaced with one whose calibration is overdue.
  • The defined period of time between calibrations has been exceeded, according to the policy set for the instrument.
  • If you have changed the calibration gas type without recalibrating the instrument.
  • The sensor has failed a previous calibration.

Bump status
If any sensor requires a bump test, then “Bump Overdue” icon is shown by the sensor name in the display:

A bump test is required if the defined period of time between bump tests has been exceeded.
This interval is set by an administrator using Safety Suite Device Configurator (SSDC).

PROGRAMMING

The menu in Programming Mode is to adjust many of the Micro Rae’s settings, calibrate sensors, and initiate communication with a computer. It has the following submenus:

  • Calibration
  • Sensor On/Off
  • Clear Data log
  • Monitor Setup
  • Set Radio (Wireless)

Note: Some settings are only visible and can only be changed in Safety Suite Device Configurator (SSDC). This requires connecting the instrument to a computer running Safety Suite Device Configurator (SSDC) and having administrative privileges. For a list of which parameters can be set in Programming Mode on the MicroRAE, in Safety Suite Device Configurator (SSDC), or both, See “Editing features” on page 78 for more information.
Note: Programming can only be exited by following the menu to the “Exit” option
CAUTION
Only program the instrument in a safe atmosphere. The instrument does not detect gas while in programming mode.

Enter programming in Basic Mode

  1. To enter Programming Mode, press and hold [MODE] and [Y/+] until you see the Password screen.
  2. Input the 4-digit password:
    • Increase the number from 0 through 9 by pressing [Y/+].
    • Step from digit to digit using [MODE].
    • After inputting the password’s four digits, advance to “?”
    • Press [Y/+] to register the password and enter Programming Mode. If you receive the message “PASS ERR RETRY?” press [Y/+] to re-enter the password. Otherwise, press [MODE] to return to the main screen.

If you make a mistake, you can cycle through the digits by pressing [MODE] and then using [Y/+] to change the number in each position.
Note: The default password is 0000.
Note: The password screen only appears when you enter the Programming Mode the first time after turning the instrument on in Basic Mode. If you have input the correct password, you do not have to input it again to enter Programming Mode until you turn the instrument off and on again.
Once you enter Programming Mode, the Calibration screen is shown. Press [MODE] to step through the programming screens.Honeywell M03 4001 000 MicroRAE
Wireless Personal Four Gas Monitor - Programming

Enter programming in Advanced Mode
To enter Programming Mode, press and hold [MODE] and [Y/+] until you see the Calibration screen. No password is necessary in Advanced Mode.
Note: Some parameters can only be viewed or changed in Safety Suite Device Configurator (SSDC).
Menus and submenus
In Programming Mode, menus and submenus are organized as shown here:

Calibration| Sensor on/off| Clear datalog| Monitor setup| Set radio
---|---|---|---|---
Single Bump| Sensor 1 On/Off| | GPS On/Off*| BLE On/Off
Single Zero| Sensor 2 On/Off| | Set Site ID| Wi-Fi On/Off
Single Span| Sensor 3 On/Off| | Set User ID| Sent History

Multi Bump| Sensor 4 On/Off| | | Mesh Roaming Enable
Fresh Air Cal| | | | Radio On/Off

Multi Span| | | | Set PAN ID
Exit| | | | Set Channel

| | | | Join Network
| | | | Factory Reset

| | | | Exit

  • GPS-equipped version only.
    ** Wi-Fi-equipped version only.
    * Mesh Wirelessly equipped version only.
    **
    Only available if Roaming is turned off.
    Calibration
    Use this menu to perform zero or span calibration for one or more sensors, and change the gas concentration value assumed to be used in span calibration, as well as zero calibration and calibration reference gas. See “Calibration and testing” on page 56 for more information. and for guidance on setting up the instrument for calibration.
    Single Bump
    You can perform a separate bump test on each individual sensor.
    The active sensors’ names are shown in a list. Press [MODE] to highlight the sensor you want to bump test, and then press [Y/+] to select it.
    When the Apply Gas screen is shown, connect the calibration gas to the instrument, and start the bump test by pressing [Y/+]. If you do not want to perform a single bump test, press [MODE] to quit.
    Note: You can abort a bump test by pressing [MODE] once testing has started.
    When the Multi Bump test is done, a screen is shown, with the sensor names and either “Pass” or “Fail” shown next to them.
    Single Zero
    This allows you to perform zero (fresh air) calibration on individual sensors. For most applications, the instrument should be zero calibrated in clean ambient air with 20.9% oxygen (02). For more precise low 02 percentage accuracy, and  after a new 02 sensor is put into the instrument, zeroing should be performed with nitrogen (N2). A zero calibration should precede a span calibration.
    The active sensors’ names are shown in a list. Press [MODE] to highlight the sensor you want to zero calibrate, and then press [Y/+] to select it.
    When the Zero Calibration screen is shown with the sensor name and its measurement unit, start the zero calibration by pressing [Y/+]. If you do not want to perform a calibration, press [MODE] to quit.
    Note: You can abort a zero calibration by pressing [MODE] once testing has started.
    When the zero calibration is done, the Calibration Results screen is shown with either “Pass” or “Fail” shown.
    Single Span
    Instead of performing a span calibration on more than one sensor simultaneously, you can select a single sensor and perform a span calibration.
    The active sensors’ names are shown in a list. Press [MODE] to highlight the sensor you want to span calibrate, and then press [Y/+] to select it.
    When the Apply Gas screen is shown with the sensor name and its measurement unit, connect a cylinder of span gas, start its flow, and then start the span calibration by pressing [Y/+]. If you do not want to perform a span calibration,  press [MODE] to quit.
    Note: You can abort a span calibration by pressing [MODE] once testing has started.
    When the span calibration is done, the Calibration Results screen is shown with either “Pass” or “Fail” shown.
    Multi Bump
    Depending on the configuration of your MicroRAE and the span gas you have, you can perform a bump test simultaneously on multiple sensors.
    The selected sensors and their values are shown on the screen. With calibration gas connected to the instrument, start a multiple bump test by pressing [Y/+]. If you do not want to perform a multiple bump test, press [MODE].
    Note: You can abort a multiple bump test by pressing [MODE] once testing has started.
    When the Multi Bump test is done, a screen is shown, with the sensor names and either “Pass” or “Fail” shown next to them.
    Fresh air calibration
    You can perform a fresh air calibration simultaneously on multiple sensors. This procedure determines the zero point of the sensor calibration curve for all the sensors that require a zero calibration. The instrument should be zero calibrated in clean ambient air with 20.9% oxygen. A fresh air calibration should precede a span calibration.
    The selected sensors are shown on the screen. Start a multiple zero test by pressing [Y/+]. If you do not want to perform a test, press [MODE].
    Note: You can abort a Fresh Air test by pressing [MODE] once testing has started.
    When the Fresh Air test is done, a screen labeled Calibration Results is shown, with the sensor names and either “Pass” or “Fail” shown next to them.

Multi Span
Depending on the configuration of your MicroRAE and the span gas you have, you can perform a span calibration simultaneously on multiple sensors.
The selected sensors and their values are shown on the screen. With calibration gas connected to the instrument and turned on, start a multiple span calibration by pressing [Y/+]. If you do not want to perform a multiple span calibration,  press [MODE].
Note: You can abort a multiple span calibration by pressing [MODE] once testing has started. When the Multi Span calibration is done, a screen labeled Calibration Results is shown, with the sensor names and either “Pass” or “Fail”  shown next to them.
Exit
Exit to “Sensor On/Off”: Press [Y/+].
Return to the top item in the Calibration menu, “Single Bump”. Press [MODE].
Sensor on/off
You can turn sensors on or off via this set of submenus. The word “ON” or “OFF” below each sensor’s name tells you its status.

  1. Press [MODE] to advance through the sensors.
  2. Press [Y/+] to turn a selected sensor on or off.
  3. Press [MODE] until “?” is selected.
  4. Press [Y/+] to save your selection and exit to “Clear Data log”. Otherwise, to return to the first sensor, press [MODE].

Clear datalog
The instrument displays a floppy disk icon to indicate that a datalog is being recorded. The instrument stores the measured gas concentration for each sensor, date and time for each measurement, Site ID, User ID, and other parameters.  All data are retained (even after the unit is turned off) in non- volatile memory so that they can be downloaded at a later time to a PC. Clearing the datalog erases all data stored in the datalog.
IMPORTANT!
Once the datalog is cleared, the data cannot be recovered.
Note: The datalog is password protected. You must enter the correct password in order to clear the datalog.

  1. Enter the password (the default value is 0000).
  2. Press [Y/+].

The message “Log Cleared!” appears briefly on the screen before advancing to “Monitor Setup.”
Monitor setup
The Monitor Setup menu provides access to settings for GPS, Site ID, and User ID.
GPS on/off
If your MicroRAE is equipped with GPS, you can turn it on or off:

  1. Press [Y/+] to enter “GPS On/Off”.
  2. Press [Y/+] to turn GPS on or off.
  3. Press [MODE] to save your choice and advance to “Set Site ID”.

Set user ID
If your MicroRAE is to be used by a specific user, it can have a uniquely named User ID (a name or numbers or combination) to help identify it in Safety Suite Device Configurator (SSDC) software. The User ID must be eight alphanumeric characters.

  1. Press [MODE] to advance through the characters from left to right.
  2. Press [Y/+] to advance through the letters and numbers (1, 2, 3, A, B, C, etc.).
  3. Press [MODE] to register your choice and advance to the next character.
  4. When you are satisfied with the Site ID, press [MODE] until “?” is selected.
  5. Press [Y/+]. The Site ID is saved, and you see the confirmation message “User ID Saved.” It automatically advances to “Exit.”
  6. Press [Y/+] to exit to “Set Radio.” To return to the Set Site ID, press [MODE].

Set site ID
If your MicroRAE is to be used at a specific site, it can have a uniquely named Site ID (a name or numbers or combination) to help identify it in Safety Suite Device Configurator (SSDC)  software. The Site ID must be eight characters in  length, with the first four characters alphanumeric (letters and numerals) and the last four must be numerals.

  1. Press [MODE] to advance through the characters from left to right.
  2. Press [Y/+] to advance through the letters and numbers.
  3. Press [MODE] to register your choice and advance to the next character.
  4. When you are satisfied with the Site ID, press [MODE] until “?” is selected.
  5. Press [Y/+]. The Site ID is saved, and you see the confirmation message “Site ID Saved.” It automatically advances to “Set User ID.”

Set radio
Depending on which (if any) radio type is installed in the MicroRAE, there are various settings that can be changed.
Note: BLE (Bluetooth Low Energy) is included in all MicroRAEs.
BLE on/off
You can turn BLE in all configurations of MicroRAE, or turn Wi-Fi or Mesh Roaming (depending on how your instrument is configured) on or off via this set of submenus.

  1. From “Set Radio,” press [Y/+] to advance to BLE On/Off.
  2. Press [Y/+] to turn BLE on or off, or press [MODE] to advance to the next “Set Radio” screen without changing the BLE on/off status.

Wi-Fi on/off
If your MicroRAE is equipped with Wi-Fi wireless, you can turn it on or off:
Press [Y/+] to toggle Wi-Fi on or off, or press [MODE] to advance to any other radio type’s on/off screen without changing the Wi-Fi on/off status.
Sent history
If your MicroRAE is equipped with Wi-Fi wireless, you can view messages that have been sent from the MicroRAE (messages must be created in Safety Suite Device Configurator (SSDC) and loaded into the MicroRAE):
Press [Y/+] to view sent messages. If none have been sent, then “No Msg” is shown.
Roaming on/off
The Roaming function provides continuous wireless connectivity between zones, enabling users of wireless monitors to travel from one zone/work area to another without losing communication between their monitor and Safety Suite Device Configurator (SSDC). You can turn Roaming on and off in Safety Suite Device Configurator (SSDC).

  1. Press [MODE] to toggle Roaming “On” or “Off.”
  2. Press [MODE] to scroll to “Exit.”
  3. Press [Y/+] to exit.

Radio on/off
This is only available if your MicroRAE is configured with Wi-Fi or Mesh Radio.
Press [Y/+] to turn the radio on or off, or press [MODE] to advance to the next screen without changing the radio’s on/off status.
Set PAN  ID
This is only available if your MicroRAE is configured with Mesh Radio.

  1. Press [MODE] to advance through the numbers from left to right.
  2. Press [Y/+] to advance through the numbers (1, 2, 3, etc.).
  3. Press [MODE] to register your choice and advance to the next number.
  4. When you are satisfied with the PAN ID, press [MODE] until “?” is selected.
  5. Press [Y/+]. The PAN ID is saved, and you see the confirmation message “Apply Settings”. It automatically advances to “Apply Success”. After 1 second, it automatically advances to “Set Channel.”

Set channel
This is only available if your MicroRAE is configured with Mesh Radio.
The MicroRAE and any other devices that you want to connect wirelessly must be operating on the same channel.
Note: For radio modems operating at 868MHz, only channel 0 is available. For other frequencies, channels 1 through 10 are allowed.

  1. Press [MODE] to advance through the numbers from left to right.
  2. Press [Y/+] to advance through the numbers (1, 2, 3, etc.).
  3. Press [MODE] to register your choice and advance to the next number.
  4. When you are satisfied with the channel number, press [MODE] until “?” is selected.
  5. Press [Y/+]. The Site ID is saved, and you see the confirmation message “Apply Settings” followed by “Apply Success”. It automatically advances to “Join Network”.

Join network
This is only available if your MicroRAE is configured with Wi-Fi or Mesh Radio.
You can tell the MicroRAE to automatically join a network. The PAN ID and Channel are shown for reference (if either is incorrect, you can change it, as described above). Press [Y/+] to join or  [MODE] to advance to “Interval” without making a change.
Note: If Roaming is turned on, instead of a PAN ID number, you see “- – -”.
Press [Y/+] to join a network.
The PAN ID and channel are shown. To join, press [Y/+]. To exit to the “Factory Reset,” press [MODE].
While it is searching for a network to join, the display shows this message:

If it is unsuccessful, the display shows this message: Check your other settings, as well as those of the network you are trying to join.
You can press [Y/+] to retry or [MODE] to exit without joining a network.
Factory reset
Restore all the wireless settings to their original factory defaults.
CAUTION
Once you reset the wireless settings, you cannot retrieve any of the settings deleted by performing this reset.
Press [Y/+] to initiate a factory reset. You see this screen:
Reset Radio?

  • Press [Y/+] to reset the wireless settings. You see the message “Pls Wait” while it resets to factory settings. When it is done it shows the PAN ID and Channel.
  • Press [MODE] to exit.
    Exit
    Exit to the main reading screen: Press [Y/+].
    Return to the top of the “Set Radio” menu: Press [MODE].

Parameters accessed through Safety Suite Device Configurator
Some parameters can be accessed through the menus in the MicroRAE, but some can only be viewed and set in Safety Suite Device Configurator (SSDC).
Alarm mode
You can program the MicroRAE so that there are two ways to shut off an alarm:

Auto Reset| When the alarm condition is no longer present, the alarm stops and resets itself.
---|---
Latch| The latched setting only controls alarms for High Alarm, Low Alarm, STEL Alarm, and TWA alarm. When an alarm is in “latched” mode, the alarm signal remains on even when the alarm condition is no longer present Press [Y/+] to acknowledge and reset alarm signals.

Alarm settings
You can enable/disable any combination of light (LEDs), buzzer, and vibration alarms.
Settings:

  • All Enabled
  • Lights Only
  • Vibration Only
  • Buzzer Only
  • Buzzer & Light
  • Buzzer & Vibration
  • Vibration & Light
  • All Disabled

Clock information
Set the date and time manually or check the checkbox to synchronize with your PC.
Date
Month (MM) and Day (DD) have two digits each, while the year (YYYY) uses four digits.
Time
The time must be set using the 24-hour format, following hours, minutes, and seconds (HH:MM:SS).
Last run time (min)
This read-only parameter tells how long the MicroRAE ran during its last session.
LCD Contrast (%)
The display’s contrast can be increased or decreased from its default setting. You may not need to ever change the default setting, but sometimes you can optimize the display to suit extreme temperature and ambient brightness/darkness  conditions. Its midpoint is 50%.

Startup mode
You can choose Normal or Fast startup. Normal startup shows more information during the startup process, but Fast shows fewer and therefore gets from power-on to reading more quickly.
Note: Fast-starting the sensors may not give them enough time to warm-up.
Password Access
View or change the password. The default value is “0000.” It must have four digits.
Zero at start
If your MicroRAE has been configured to perform a zero (fresh air) calibration upon startup, called Zero At Start, then the startup routine is interrupted so that you can perform a fresh air calibration. Choices are On or Off.
Average type
Get or set the instrument’s averaging type. These include Moving Average, TWA Average, and No Average Operation.
Back light
The display’s backlight can be set to illuminate either automatically, based on ambient light conditions, or manually, or it can be shut off. In addition, you can view or change the Back Light Trigger Value.
Messaging
Get or set pre-configured messages (maximum length is 20 characters, including spaces or symbols).
Datalog options
Data Selection. Get or set the MicroRAEs data type. Options include Minimum, Average, Maximum, and Real Time.
Log Mode. Get or set the instrument’s log mode. Options include Datalog Start Type and
Memory Full Action
Log Interval. Get or set the log interval (in seconds).
Gas information
Gas Library Information. The current gas library’s information is shown, including its version, date, time, and total number of gases included in it. These are tailored to the sensors for best accuracy.
Custom Gas List. Get and set custom gases in the instrument’s library. You can provide a name, formula, gas number, and parameters such as molecular weight, Correction Factor (CF), alarms and Span value.
Sensor information
Sensor Summary. View installed and enabled sensors, and set whether a sensor is enabled or disabled.
Sensor data is included for each sensor below Sensor Summary. Everything you need to know about a sensor is shown, plus you can set Bump Test and Calibration Intervals, Span and applicable Alarms, plus Calibration Gas and Measurement Gas.
Sensor Alarm. Get or set the sensor alarm parameters. For each sensor, you can set High Alarm, Low Alarm STEL Alarm (if applicable), and TWA Alarm (if applicable).
Sensor Span. Get or set the sensor span gas concentrations.
Sensor Bump Test. Get or set the sensor bump test parameters. This includes setting the interval (number of days) for bump testing.
Multi-Calibration. You can select which sensors you want included when you perform a Multi Calibration. Use the check boxes to make your selections.
Sensors to Log. You can select which sensors you want included in your datalog. Use the check boxes to make your selections.
Sensor Maintenance. After a new sensor is installed, list its name and serial number.
Setting Wi-Fi parameters
The MicroRAEs Wi-Fi parameters for communication cannot be set directly in the instrument.
They must be set in Safety Suite Device Configurator (SSDC).
Setting Wi-Fi parameters in Safety Suite Device Configurator
Note: Before setting parameters, make sure the AC adapter is connected and that a USB cable is connected between the Travel Charger and a computer running Safety Suite Device Configurator (SSDC). (Alternatively, you can use an  Auto RAE II Cradle connected to a PC running Safety Suite Device Configurator (SSDC).)

  1. Turn on the MicroRAE. Allow the system to start up and go through its startup routine.

  2. Press [MODE] until “COMM Mode?” is displayed.

  3. Press [Y/+]. The screen now displays: “Ready To PC”.

  4.  Start Safety Suite Device Configurator (SSDC).

  5. Login using the default Username (administrator) and Password (Default123)

  6. Click on the serial number of the deviceHoneywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor - serial number

  7. Go to Settings and scroll down to Wi-Fi settings were you will find Wi-Fi parametersHoneywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor - serial number1

You can now change settings for the MicroRAE
Wi-Fi Power
Select either “On” or “Off” to set the default power setting for your Wi-Fi- equipped instrument.

Note: Wi-Fi Power can also be turned on or off in the MicroRAE in the Wireless menu’s “Wi-Fi.”
MAC address
This tells you the MAC Address of the radio module in the MicroRAE. Every instrument has a unique MAC Address.
Note: The MAC Address cannot be changed.
Address
Select “Use Static IP Address” if you have a static IP or “Use DHCP” if your system allows dynamic hosting configuration. Check with your system administrator to determine which is appropriate for your network.
If you use a static IP address, you must provide the Static IP address, Gateway, and Subnet Mask. If you are using DHCP, you do not have to provide these, because they will be filled in automatically.
Mode
Select “Normal Mode” for MicroRAE, and leave the Update Rate at “30.”
Scan channel list
Use the default value, or if your system operates on a specific channel, use the pull-down menu and click individual channels on or off.
Security mode
Different types of wireless security guard your network against possible instances of unauthorized access. Using security, you can:

  • Ensure that no one can easily connect to your wireless network without permission
  • Personalize access regarding who can configure your wireless settings
  • Protect all data that is transmitted through the wireless network

Check with your system administrator for the wireless security mode you should use.
Use the drop-down menu to select the type of security:Honeywell M03 4001 000
MicroRAE Wireless Personal Four Gas Monitor - Security
mode

Then set your Security Key
WARNING
Using a network with security disabled is not recommended.
Security key
Depending on the type of security you choose, your key will have to be a different number of characters.
IMPORTANT!
Configure strong authentication and encryption in your network. WPA2 Personal (also known as WPA2-PSK) with AES encryption is highly recommended.
Here are characteristics of the different types, their relative security strength, and the number of characters needed in the key:

Security type Security rank Number of characters
WEP (Wired Equivalent Protocol) Basic 40/64-bit (10 characters)

128-bit (26 characters)
WPA Personal
Wi-Fi Protected Access Personal| Strong| 8 to 63 characters
WPA2 Personal
Wi-Fi Protected Access 2 Personal| Strongest| 8 to 63 characters
WPA2/WPA Mixed Mode| WPA2: Strongest WPA: Strong| 8 to 63 characters

Strong password tips

  • Use a unique password. Do not reuse passwords used in other systems or for other purposes. Avoid using examples found on the Internet, in literature etc.
  • Use a long sequence of random characters (at least eight characters).
  • Use a mix of different types of characters, such as uppercase and lowercase letters, numbers, punctuation marks, etc.
  • To make the password easier to remember, begin with a sentence, verse, book title, line from a song etc. Omit or change certain letters. For example, use only the first few letters from each word, replace some letters with numbers or punctuation marks (for example replace all letters “a” with dots “.”), etc.
  • Avoid using easily guessable phrases, like names, words found in dictionaries, years, birthdays, phone numbers, etc.
  • Avoid using the most popular passwords, such as “123456”, “qwerty”, “password” etc. Also avoid using them even in modified formats, such as “Qwerty” or “Pa55vv0rD”.
  • Protect the password while archived. Use trusted and properly configured password vaults for this purpose.

SSID
The SSID (Service Set Identifier) is a case-sensitive unique identifier attached to the header of packets sent over a wireless local-area network. Each wireless network in your range will have its own SSID. Consult with your IT department  for the SSID.
Server IP
This is the destination IP address for the instrument to communicate with a computer running Safety Suite Device Configurator (SSDC).
Server port
The port number is distinct from any physical port on a computer such as a COM port or an I/O port address. It is a 16-bit address that exists only for the purpose of passing certain types of information to the correct location above the  transport layer of the protocol stack.
Upload Wi-Fi Settings to the MicroRAE

When you are done, click to save the new settings to the instrument.

Exit MicroRAE’s Communications Mode
When you want to exit Communications Mode, press [MODE] on the MicroRAE. The screen shows this message:
Apply Settings?
To apply the new settings, press [Y/+]. Otherwise, press [MODE] and exit.
Disconnect the MicroRAE from the PC
Disconnect the MicroRAE from the PC or remove it from the AutoRAE 2 Cradle.
Test the MicroRAE’s Wi-Fi operation
Test the MicroRAE in your network to ensure that it communicates properly. Always do this after performing any changes to wireless parameters.

ALARMS OVERVIEW

The MicroRAE provides an unmistakable five-way alarm notification system that combines local alarms on the device with real-time remote wireless alarm notification to enhance worker. Local alarms include audible buzzer alarm, visible alarm via bright LED lights, vibration alarm, and an alarm notification on the display. These can be programmed or selectively turned on or off.
Testing alarm indicators
Under normal-operation mode and non-alarm conditions, the buzzer, vibration alarm, LED, and backlight can be tested at any time by pressing [Y/+] once.
WARNING
If any alarm does not respond, check MicroRAE’s alarm settings to make sure all alarms are enabled (selected setting under Programming/Alarms/Alarm Settings should be “All Enabled”). If any alarms are enabled but not functional, the  instrument should not be used.
Comfort beep
A Comfort Beep is a single beep of the audible alarm at 60-second intervals that provides a reminder that the MicroRAE that it is functioning. It can be turned on or off.
Man Down alarm
The Man Down Alarm is a critical and potentially lifesaving safety feature of every MicroRAE.
The Man Down Alarm is based on the premise that if the instrument is motionless when it is not supposed to be, something wrong may be happening to its user. If that is the case, the MicroRAE not only goes into alarm locally on the  instrument, but also remotely, over a wireless network, to notify people in the vicinity, as well as remote safety officers at a command center, that a person is down, so that help can be dispatched quickly.
Note: Remote notification requires wireless connection to a network.
Whenever the Man Down feature is on, the main screen displays a Man Down icon along the top to indicate it is active:
IMPORTANT!
When gas alarm conditions exist at the same time as the Man Down alarm is activated, the prelim stage is skipped, and the instrument goes straight into Super Alarm (gas and Man Down) with four beeps/flashes per second.
When the Man Down feature is on and there is no gas alarm, the MicroRAE senses that it is motionless for the amount of time set in the “Motionless Time” parameter via Safety Suite Device Configurator (SSDC). If the instrument is not  moved during that time, then a pre-alarm is activated to alert the user, and shows the “OK?” screen. Pressing [Y/+] clears the alarm and returns the MicroRAE to its normal operation. Pressing [MODE] sets it into Man Down Alarm (and if wireless connectivity is enabled, a Man Down message is sent in real time to remote observers). If neither key is pressed, then after the countdown, it goes into Man Down Alarm (again sending a message to remote observers if  wirelessly enabled).
Settings for Man Down are available in Safety Suite Device Configurator (SSDC) for:

Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor - Down
alarm

  • Off/On
  • Man-down alarm sensitivity (set to low, medium, high, or custom percentage)
  • Fallow Sensitivity (set to low, medium, or high to compensate for ambient vibration or motion) Falldown warning after (time the instrument is motionless before initiating a pre-alarm, in seconds)
  • Falldown alarm after (time after falling down is sensed, in seconds); Whenever the acceleration speed is greater than the Falldown Sensitivity, the Man Down feature is invoked.
  • Warning after (countdown, in seconds, from pre-alarm to Man Down alarm)

When the Man Down alarm is activated, the buzzer sounds and LEDs flash continuously, and a countdown begins.

  • If the MicroRAE’s user presses [Y/+] for “Yes” in response to the “OK?” question on the screen before the countdown reaches zero, the Man Down alarm stops and the main reading screen is displayed.
  • If the person does not press [Y/+] for “Yes” in response to the “OK?” question on the screen before the countdown reaches zero, the Man Down alarm is sounded and LEDs flash continuously.
  • If the person presses [MODE] during the countdown, answering the “OK?” question by pressing [MODE] for “No,” the Man Down alarm starts.

If wireless connectivity is enabled, and the MicroRAE is connected to a network, a Man Down message is also sent to remote observers.

IMPORTANT!
When using the Travel Charger or Truck Mount to charge a MicroRAE, the Man Down alarm is automatically disabled so that the instrument does not go into Man Down alarm because of inactivity. This requires no changes to the instrument’s settings.
Please note that Travel Chargers with a serial number lower than M0320001U5 and Truck Mounts with serial numbers lower than M035000170 do not support this feature. It is also recommended that older MicroRAE instruments have  their firmware upgraded to version 1.10 or higher.
Parameters settings and sequence of events
When a fall is sensed, as determined by the Motion Sensitivity and Falldown Sensitivity settings, the Falldown Window starts. If motion resumes, then the instrument resets itself and is ready for the next fall or motionless period.
Parameters configured by Safety Suite Device Configurator (SSDC)

Index Parameter Default value Range
1 Falldown warning after 30 seconds 30 to 90 seconds
2 Warning sensitivity 30 seconds 30 to 180 seconds
3 Falldown alarm sensitivity 180 seconds 0 to approximately 1,000 seconds
4 Man-down alarm sensitivity Medium Low (7%)

Medium (37%),
High (63%), Custom
5| Falldown sensitivity| Medium| Low (33%)
Medium (67%),
High (100%),
Custom

If acceleration is sensed, and motion does not resume, then the Warning Time starts. During this period, the instrument waits for motion. If no motion occurs by the end of the Warning Time, the Window period is entered. During that  time, the display shows the “Are You OK?” message. The buzzer sounds and LEDs flash continuously, and a countdown begins.

  • If the MicroRAE’s user presses [Y/+] for “Yes” in response to the “Are You OK?” question on the screen before the countdown reaches zero, the Man Down alarm stops and the main reading screen is displayed.
  • If the person does not press [Y/+] for “Yes” in response to the “Are You OK?” question on the screen before the countdown reaches zero, the Man Down alarm is sounded and LEDs flash continuously.
  • If the person presses [MODE] for “No” during the countdown, the Man Down alarm starts.

If wireless connectivity is enabled, and the MicroRAE is connected to a network, a Man Down message is also sent to remote observers.
Turn Man Down on or off
Turn on or off the Man Down feature by clicking on the check box using Safety Suite Device Configurator (SSDC)

Set the sensitivity
Individual sensitivity settings for Motion (acceleration) and Falldown allow for customization to individuals or activities. Default values are set at the factory, but it can be helpful to try other settings in order to customize an instrument’s response.Honeywell M03 4001 000 MicroRAE Wireless Personal Four
Gas Monitor - sensitivity

Set the times
Once a trigger occurs, there is a time before a warning is displayed and when the Man Down alarm is initiated.Honeywell M03 4001 000 MicroRAE Wireless
Personal Four Gas Monitor - times

Upload settings to the MicroRAE
When any changes to Man Down (or any other) settings are made in Safety Suite Device Configurator (SSDC), you must upload them to the instrument in order for them to be used. Click the “Save” button.

For further information
Consult the Safety Suite Device Configurator (SSDC) User’s Manual for more details on parameters and settings.
Alarm signals
During each measurement period, the gas concentration is compared with the programmed alarm limits for Low, High, TWA and STEL alarm. If the concentration exceeds any of the preset limits, the alarms are activated immediately to  warn both the MicroRAE user and a remote safety officer (if wireless is enabled) of the alarm condition.
In addition, the MicroRAE alarms if the battery voltage is low.
When the low battery alarm occurs, there may be approximately 10 minutes of operating time remaining. In this case, it is recommended that you promptly charge the battery in a nonhazardous location.
Note: The default setting for the alarms is “unlatched.” To change this to latched mode, you must use Safety Suite Device Configurator (SSDC) software
Alarm signal summary

Alarm Type| Buzzer & LED| Display| Vibration| Reading| Backlight| Priority
---|---|---|---|---|---|---
Super Alarm| 4 beeps/sec| “Man Down Alarm” screen| 400ms| –| On| Highest
Man Down Alarm| 3 beeps/sec| “Man Down Alarm” screen| 400ms| –| On|
Man Down Warning| 2 beeps/sec| “OK” screen| 400ms| –| On|
Max| 3 beeps/sec| “MAX” at sensor  location, ALARM icon on| 400ms| Blinking reading| ** On|
Over Range| 3 beeps/sec| “Over” at sensor location, ALARM icon on| 400ms| Blinking maximum reading| On|
High| 3 beeps/sec| “HIGH” at sensor location, ALARM icon on| 400ms| Blinking reading| On|
Low| 2 beeps/sec| “LOW” at sensor location, ALARM icon on| 400ms| Blinking reading| On|
Negative| 1 beep/sec| “NEG” at sensor location, ALARM icon on| 400ms| Blinking “0”| On|
STEL| 1 beep/sec| “STEL” at sensor location, ALARM icon| 400ms| Blinking reading| On|
Alarm Type| Buzzer & LED| Display| Vibration| Reading| Backlight| Priority**
---|---|---|---|---|---|---
| | on| | | |
TWA| 1 beep/sec| “TWA” at sensor location, ALARM icon on| 400ms| Blinking reading| On|
Calibration Failure| 1 beep/sec| “CAL” at sensor location, ALARM icon on| 400ms| Blinking reading| On|
Bump Failure| 1 beep/sec| “Bump” at sensor location, ALARM icon on| 400ms| Blinking Reading| On|
Datalog Full| 1 beep/sec| Blinking datalog symbol| 400ms| Reading| On|
Calibration Due| –| “CAL” at sensor location| –| Blinking Reading| –|
Bump Test Due| –| “Bump” at sensor location| –| Blinking Reading| –|
Battery| 1 beep/min| Blinking battery icon| 400ms| Reading| Stays as is|
Network Lost| 1 beep/sec| Blinking radio icon| 400ms| Reading| On|
Network Joined| 1 beep| Radio icon| 400ms| Reading| –|
Comfort Beep| 1 beep/min No LED

flash

| –| –| Reading| –| Lowest

Notes

  • “Negative” means that the reading is below zero.
  • “Network Lost” means that the MicroRAE has lost wireless connectivity with its network.
  • “Network Joined” means that the MicroRAE has joined a wireless network.
  • “CAL” includes Span calibration failure, Zero/fresh air calibration failure.
  • Zero/fresh air failure is only supported by LEL and oxygen sensors.

General alarms

Alarm Type| Buzzer & LED| Display| Vibrator| Reading| Backlight| Priority
---|---|---|---|---|---|---
Oxygen Low Low| 3 beeps/second| “LOW” Oxygen sensor on  display| 400ms| –| On| **** Highest
Low Alarm| 2 beeps/sec| “LOW” at sensor location,  ALARM icon on| 400ms| Blinking reading| On|
LEL failure| 3 beeps/second| “FAIL” LEL sensor on display| 400ms| –| On|
Confidence LED flash| Blinking Confidence LED for 3 seconds| “OK” on display| –| –| –|
GPS Offline| –| Blinking “GPS” icon| –| –| –| Lowest

  • For oxygen, “LOW Oxygen” means a concentration is lower than the low alarm limit.
    Manual alarms test
    Under Normal Operation Mode and non-alarm conditions, the buzzer (audible alarm), vibration, visible alarms, and backlight can all be tested anytime by pressing [Y/+]. If any alarm does not respond, connect the MicroRAE to a PC running Safety Suite Device Configurator (SSDC) and check the alarm settings to make sure all alarms are enabled. If any alarms are enabled but not functional, the instrument should not be used. Contact Honeywell Technical Support.

CALIBRATION AND TESTING

Bump testing and calibration
Prior to each day’s use, every gas detection monitor should be bump tested to confirm the response of all sensors and activation of all alarms by exposing the monitor to a concentration of target gas that exceeds the low alarm set point. A  bump test is also recommended if the monitor has been subjected to physical impact, liquid immersion, an Over Limit alarm event, or custody changes, or anytime the monitor’s performance is in doubt.
To ensure greatest accuracy and safety, only bump test and calibrate in a fresh air environment.
The monitor should be calibrated every time it does not pass a bump test, but no less frequently than every six months, depending on use and exposure to gas and contamination, and its operational mode.

  • Calibration intervals and bump test procedures may vary due to national legislation.
  • Honeywell recommends using calibration gas cylinders containing the gas that is appropriate to the sensor you are using, and in the correct concentration.

A bump test can be performed either manually or using the AutoRAE 2 Automatic Test and Calibration System. When a bump test is done manually, the instrument makes a pass/fail decision based on sensor performance, but the user  still has the responsibility to make sure all the alarms are enabled and functional.
Note: Bump testing and calibration can be performed using an AutoRAE 2 Automatic Test & Calibration System. An AutoRAE 2 bump test takes care of both the sensor and alarm tests.
Consult the AutoRAE 2 User’s guide for details.
Bump (functional) testing (single bump or multi bump)
The same gas is used for a bump test as for calibration. A constant-flow regulator producing 0.5 liters per minute (1 liter per minute for HCN sensors) should be used, and the calibration adapter must be installed. The instrument must be  connected to a cylinder of calibration gas with supplied tubing.

  1. Turn on your MicroRAE by pressing and holding the [MODE] key, and allow the instrument to boot up fully until the main measurement screen with sensor names and readings is shown.
    Important! Make sure all of the instrument’s sensors have warmed up before performing a bump test. The instrument will take the time to warm up the sensors prior to enabling access to bump test menus. You can tell a sensor has warmed up if you see a reading next to it name on the display. If it has not warmed up, you see three dashes (“–”) next to it.

  2. Install the calibration adapter on the MicroRAE by setting it on over the sensors and turning the knob until it is snug against the surface of the instrument.Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor - Bump

  3. Turn on the gas to initiate flow.

  4. Connect the calibration adapter to the calibration gas.

  5.  Press Start ([Y/+] key) to start the bump test, or press [MODE] to quit. While the bump test is being performed, the readings for each sensor are shown. Once the bump test completes, pass/fail test results and readings are shown  for each sensor.
    Important! If one or more sensors fails a bump test, be sure to calibrate those sensors.

  6. The bump test is now complete. Press [MODE] to exit to the next bump or calibration type in the Calibration menu. (Press [MODE] several times until you see “Exit,” and then press [Y/+] to continue through other menu options.
    If all the alarms and all sensors have passed and no sensor is due for a calibration, the instrument is now ready for use.

Zero calibration
This operation sets the zero point of the sensor calibration curve for clean air. It should be performed before other calibrations.
Note: If you use a zero air cylinder, you must use the MicroRAE Calibration Adapter. Using a calibration adapter is not necessary for calibration in fresh air. This procedure determines zero points of most sensors. The MicroRAE should  be zero calibrated in clean air with 20.9% oxygen or with a cylinder of clean zero air.
At the Calibration menu, select “Fresh Air” by pressing [Y/+] once to enter fresh air calibration.
After a timer countdown, the zero calibration is done. The LCD displays the sensor names and tells you whether each calibration passed or failed, followed by the sensor readings.
Note: You can abort the calibration at any time during the countdown by pressing [MODE].
Single-sensor zero calibration
Select the sensor and then start the calibration by pressing [Y/+]. You can abort the procedure anytime by pressing [MODE].
Span calibration
This procedure determines the second point of the sensor calibration curve for the sensor.
Note: When a manual calibration is performed, the readings shown are in the equivalent units of the calibration gas, and not the measurement gas. When performing a Span calibration, the Calibration Adapter must be used for supplying calibration gas to all sensors at one time:

Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor - Span
calibration

  1. Align the Calibration Adapter’s main body with the indented area around the MicroRAE’s gas inlets.
  2. Turn the knob clockwise to secure the Calibration Adapter to the instrument.
  3. Connect the hose to the Calibration Adapter and to its gas source.
  4. Make sure the Calibration Adapter is securely attached before starting the flow of calibration gas. (The Calibration Adapter has small grooves on its underside to allow gas to escape after passing over the sensors.)

Multi-sensor span calibration
This lets you perform a span calibration on multiple sensors simultaneously. It requires using the appropriate span gas and that the concentration labeled on the gas cylinder matches the concentration programmed in the MicroRAE.

  1. Start the flow of calibration gas.
  2. Attach the calibration adapter and gas to the MicroRAE.
  3. Press [Y/+] to begin calibration. A countdown screen is shown. You can abort the calibration at any time during the countdown by pressing [MODE].

If the calibration reaches its conclusion, it shows the sensor names and tells you whether the calibration passed or failed, followed by the sensor readings.
Single-sensor span calibration
To perform span calibration of an individual sensor, follow these steps:

  1. At the Calibration Menu, select “Single Sensor Span.”
  2. Select a sensor from the list.
  3. Start the flow of calibration gas.
  4. Connect the calibration adapter and connect it to a source of calibration gas.
  5. Verify that the displayed calibration value meets the concentration label on the gas cylinder.
  6. Press [Y/+] to start calibrating. You can abort the calibration at any time during the countdown by pressing [MODE].

After a timer countdown, the span calibration is done. The LCD will display whether the calibration was successful and the reading for that calibration gas.
Note: If the sensor calibration fails, try again. If calibration fails again, turn off the power and then replace the sensor.
WARNING
Do not replace sensors in hazardous locations.

DATALOG TRANSFER, MONITOR

CONFIGURATION, & FIRMWARE UPGRADES
Datalog transfer, monitor configuration, and firmware upgrades via computer.
Note: Basic functionality can be adjusted via the MicroRAE’s interface, but more extensive functionality and parameters can be adjusted using Safety Suite Device Configurator (SSDC) software.
Datalogs can be downloaded from the MicroRAE to a computer, and firmware updates can be uploaded to the MicroRAE via the USB port on the Travel Charger. Use the included Mini B USB (5-pin)-to-USB cable to connect the Travel  Charger to a computer running Safety Suite Device Configurator (SSDC). Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor -
UPGRADES

No. Description No. Description
1 Travel charger 3 Mini B USB (5-Pin) to USB cable
2 LED power indicator 4 Mini B USB (5-Pin) port

Downloading Datalogs, instrument config and firmware upgrades
Downloading Datalogs and performing PC-based instrument configuration and firmware upgrades
The MicroRAE communicates with a PC running Safety Suite Device Configurator (SSDC)
Instrument Configuration and Data Management software to download Datalogs, configure the instrument, or upload new firmware.
The MicroRAE must be connected to a PC through the supplied Travel Charger and must be in the PC communications mode.

  1. Use the supplied PC Communications Cable (USB to mini-USB cable) to connect the Travel Charger to a PC.
  2. Turn on the MicroRAE. Make sure it is running (with the main measurement screen showing).
  3. Activate the PC communications mode on the MicroRAE by pressing [MODE] repeatedly, starting from the main measurement screen until you reach the “COMM Mode” screen.
  4. Press [Y/+]. Measurement and datalogging stop, and the instrument is now ready to  communicate with the PC. The display now says “Ready To PC”.
  5. Start up the Safety Suite Device Configurator (SSDC) software, enter a password, and detect the instrument following the directions provided in the Safety Suite Device Configurator (SSDC) User’s Guide.
  6. Follow the instructions in the Safety Suite Device Configurator (SSDC) User’s Guide to download the datalog, configure the instrument settings, or update the MicroRAE’s firmware.
  7. When you are done, press [MODE] to exit the PC communications mode on the MicroRAE.
    Note: After upgrading the MicroRAE’s firmware, the instruments will turn off automatically.

POLICY ENFORCEMENT

The MicroRAE can be configured via Safety Suite Device Configurator (SSDC) to enforce a facility/company’s requirements that calibration and/or bump testing be performed at specified intervals, and to warn the user that calibration/bump testing is required. In addition, it can require calibration or bump testing and not allow normal operation of the instrument unless calibration or bump testing is performed.
If Policy Enforcement is enabled and if the instrument has been bump tested and calibrated in compliance with the policy settings, a check-mark icon is included along the top of the MicroRAE screen:
If Policy Enforcement is enabled, then after startup the MicroRAE displays a screen that informs the user that the instrument requires either a bump test or a calibration. If both are required, then they are shown in sequence.

Setting policy enforcement
You must use Safety Suite Device Configurator (SSDC) to make changes to Policy Enforcement settings.
Make sure the AC adapter is connected and that a USB cable is connected between the Travel Charger and a computer running Safety Suite Device Configurator (SSDC).

  1. Turn on the MicroRAE. Allow the system to start up and go through its startup routine.
  2. Press [MODE] until “COMM Mode?” is displayed.
  3. Press [Y/+]. The screen now displays: “Ready To PC”.
  4. Start Safety Suite Device Configurator (SSDC).
  5. Login using the default Username (administrator) and Password (Default123)
  6. Click on the serial number of the device
  7. Go to the settings tab and find Policy SettingsHoneywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor - UPGRADES1
  8. Once you have made your selections in Safety Suite Device Configurator (SSDC), you must save the changes to the instrument. Click the icon.
  9. Exit Safety Suite Device Configurator (SSDC).
  10. Press [MODE] on the MicroRAE to apply settings and exit Communication Mode.

MAINTENANCE

The MicroRAE requires little maintenance, aside from replacing sensors.
IMPORTANT!
Honeywell cannot guarantee the IP rating of an instrument that has been opened.
Please refer to See “Reassembling the MicroRAE” on page 72 for more information. as it assists in keeping the IP rating.
Removing sensors
WARNING
Do not replace sensors in hazardous locations.
All sensors are located inside the sensor compartment in the upper half of the MicroRAE. To access the sensors:

  1. Turn off the instrument.

  2. Remove the four screws in the back of the instrument.

  3. Turn the instrument over.

  4. Lift off the front cover from the back of the instrument.Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor - hazardous CAUTION
    In some MicroRAE instruments a wire connects the buzzer in the top to the circuit board in the bottom. Do not damage or remove it.Honeywell M03 4001
000 MicroRAE Wireless Personal Four Gas Monitor -
hazardous1

  5. Carefully lift out each sensor you wish to inspect or replace.
    Note: Oxygen and toxics sensors are labeled on their sides. The sockets are also labeled.Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas
Monitor - hazardous2The LEL sensor is square and has four pins that insert into four plated holes in the PC board. When removing or installing an LEL sensor, lift it straight out and be careful not to bend the pins.

Replacing sensors

  1. Install the replacement sensor. Make sure the electrical contact pins are aligned with the holes in the PC board and that the sensor is seated firmly.
  2. Remove the plastic film from the top of the sensor.
  3. Replace the cover and tighten the four screws.

WARNING
It is extremely important that sensors are installed in the correct orientation.
When installing a new sensor, the plastic film should be on top of the sensor. Once the sensor is installed, remove the plastic film.
IMPORTANT!
Always perform a full calibration after replacing sensors.
Replacing the LEL filter
If the LEL sensor appears dirty, it should be replaced with a new one (H2S filter P/N: 014-3603005, package of 5; or H2S & Si filter P/N: 014-3604-005, package of 5).

  1. Remove the LEL filter from the gasket and dispose of it.
  2. Replace the LEL sensor in its place in the gasket.Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor - LEL filter

Replacing the waterproof membrane filter
The waterproof membrane filter (PN: M03-2007-000) is located inside the top of the case and prevents water and dirt from entering the instrument. If the filter appears dirty or if the instrument is having difficulty drawing in a sample,  check the waterproof membrane filter for contamination, and if necessary, replace it.

  1. Make sure the MicroRAE is turned off.

  2. Remove the four screws on the back to open the MicroRAE.

  3. Place the top housing face-down on a flat surface.
    CAUTION
    In some MicroRAE instruments a wire connects the buzzer in the top to the circuit board in the bottom. Do not damage or remove it.

  4. Remove the rubber seal and set it aside. It has a filter for the LEL sensor (blue rectangle).
    Note: Because the instrument is open, this is a good time to replace the LEL filter (See “Replacing the LEL filter” on the previous page for more information.)Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas
Monitor - membrane filter

  5. Grip the currently installed waterproof membrane filter and pull it up. You may have to use a tweezers to get a firm grip. (If it leaves residue, blow it out with a can of compressed air.)  Discard the used waterproof membrane filter.Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor - membrane filter1

  6. Set a new waterproof membrane filter on a flat surface. Peel off and discard one side’s paper covering that protects the adhesive.Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor - membrane filter2

  7. With the paper removed from one side of the waterproof membrane filter, turn it around so that the side with paper on it is facing you. The adhesive side is now exposed, so do not set it down or allow it to contact other objects.Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor - membrane filter3

  8. Carefully set the new waterproof membrane filter (PN: M03-2007-000) into the compartment, and press it into place so that the adhesive sticks to the housing all the way around its perimeter.

  9. Grasp an edge of the protective paper and peel it off. Discard it.Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor - membrane filter4

  10. Inspect the rubber seal (PN: M03-2004-000), and if it is damaged or cracked, replace it.

  11. Align the rubber seal with the LEL filter over the waterproof membrane filter. When it is aligned, press it down to make sure it sticks to the adhesive.Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor - membrane filter5

  12. Replace the cover and tighten the screws.

  13. Turn on the instrument and calibrate it before placing it back into service.

Replacing the battery

WARNING
Do not replace the battery in a hazardous location. Use only Honeywell battery P/N: M03-3004-000.
CAUTION
Battery can only be replaced by Honeywell, Authorized Service Provider or a Certified Technician.
Removing the battery
The battery is located inside the MicroRAE, attached to the backside of the printed circuit board.
To access and replace the battery:

  1. After opening the instrument, lift off the front cover from the back.
  2. Remove the two screws that secure the printed circuit board.
  3. Tilt up the printed circuit board from the top. There is a ribbon cable connecting the printed circuit board and the back, so be careful not to damage it.
  4. Remove the two screws holding the battery in place.
  5. Lift the battery straight up to remove it.
  6. Properly dispose of the old battery.Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor - membrane filter6

Installing the new battery
When you reassemble the MicroRAE, inspect for any damage and make sure the sealing rib is in place.

  1. Position the new battery so that its two screw holes are aligned over the screw holes in the printed circuit board, and the protruding part of the battery is aligned over the two power pins that stick up from the printed circuit board.
  2. Replace the two screws to secure the battery in pace. Do not overtighten.
  3. Gently flip the printed circuit board up so that it turns over and sits in the case bottom.
  4. Replace the two screws to secure the printed circuit board in place. Do not overtighten.

Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor -
membrane filter7

Reassembling the MicroRAE
When you reassemble the MicroRAE, inspect for any damage and make sure the sealing rib is in place and that you use new O-rings for the four screws. (Screws and O-rings, package of 10, P/N: M03-3010-000.)
Important! If the housing is damaged, it should be replaced. Contact Honeywell customer
service.
Note: The speed and torque setting of the screwdriver along with the O-rings is needed to maintain the IP rating.
Before mating the front and back housings, make sure the Sealing Rib is in position and not cracked, damaged, or distorted:Honeywell M03 4001 000
MicroRAE Wireless Personal Four Gas Monitor - MicroRAEThe four screws that hold the housing together must have new O-rings (PN: 430-B074-060) installed to help ensure that water and debris do not enter through the screw access points.

To prevent damage to the housing, the screw, and the O-ring, an electric screwdriver should be set with torque less than 3kgf.cm, and a speed rate of less than 670r/min.
Tighten the screws following this order:

TROUBLESHOOTING

Problem Possible reasons & solutions
Cannot turn on power after charging the battery Reasons:

circuit. Defective battery.
Solutions:| Try charging the battery again. Replace battery or charger.
Lost password| Solutions:| Call Technical Support at +1 888-723-4800
Buzzer, LED lights, and vibration motor inoperative| Reasons:| Buzzer and/or other alarms disabled. Bad buzzer.
Solutions:| Check under “Alarm Settings” in Programming Mode that buzzer and/or other alarms are not turned off. Call authorized service center.

If you need replacement parts, please contact an authorized Honeywell distributor.

DIAGNOSTIC MODE

In Diagnostic Mode, the MicroRAE provides raw counts for sensor, battery, and other readings, as well as a list of installed sensors and information about them (expiration date, serial number, etc.). Most of these screens are useful only to service technicians. Many allow access for changing settings.
The MicroRAE’s Diagnostic Mode can only be accessed at startup time. In Diagnostic Mode, MicroRAE displays readings in raw counts instead of units such as parts per million (ppm) or  other units of measure.
Entering diagnostic mode

  1. With the MicroRAE turned off, press and hold both [MODE] and [Y/+].

  2. When the display turns on and the password screen appears, release the keys.

  3. Enter the 4-digit password (the password is the same as the one for the Programming Mode; the default password is 0000).
    • Step from one position in the four-character string to the other by pressing [MODE].
    • Press [Y/+] repeatedly to select a desired number. Numbers increase from 0 to 9.
    • Once 9 is reached, pressing [Y/+] again “wraps” around back to 0.

  4. When you are done, press [MODE] followed by [Y/+]. If you input the correct password, the instrument restarts in normal reading mode.

Exiting diagnostic mode

  1. Turn off the MicroRAE by pressing and holding [MODE]. There will be a standard shutoff countdown.
  2. When the instrument shuts off, you will be alerted. Release your finger.
    Note: The next time you start MicroRAE, hold only [MODE], and it will automatically start in Normal Mode.

Navigating diagnostic mode
Step through Diagnostic Mode by pressing [MODE]. The first screen you see is information about the product, including the serial number, firmware version, etc. Exit Diagnostic Mode at any time by shutting the instrument off (hold [MODE] for the 5-second countdown).

  • Instrument model name and ID number (in hexadecimal)
  • Serial number
  • Instrument firmware Version
  • Firmware build date
  • Firmware build time
  • Sensors Installed
  • Socket Raw Counts (for all installed sensors)
  • Zero and Span raw counts for LEL sensor
  • Zero and Span raw counts for O2 sensor
  • Air and Span raw counts for O2 sensor
  • Location 1 Zero and Span raw counts
  • Location 2 Zero and Span raw counts
  • LEL sensor ID and Gain (press [Y/+] to step through raw count and last calibration date and time)
  • O2 sensor ID and Gain (press [Y/+] to step through raw count and last calibration date and time)
  • Location 1ID and Gain (press [Y/+] to step through raw count and last calibration date and time)
  • Location 2 ID and Gain (press [Y/+] to step through raw count and last calibration date and time)
  • Buzzer Mode (press [Y/+] to change: 0 = silent, 1 through 7 indicates number of beeps per second)
  • Buzzer Frequency (press [Y/+] to change frequencies in 100 Hz increments)
  • Battery voltage (raw count; press [Y/+]to view VRAW and voltage)
  • RTC (real-time clock) shows date and time
  • Ambient light sensor threshold raw count (press [Y/+] to turn backlight on/off)
  • Backlight and Vibrator (press [Y/+] to toggle; BKL1 = white backlight, BKL2 = red backlight)
  • Temperature raw count and Celsius reading
  • Motion (shows X, Y, and Z position; press [Y/+] to change window, warning time, and threshold value)
  • Runtime
  • LCD contrast (press [Y/+] to change)
  • LCD Test (press [Y/+] to show entire display)
  • BLE (Bluetooth Low Power) power on (on/off status, press [Y/+] for MAC address)
  • GPS Power (if GPS is installed)
  • Wi-Fi (press [Y/+] to step through settings)
  • GPS longitude and latitude (press[Y/+] to show status and number of satellites
  • Mesh module firmware version and build date (press [Y/+] to show ID, PANID, Press[Y/+] to continue to show PID and channel, and press [Y/+] again to show region and radio type)
  • Communication – Enter communication mode with computer (press [Y/+] to enter; press [MODE] to exit)

EDITING FEATURES

Some features can be turned on or off or edited directly on the MicroRAE, some can only be accessed through Safety Suite Device Configurator (SSDC), and some can be accessed and changed through both. The table below shows where features can be accessed.

Feature MicroRAE Safety Suite Device Configurator (SSDC)
Single bump
Single zero
Single span
Multi bump
Fresh air calibration
Multi span
Set LEL calibration gas
Set span
Sensor on/off
Set LEL Measurement Gas
Set Alarm Limits
Set Alarm Mode
Alarm Settings
Comfort Beep
Man Down Alarm On/Off
Man Down Falldown warning after
Man Down Warning after
Man Down alarm sensitivity
Man Down Falldown Sensitivity
Man Down Alarm warning after
Feature MicroRAE Safety Suite Device Configurator (SSDC)
--- --- ---
Clear Datalog
Datalog Interval
Datalog Sensor Selection
Datalog Data Selection
Datalog Type
Datalog Action When Full
Glance Mode Enable
Set Date
Set Time
Backlight
Set Site ID
Set User ID
User Mode
Zero At Start
Radio On/Off
Set PAN ID
Set Channel
Join Network
Set Wireless Interval
Off Network Alarm
Wireless Factory Reset
GPS On/Off
GPS Recover Mode Period
BLE On/Off
Wi-Fi On/Off
Set Access Point SSID
Set Access Point Password
DHCP Enable
Set Server IP Address
Feature MicroRAE Safety Suite Device Configurator (SSDC)
--- --- ---
Set Server Port
Confidence LED interval
Get/Set bump test date and interval
Get/Set calibration test date and interval
Get/Set sensor maintenance
Get/Set sensor to log
Set Glance Mode screen
Roaming On/Off
GPS Search Mode Period
Get BLE MAC address
Get/Set BLE PIN code
Set Wi-Fi MAC address
Get/Set Wi-Fi message
Get gas library information
Get/Set custom gas list
Get/Set password
Get last run time
Get/Set LCD contrast

SPECIFICATIONS

Instrument Specifications

Size 4.6″ x 3.0″ x 1.1″ (117 mm x 76 mm x 27 mm)
Weight 7 oz (200 g)
Sensors Four sensors, including electrochemical for toxics and oxygen,

combustible LEL
Battery Options| Rechargeable Li-ion: 15 hours continuous without wireless and no alarms; 12 hours continuous with wireless and no alarms
N o t e : All battery specifications at 20° C; lower temperatures might affect runtime.
Display| Monochrome graphic display with backlighting (activated automatically in dim ambient lighting conditions, when monitor is in alarm, or with a key press); backlight can be white or red (selectable)
Display Readout| •   Real-time reading of gas concentrations; battery status; datalogging on/off; wireless on/off and wireless reception quality.
•   STEL, TWA, peak, and minimum values
•   Man Down and policy enforcement indicators
•   GPS quality indicator (if GPS equipped)
Keypad| 2 operation and programming keys (MODE and Y/+)
Sampling| Diffusion
Calibration| Manual
Alarms| •   Wireless remote alarm notification; audible, vibration, visible (flashing bright red LEDs), and on-screen indication of alarm conditions
•   Man Down Alarm with real-time remote wireless notification
Datalogging| •   Continuous datalogging (six months for four sensors at 1-minute intervals, 24/7)
•   User-configurable datalogging interval (from 1 to 3,600 seconds)
Communication and Data Download| •   Data download and instrument set-up and upgrades on PC via charging and Travel Charger
•   Wireless data and status transmission via built-in RF modem (optional)
Wireless| BLE (Bluetooth Low Energy) plus optional Honeywell Dedicated
Connectivity| Wireless Network and closed-loop systems or Wi-Fi
---|---
Wireless Frequency| ISM license-free band, 868Mhz or 900MHz
Wireless Approvals| FCC Part15, CE R&TTE, ANATEL
Wireless Range (Typical)| Echo View Host & MicroRAE: Line of sight >200m (650 ft), receiving data >80%
Safety Suite Device Configurator (SSDC) & Mesh Reader & MicroRAE: Line of sight >200m (650 ft), receiving data >80%
Safety Suite Device Configurator (SSDC) & RAELink3 & MicroRAE: Line of sight

100m (330 ft), receiving data >80%
Operating Temperature| -4° to 140° F (-20° to 60° C)
Humidity| 0% to 95% relative humidity (non-condensing)
IP Rating| IP-67

Hazardous Location Approvals

| USA and Canada: classified for use in Class I, Division 1, Groups A, B, C and D T-Code T4

Global: IECEx: Ex db ia IIC T4 Gb; Ex ia I Ma
Europe: ATEX:  II 2G Ex db ia IIC T4 Gb;   I M1 Ex ia I Ma

CE Compliance (European Conformity)| 2014/30/EU (EMC)
2014/53/EU (Radio)
2015/863/EU (Rosh)
2014/34/EU (ATEX)
UKCA Compliance (UK Conformity)| UKSI 2016:1107 (UKEX)
FCC Compliance| FCC Part 15
Languages| English
Warranty| •   Two years on LEL, CO, H2S, and O2 sensors
•   One year on other sensors

Specifications are subject to change.

Sensor Specifications

Combustible Sensor| Range| Resolution| Operating Temperature
---|---|---|---
Catalytic bead LEL| 0 to 100% LEL| 1% LEL| -4° to 122° F (-20° to 50° C)
Electrochemical Sensors| Range| Resolution| Operating Temperature
---|---|---|---
Carbon Monoxide (CO)| 0 to 250 ppm
251 to 1000 ppm| 1 ppm
3 ppm| -4° to 122° F (-20° to 50° C)
Hydrogen Cyanide (HCN)| 0 to 50 ppm| 0.2 ppm| -4° to 122° F (-20° to 50° C)
Oxygen (O2)| 0 to 30% Vol.| 0.1% Vol.| -4° to 122° F (-20° to 50° C)
Hydrogen Sulfide (H2S)| 0 to 50 ppm
51 to 100 ppm| 0.1 ppm 1 ppm| -4° to 122° F (-20° to 50° C)

All specifications are subject to change without notice.
LEL Range, Resolution & Response Time
Range
0 to 100% LEL
Resolution
1%
Response Time:
T90 < 30 sec.

CAUTION

  • Refer to Honeywell Technical Note TN-114 for LEL sensor cross-sensitivities.
  • Refer to Honeywell Technical Note TN-144 for LEL sensor poisoning.

Year of Manufacture
To identify the year and month of manufacture, refer to the two digit marking placed adjacent to the serial number on the instrument label according to the following table:

Year| First digit Year code| Month| Second digit Month code
---|---|---|---
2014| R| January| 1
2015| S| February| 2
2016| T| March| 3
2017| U| April| 4
2018| V| May| 5
2019| W| June| 6
2020| A| July| 7
2021| B| August| 8
2022| C| September| 9
2023| D| October| A
2024| E| November| B
2025| F| December| C

Example: “RA” indicates that the monitor is manufactured in the month of October in the year 2014.
Model Designations and Base Configuration

Model name Configuration
PGM-2600 MicroRAE with BLE
PGM-2601 MicroRAE with BLE/Mesh Radio
PGM-2602 MicroRAE with BLE/Wi-Fi

Standard Span Values for Sensors

Sensor Standard span values
CO 50 ppm
H2S 10 ppm
OXY 18.0 %
LEL 50 %LEL Methane
HCN 10 ppm

Sensor Parameters Edit Range

Parameter Unit Minimum Maximum Default
CO Span ppm 1 500 50
CO Range ppm 1 1000 N/A
CO Low ppm 1 1000 35
CO High ppm 1 1000 200
CO STEL ppm 1 1000 100
CO TWA ppm 1 1000 35
H2S Span ppm 1 100 10
H2S Range ppm 1 100 N/A
H2S Low ppm 1 100 10
H2S High ppm 1 100 20
H2S STEL ppm 1 100 15
H2S TWA ppm 1 100 10
LEL Span %LEL 1 100 50
LEL Range %LEL 1 100 N/A
LEL Low %LEL 1 100 10
LEL High %LEL 1 100 20
O2 Span % 1 30 18
O2 Range % 1 30 N/A
O2 Low % 1 30 19.5
O2 High % 1 30 23.5
O2 Low Low % 1 30 17
HCN Span ppm 1 50 10
HCN Range ppm 1 50 N/A
HCN Low ppm 1 50 4.7
HCN High ppm 1 50 25

CONTROLLED PART OF MANUAL

Controlled Part of the Manual for PGM-26XX
SAFETY INSTRUCTIONS
Read Before Operating
This manual must be carefully read by all individuals who have or will have the responsibility of using, maintaining, or servicing this product. The product will perform as designed only if it is used, maintained, and serviced in accordance  with the manufacturer’s instructions. The user should understand how to set the correct parameters and interpret the obtained results. FOR SAFETY REASONS, THIS EQUIPMENT MUST BE OPERATED AND SERVICED BY QUALIFIED PERSONNEL ONLY.
CAUTION
The PGM-26XX shall only be charged using a charger specifically supplied for use with the unit (for example part number 3A-066WPxx or 3A-401WP12, manufactured by ENG Electric), approved as SELV or Class 2 equipment against IEC 60950 or an equivalent IEC standard. The maximum voltage from the charger shall not exceed 6.0 VDC.
Likewise, any data download device connected to the PGM-26XX shall also be approved SELV or Class 2 equipment.
Use of non-Honeywell components will void the warranty and can compromise the safe performance of this product.
PGM26XX Marking
The PGM-26XX is certified according to the IECEx scheme, ATEX and CSA for US and Canada as protected by intrinsic safety.
The PGM-26XX is certified according to the IECEx scheme, ATEX and CSA for US and Canada under the intrinsic safety method of protection.
The PGM-26XX is marked with the following information:
RAE SYSTEMS, a Honeywell Company
1349 Moffet Park Drive
Sunnyvale, CA 94089
USA
Type PGM-26XX
Serial No/barcode: XXXX-XXXX-XX

Honeywell M03 4001 000 MicroRAE Wireless Personal Four Gas Monitor -
Icon29

WARNING
Substitution of components may impact intrinsic safety.
CAUTION
READ AND UNDERSTAND INSTRUCTION MANUAL BEFORE OPERATING OR SERVICING
Operation Area and Conditions
Hazardous Areas classified by Zones
PGM-26XX are intended to be used in hazardous areas classified Zone 1 or Zone 2 within the temperature range of -20ºC to +60ºC, where gases of explosion groups IIA, IIB or IIC and T4 may be present, and in underground mines endangered by firedamp.
Hazardous Areas classified by Divisions
PGM-26XX is intended to be used in hazardous areas classified for Class I Div. 1 or 2, within the temperature range of -20º C to +60º C, where gases of explosion groups A, B, C or D and temperature code T4 may be present.
Instruction for Safe Use

WARNING
Read and understand instruction manual before operation or servicing.
Substitution of components may impact intrinsic safety.
To prevent ignition of a hazardous atmosphere, batteries must only be charged in an area known to be non-hazardous. Um = 6.0V. Use only approved charger.
Only use approved battery pack: M03-3004-000
Only charge the battery in safe area in the ambient temperature range 0°C ≤ Tamb ≤ 40°C
EMI may cause mis-operations.
When not in use , keep the unit in a dry environment (<70% RH , non-condensing ) within temperature 32℉to 113℉(0℃ to 45℃ )
Do not store batteries that are completely depleted . The recommended charge for long-term storage is 30% to 50% of capacity
Use In Hazardous Areas
Equipment intended for use in explosive atmospheres and which has been assessed and certified according to international regulations may be used only under specified conditions.
The components may not be modified in any way.
The appropriate regulations for service and repair must be properly observed during such activities.

Contact us
Corporate Headquarters
Honeywell
1349 Moffet Park Drive
Sunnyvale, CA 94089, USA
https://sps-support.honeywell.com/s/
Worldwide Sales Offices
USA/Canada 1.877.723.2878
Europe +800.333.222.44/+41.44.943.4380
Middle East +971.4.450.5852
China +86.10.5885.8788-3000
Asia Pacific +852.2669.0828

https://sps.honeywell.com/us/en/products/safety/gas-and-flame- detection/portables/microrae User ManualM03-4001-000
Revision J
@ 2023Thursday, March 30, 2023

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