DIODES AL5810QEV4 Adjustable 60V Linear LED Driver User Guide

June 16, 2024
DIODES

DIODES AL5810QEV4 Adjustable 60V Linear LED Driver

DIODES AL5810QEV4 Adjustable 60V Linear LED Driver

General Description

The AL5810 Linear LED driver offers excellent temperature and voltage current stability with output adjustable handling capability. The AL5810 simplifies the design of LED drivers by setting the LED current with an external resistor using standard value resistors.

The AL5810 has an open drain output that can swing from 2.0V up to 60V supply voltage enabling it drive long LED chains for high-side or low-side LED strings. Its low 0.5V RSET pin is outside of the LED current path and can maintain current accuracy while minimizing the required overheads to regulate the LED current. This reduces its power dissipation compared to traditional linear LED drivers, making it ideal for driving  LEDs up to 250mA.

The AL5810 is available in the Wettable Flank W-DFN2020-3 (2mm x 2mm), power dissipation (PDIS) up to 2W and TO-252 (DPAK) package, (PDIS) up to 3.8W.

Applications

  • Decorative Lighting
  • Display Signage
  • AC Lighting Panels
  • LED Strings for Dome and Mood Lighting
  • Instrumentation Illumina

Key Features

  • 2.0V to 60V Wide Input Voltage Range
  • An external resistor for 100mA setting (Typ. 7.5kΩ)
  • Low Reference Voltage (VRSET = 0.5V)
  • Adjustable Sink or Source LED Current Up to 200mA/250mA (WDFN2020/TO-252)
  • ±5% LED Current Tolerance @Room Temp
  • Parallel Devices to Increase Regulated Current
  • Over Temperature Shutdown
  • 40°C to +105°C Ambient Temperature Range
  • Wettable W-DFN2020-3 (2mm x 2mm), PDIS up to 1.62W, TO-252 (DPAK), PDIS up to 3.8W
  • Totally Lead-Free & Fully RoHS Compliant
  • Halogen and Antimony Free “Green” Device

AL5810QEV4 Specifications

Parameter Value
Input Voltage 4.5VDC to 16VDC
LED Current 200mA
Number of LEDs 1~3 pcs
XY Dimension 46mm x 46mm

EVB Physical Picture

EVB Physical Picture

Connection Instructions

Power Supply Input: 4.5~16VDC (VIN, GND);
Connect LED string between “HS LED+” and “HS LED-” for high side connection;
Connect LED string between “LS LED+” and “LS LED-” for low side connection;
For PWM dimming operation: supply a 0-3.3V 200Hz~500Hz signal between PWM & GND.

Quick Start Guide

  1. By default, the LED current of evaluation board is preset at 50mA per channel.
  2. Ensure that the DC source is switched OFF or disconnected before soldering or connecting.
  3. For LED high side connection
    • Connect the anode wire of external LED string to HS LED+;
    • Connect the cathode wire of external LED string to HS LED-;
    • J1 & J4 are open, J2&J3 are shorted by Jumper (Default);
    • For PWM dimming operation, J1,J3 & J4 are open, J2 is shorted by Jumper.
  4. For LED low side connection
    • Connect the anode wire of external LED string to LS LED+;
    • Connect the cathode wire of external LED string to LS LED-;
    • J1 & J2 are open, J3&J4 are shorted by Jumper;
    • PWM dimming operation is NOT supported in low side connection.
  5. Connect two DC line wires to the VIN and GND terminals on the evaluation board.
  6. Ensure that the area around the board is clear and safe, and preferably that the board and LEDs are enclosed in a transparent safety cover.
  7. Turn on the main switch. LED string should light up.

Evaluation Board Schematic

Evaluation Board Schematic

Evaluation Board Layout

Evaluation Board Layout

Bill of Material

Location Description Package
R2,R3 7.5KΩ, 1% 0805
R4 10KΩ, 5% 0805
Bead1,Bead2 74279215, 80Ω@100MHz RDC=0.3Ω, AEC-Q200 1206
C5,C6 MLCC, CGA4J3X7R1H105K125AB, 1µF, 50V, X7R, 0805, -55°C ~ +150°C,
AEC-Q200, TDK 0805
C1,C3,C4 MLCC, CGA4J2X7R2A104K125AA, 0.1µF,100V,X7R, 0805,-55°C ~ +125°C,
AEC- Q200,TDK 0805
U1 IC, AL5810QD-13, DIODES TO-252
Q1 MOSFET, DMN65D8LQ, 60V, DIODES SOT-23
D1 Diode, PDS3100Q-13, DIODES PowerDI®15
J1,J2,J3,J4 Connector, 2pin, pitch=2mm DIP
PWM Connector, Orange color DIP
HS LED-,LS LED- Connector, Black color DIP
GND Connector, White color DIP
VIN, HS LED+,LS LED+ Connector, Red color DIP
J3,J2 2-PIN Jumper, pitch=2mm

System Performance

Test @ LED voltage = 5.46V

System Performance

PWM Dimming Curve
Test @VIN=12V, LED voltage=5.46V

PWM Dimming Curve (Fpwm=200Hz)

Waveforms

Waveforms:

Turn ON:

Turn ON

Turn OFF:

Turn ON

Turn ON

Turn ON

Turn ON

BCI Test:

EVB can pass ISO11452-4 200mA BCI test without LED flicker and output current decrease.

IMPORTANT NOTICE

  1. DIODES INCORPORATED (Diodes) AND ITS SUBSIDIARIES MAKE NO WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, WITH REGARDS TO ANY INFORMATION CONTAINED IN THIS DOCUMENT, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR NON-INFRINGEMENT OF THIRD PARTY INTELLECTUAL PROPERTY RIGHTS (AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY  JURISDICTION).

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