SEALEY SA19-S.V2 Air Operated Angle Head Sander Instruction Manual
- June 16, 2024
- SEALEY
Table of Contents
InStructIonS for:
AIR OPERATED ANGLE HEAD SANDER
MoDEL no: SA19/S.V2
SA19-S.V2 Air Operated Angle Head Sander
Thank you for purchasing a Sealey product. Manufactured to a high standard,
this product will, if used according to these instructions and maintained
properly, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL
REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR
THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE
FOR FUTURE USE.
SAFETY
- WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment.
- WARNING! Disconnect the sander from the air supply before changing accessories, servicing or performing any maintenance.
- Keep the sander clean and maintain it in good condition (use an authorised service agent).
- replace or repair damaged parts. Use genuine parts only. Non authorised parts may be dangerous and will invalidate the warranty.
- Keep the work area clean, uncluttered and ensure there is adequate lighting.
- WARNING! Wear approved safety eye or face protection, ear defenders, and if dust is generated, respiratory protection.
- Keep hands and body clear of the work when operating the sander.
- Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
- remove ill fitting clothing. remove ties, watches, rings, and other loose jewellery, and contain and/or tie back long hair.
- Keep children and unauthorised persons away from the working area.
- check moving parts alignment on a regular basis.
- Secure unstable workpiece with a clamp, vice or other adequate holding device.
- Avoid unintentional starting.
- WARNING! Ensure correct air pressure is maintained and not exceeded.
- Keep air hose away from heat, oil and sharp edges. check air hose for wear before each use, and ensure that all connections are secure.
- DO NOT use the sander for a task for which it is not designed.
- DO NOT operate the sander if any parts are damaged or missing as this may cause failure and/or possible personal injury.
- WARNING! DO NOT cut, grind, saw or sand any materials containing asbestos.
- DO NOT switch the sander on whilst the disc is in contact with the work piece.
- DO NOT carry the sander by the hose, or pull the hose sharply from the air supply.
- DO NOT hold the workpiece by hand. use clamps or a vice (not included) to secure the workpiece. Available from your Sealey stockist.
- DO NOT allow untrained persons to operate the sander.
- DO NOT operate the sander when you are tired or under the influence of alcohol, drugs or intoxicating medication.
- DO NOT use sander where there are flammable liquids, solids or gases such as paint solvents, including waste wiping or cleaning rags etc.
- DO NOT leave the sander operating unattended.
- DO NOT carry the sander with your finger on the trigger
- DO NOT direct air from the air hose at yourself or others.
- When work is complete ensure the air supply is turned off.
- When not in use disconnect from the air supply and store in a safe, dry, childproof area.
AIR SUPPLY
The recommended hook-up procedure can be viewed in fig 1.
2.1. Ensure the air valve is in the “off” position before connecting to the
air supply.
2.2. You will require an air pressure of 6bar (90psi), and an air volume of
more than 10cfm for operating the unit.
2.3. WARNING! Ensure the air supply does not exceed 140psi while operating
the sander. too high an air pressure and unclean air will shorten the product
life due to excessive wear, and may be dangerous causing possible damage and
personal injury.
2.3.. Drain the air tank daily. Water in the air line will damage the lift.
2.4. clean the air inlet filter screen weekly.
2.5. Line pressure should be increased to compensate for unusually long air
hoses (over 8 metres). the minimum hose diameter should be 8mm I.D. and
fittings must have the same inside dimensions.
2.6. Keep hose away from heat, oil and sharp edges. check hoses for wear, and
make certain that all connections are secure.
INTRODUCTION
Lightweight and versatile sanding tool suitable for use with SA720 mini
sanding pads or 3M® bristle pads and 3M® backing pads. 97° Angle head with
gearless drive gives optimum performance. fitted with safety release trigger
control and variable speed adjustment.
Includes backing pad and wrench.
SPECIFICATION
Model No: …………………………….SA19/S.V2
Pad Size: ………………………………. Ø50mm
thread Size: …………………………….1/4”unc
free Speed: …………………………….18000rpm
Air consumption: ……………………………10cfm
operating Pressure: ………………………… 90psi
Inlet Size: ……………………………….1/4”BSP
Weight:………………………………….. 0.6kg
noise Power/Pressure: ………………98dB(A) / 87dB(A)
Vibration/uncertainty: ………………….2.29 / 0.72m/s²
OPERATION
WARNING! Ensure you have read understood and follow the safety
instructions in section 1.
5.1. Screw the sanding disk carrier onto the shaft and tighten with the
spanner provided.
5.2. Attach a mini sanding disc by screwing it into the centre of the carrier.
5.3. Attach the tool to the air supply, section 2.
5.4. to operate the sander, squeeze the trigger.
NOTE: The air regulator/speed control may be used as a means of throttle
control. See fig.2.
MAINTENANCE
WARNING! Disconnect the sander from the air supply before changing
accessories, servicing or performing any maintenance.
6.1. Keep the sander oiled for optimum performance.
Lubricate daily with a good grade of air oil such as Sealey Ato/500 or
Ato/1000. If no air tool oil is used, a teaspoon of oil can be poured into the
tool’s air inlet, or into the hose at the nearest connection to the air
supply. then run the sander for a short time.
6.2. Always check the rPM rating of any accessory to ensure it is compatible
with the rPM of this sander.
Note: the following external factors may cause loss of power and effect
sander performance:
The air system. reduced compressor output, excessive drain on the air line,
moisture or restrictions in air pipes or in the use of hose connection having
the improper size. correct the condition accordingly.
The tool.
Grit or gum deposits in the tool. correct by cleaning the air strainer and
flushing out the tool with gum solvent oil or an equal mixture of SAE no.10
oil and kerosene.
If despite taking action as for above situations the tool function is
impaired, contact your local Sealey service agent for advice.
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed
adequately.
this tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): …2.29m/s²
Uncertainty value (k):……………….0.72m/s²
Please note that the application of the tool to a sole specialist task may
produce a different average vibration emission. We recommend that a specific
evaluation of the vibration emission is conducted prior to commencing with a
specialist task.
A health and safety assessment by the user (or employer) will need to be
carried out to determine the suitable duration of use for each tool.
NB: Stated Vibration Emission values are type-test values and are intended to
be typical.
Whilst in use, the actual value will vary considerably from and depend on many
factors.
Such factors include; the operator, the task and the inserted tool or
consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted
use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a
poorly maintained tool will also increase the risk of Hand Arm Vibration
Syndrome.
Health surveillance.
We recommend a programme of health surveillance to detect early symptoms of
vibration injury so that management procedures can be modified accordingly.
Personal protective equipment.
We are not aware of any personal protective equipment (PPE) that provides
protection against vibration injury that may result from the uncontrolled use
of this tool. We recommend a sufficient supply of clothing (including gloves)
to enable the operator to remain warm and dry and maintain good blood
circulation in fingers etc. Please note that the most effective protection is
prevention, please refer to the correct use and Maintenance section in these
instructions.
Guidance relating to the management of hand arm vibration can be found on the
HSc website www.hse.gov.uk – Hand-Arm Vibration at
Work.
ENVIRONMENT PROTECTION
** Recycle unwanted materials instead of disposing of them as waste. All
tools, accessories and packaging should be sorted, taken to a recycling centre
and disposed of in a manner which is compatible with the environment. When the
product becomes completely unserviceable and requires disposal, drain any
fluids (if applicable) into approved containers and dispose of the product and
fluids according to local regulations.
Note: It is our policy to continually improve products and as such we
reserve the right to alter data, specifications and component parts without
prior notice.
Important: no Liability is accepted for incorrect use of this product.
Warranty:** Guarantee is 12 months from purchase date, proof of which is
required for any claim.
Sealey Group, Kempson Way, Suffolk Business Park,
Bury St Edmunds, Suffolk. IP32 7AR
01284 757500
01284 703534
[email protected]
www.sealey.co.uk
© Jack Sealey Limited