WHITE KNIGHT PXH030 Pumps Owner’s Manual Product Information
- January 16, 2024
- WHITE KNIGHT
Table of Contents
- PXH030 Pumps
- Product Information
- Specifications & Performance
- Product Usage Instructions
- 1. Installation
- 2. Control & Monitoring
- 3. Ordering Instructions
- 4. Pump Service
- 5. Warranty & Accessories
- Q: Can I use the PXHSD030 pump without flooded suction?
- Q: How do I calculate displacement?
- Q: How should I clean the pump?
PXH030 Pumps
Product Information
Specifications & Performance
Model | PXH030 | PXHSD030 |
---|---|---|
Max Flow Rate* | 24.3 lpm (6.42 gpm) | 25.2 lpm (6.65 gpm) |
Displacement Per Cycle* | 0.089 liters (0.024 gal) | 0.089 liters (0.024 gal) |
Cycles per min | 390 max | 288 max |
Air Connection | 1/4 in | 1/4 in |
Weight | 3.6 kg (8 lb) | 3.6 kg (8 lb) |
Suction Lift* | 1 m (3 ft) | Flooded suction |
Sound Pressure** | 69.54 dB(a) at 80 psi 50 CPM | 75.56 dB(a) at 80 psi max CPM |
Power** | 58.44 dB(a) at 80 psi 50 CPM | 64.49 dB(a) at 80 psi max CPM |
Product Usage Instructions
1. Installation
Before installing the White Knight PXH030 pump, please follow
these steps:
-
Ensure that the installation area is clean and free from
debris. -
Verify that the pump is compatible with the system requirements
and specifications. -
Connect the air supply to the designated air connection using a
1/4-inch connector. -
Position the pump in the desired location, ensuring that it is
level and securely mounted. -
If using a PXHSD030 pump, ensure that a flooded suction is
available. -
Refer to the control and monitoring section for electrical
connections, if applicable.
2. Control & Monitoring
To control and monitor the White Knight PXH030 pump, please
follow these steps:
-
If applicable, connect the electrical power supply to the
designated power input. -
Use the control panel or interface to set the desired flow rate
and operating parameters. -
Monitor the pump’s performance and status indicators regularly
to ensure proper operation. -
Refer to the user manual for specific instructions on adjusting
settings and troubleshooting.
3. Ordering Instructions
If you need to order additional parts or accessories for your
White Knight PXH030 pump, please follow these steps:
-
Identify the specific parts or accessories required for your
application. -
Contact the authorized distributor or White Knight Fluid
Handling directly to place your order. -
Provide the model number and any other relevant information to
ensure accurate ordering. -
Confirm the delivery address and payment method with the
distributor or White Knight Fluid Handling.
4. Pump Service
If your White Knight PXH030 pump requires service or
maintenance, please follow these steps:
4.1 Rebuild Kits & Parts
If you need to rebuild or replace parts in your pump, follow
these steps:
-
Identify the specific parts or components that need to be
replaced. -
Contact the authorized distributor or White Knight Fluid
Handling to order the appropriate rebuild kits or parts. -
Follow the instructions provided with the rebuild kits to
disassemble and replace the necessary components. -
Perform any required testing or calibration after the rebuild
process.
4.2 Return Pump for Service
If your pump needs to be returned for service, follow these
steps:
-
Contact the authorized distributor or White Knight Fluid
Handling to initiate the return process. -
Provide the necessary information, including the pump model,
serial number, and reason for return. -
Follow the instructions provided by the distributor or White
Knight Fluid Handling for packaging and shipping the pump. -
Upon receipt of the pump, the service team will assess the
issue and perform the necessary repairs or maintenance.
5. Warranty & Accessories
White Knight offers warranties and accessories to enhance the
functionality of your PXH030 pump:
-
Refer to the warranty information provided with your pump for
details on coverage and duration. -
Contact the authorized distributor or White Knight Fluid
Handling for information on available accessories. -
Explore the range of accessories, such as pressure regulators,
hoses, fittings, and control panels, to optimize your pump’s
performance.
FAQ
Q: Can I use the PXHSD030 pump without flooded suction?
A: No, the PXHSD030 pump requires a flooded suction for proper
operation. Using it without flooded suction may void the warranty
and result in reduced performance. Please contact support for more
information.
Q: How do I calculate displacement?
A: To calculate displacement, divide the flow rate by the cycles
per minute (CPM). This will give you the amount of fluid displaced
per cycle.
Q: How should I clean the pump?
A: Cleaning instructions are provided in the user manual. Follow
the recommended cleaning procedures to ensure proper maintenance
and longevity of your White Knight PXH030 pump.
engineer approvedTM
PXH030 Owner’s Manual
187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476 https://wkfluidhandling.com
Table of Contents
1. Product Information
1
1.1 Specifications & Performance ……………………………………………………………………………….1 1.2 Temperature Limits………………………………………………………………………………………………2 1.3 Dimensions ………………………………………………………………………………………………………..2 1.4 Bill of Materials……………………………………………………………………………………………………3
2. Installation
4
2.1 Precautions ………………………………………………………………………………………………………..4 2.2 Warnings ……………………………………………………………………………………………………………5 2.3 Advantages ………………………………………………………………………………………………………..5 2.4 Environment & System…………………………………………………………………………………………5 2.5 Proximity Sensor Installation…………………………………………………………………………………6 2.6 Installation Instructions…………………………………………………………………………………………7
3. Control & Monitoring
8
3.1 Proximity Detection Wiring Information …………………………………………………………………..9 3.2 Shift Logic for Proximity Pumps …………………………………………………………………………….9 3.3 Conductivity Leak Detection Installation…………………………………………………………………..10 3.4 Fiber Optic Leak Detection Installation ……………………………………………………………………10 3.5 Calibrating D10 Amplifier for Fiber Optic Leak Detection………………………………………… 11
4. Ordering Instructions
12
5. Pump Service
13
5.1 Rebuild Kits & Parts …………………………………………………………………………………………..13 5.2 Return Pump for Service…………………………………………………………………………………….14
6. Warranty & Accessories
16
Copyright © 2023 White Knight Fluid Handling | A Graco company P: 435.783.6040 | support@wkfluidhandling.com | https://wkfluidhandling.com
Version 2.2.4 | 5 Dec 2023 Subject to change without notice
engineer approvedTM
PXH030 Owner’s Manual
Dear valued customer,
Thank you for purchasing a White Knight PXH030 pump.
Our dedicated team designs products to meet your exacting specifications with
a demonstrated commitment to quality that goes beyond mere words and fancy
slogans.
Our patented designs offer a variety of size and material options to meet
stringent requirements of high-pressure chemical delivery systems,
hightemperature re-circulation processes, chemical reclaim and bulk transport
applications, slurry systems, and more. Our safe, reliable products offer
superior performance, optimized efficiency, and simplified maintenance.
White Knight is able to provide the highest quality fluid handling products
through controlled, consistent in-house engineering and manufacturing. Through
continued significant investments in engineering and manufacturing, we lead
the industry with new technologies and products.
White Knight has received numerous awards for innovation and manufacturing
programs. We rigorously manage our quality assurance processes to ensure
consistency and reliability. Our quality controls include strict cleanliness
procedures and consistent manufacturing processes. For example, high-purity
product assembly, testing, and packaging is performed in a Class 100
cleanroom.
Please peruse this manual before installing your White Knight product. It
details installation requirements and setup instructions, and provides
additional information and accessories for enhanced functionality.
Our team has gone to great lengths to ensure our products serve your needs and
meet your requirements.
Further, we provide the highest quality products at the best value, and we
back them up with excellent warranties and world class support.
Thank you for your confidence and trust in White Knight products.
Sincerely,
White Knight Fluid Handling
Copyright © 2023 White Knight Fluid Handling | A Graco company P: 435.783.6040 | support@wkfluidhandling.com | https://wkfluidhandling.com
Ver. 2.2.4 | 5 Dec 2023 Subject to change without notice
engineer approvedTM
PXH030 Owner’s Manual
1. Product Information
1.1 Specifications & Performance
Model
PXH030
PXHSD030
Max Flow Rate*
24.3 lpm (6.42 gpm)
25.2 lpm (6.65 gpm)
Displacement Per Cycle*
0.089 liters (0.024 gal)
0.089 liters (0.024 gal)
Cycles per min
390 max
288 max
Air Connection
1/4 in
1/4 in
Weight
3.6 kg (8 lb)
3.6 kg (8 lb)
Suction Lift*
1 m (3 ft)
Flooded suction
Sound
Pressure**
69.54 dB(a) at 80 psi 50 CPM 75.56 dB(a) at 80 psi max CPM
Power**
58.44 dB(a) at 80 psi 50 CPM 64.49 dB(a) at 80 psi max CPM
- May vary by configuration or system. Suction lift diminishes over time. Recommended installation level less than 3 ft above source. To calculate displacement, divide flow rate by CPM. ** Sound measured in accordance with ISO9614-2:1997. *** Dry-run capable PXHSD030 pumps require flooded suction and may have reduced warranty. Contact support for details.
Max Fluid Temperature
Environmental Temperature
Max Supply Air Pressure
Min Startup Air Pressure
Fluid Path Materials
Non-Fluid Path Materials
145°C (293°F) min: 0°C (32°F) max: 50°C (122°F) 5.5 Bar (80 psi)
1.4 Bar (20 psi)
PTFE, PFA
PTFE, PFA, SS
Stroke Detection
Leak Detection
Electronic Control
Proximity stroke detection
Fiber optic with or without sensor, or conductivity CPC, CPT, or custom. Call
for details.
Discharge Pressure
PXH030 Performance
100
7
90
6
80
80 PSI
Air Pressure Air Consumption Cycle Rate
70
5
100 CPM
60 PSI 60
4
160 CPM 15 SCFM
50
12.5 SCFM
3 40 PSI 40
30
2
10 SCFM
200 CPM 220 CPM
20
20 PSI
5 SCFM 7.5 SCFM
1
10
240 CPM
PSI Bar
LPM
5
10
15
20
25
30
35
m3/hr
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
GPM
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
Liquid Flowrate
How to Read Charts
Draw a horizontal line at your discharge pressure and vertical line at desired
flow rate. At line intersect, estimate required air pressure, resultant cycle
rate and air consumption.
Discharge Pressure
PXHSD030 Performance
100
7
90
6
80
80 PSI
Air Pressure Air Consumption Cycle Rate
70
5
100 CPM
160 CPM
60 PSI
60
4
15 SCFM 200 CPM
50
12.5 SCFM 17.5 SCFM
3 40 PSI 40
10 SCFM
220 CPM
30
2
20 PSI 20
1 10
7.5 SCFM 5 SCFM
240 CPM
PSI Bar
LPM
5
10
15
20
25
30
35
m3/hr
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
GPM
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
Liquid Flowrate
Example At 2 Bar (30 psi) discharge pressure and 60 psi supply pressure, PXH030 pumps provide 15 lpm (4 gpm) liquid flow rate. They would cycle at 200 CPM, and exhaust 12.5 SCFM.
*Graph is for reference only. Performance was measured utilizing 1/2 in (3/8 in ID) air line and 1-1/4 in (1-1/8 in ID) liquid lines with 1 ft flooded suction. Performance may vary in your system.
Copyright © 2023 White Knight Fluid Handling | A Graco company P: 435.783.6040 | support@wkfluidhandling.com | https://wkfluidhandling.com
Ver. 2.2.4 | 5 Dec 2023 | P. 1 Subject to change without notice
Air Supply Pressure
engineer approvedTM
PXH030 Owner’s Manual
1.2 Temperature Limits
140°F 6
160°F
180°F
200°F
220°F
240°F
260°F
280°F
300°F
80
5 70
60 4
50
3 40
2
1 Bar 60°C
70°C
80°C
90°C
100°C
110°C
120°C
130°C
140°C
30
20 PSI 150°C
1.3 Dimensions
Dimensions in [mm] in
154 6.1
MOUNT WITH 2 EA. 3/8″ (10 mm) SOCKET HEAD CAP SCREWS
51
2.0
11
.4
31
263
1.2
62
10.4
2.5
25 1.0
111 4.4
116 4.6
100
CL
3.9
57 2.2 121
4.8 100
3.9
8
32
.3
1.3
Copyright © 2023 White Knight Fluid Handling | A Graco company P: 435.783.6040 | support@wkfluidhandling.com | https://wkfluidhandling.com
Ver. 2.2.4 | 5 Dec 2023 Subject to change without notice
engineer approvedTM
PXH030 Owner’s Manual
1.4 Bill of Materials
PXH030 BILL OF MATERIALS
Item Part Number Description
Qty.
1 1125-TE-0017 Pump Body
1
2 2127-TE-0021 Head, Right
1
3 2127-TE-0022 Head, Left
1
4 14300-PF-0010 Bellows Assembly
2
5 5143-MP-0001 Seal, Shaft
2
6 5144-PF-0024 Shaft
1
7 4142-MP-0004 Cage, Check
2
8 4135-MP-0006 Seat, Check
2
9 4100-MP-0004 Ball, Check, 1/2″
4
10 4140-TE-0001 Top Check Plug
2
11 14200-NP-0006 Plate, Base, Assembly
1
12 10040-TE-0003 Plug, NPT, 1/4″
2
13 10040-TE-0006 Plug, 5/8″, .300″
4
14 7400-TE-0001 Body, S-300®, 1/2″
2
15 7400-PF-0001 Insert, S-300®, 1/2″
2
16 7400-PF-0005 Nut, S-300®, 1/2″
2
17 3200-VI-0001 Diaphragm, .782
2
18 6150-UH-0001 Seat, QEV Exhaust
2
19 10080-VI-016-75 O-ring, 016 x .070
2
20 6140-FP-0002 Baffle Porous Poly QEV
4
21 6140-PP-0004 Mesh, QEV 04 & 05
6
22 10080-VI-019-75 O-ring, .019 x .070
2
23 8200-TE-0001 Adapter, Cap, Proximity
2
24 8110-TE-0006 Housing, Sensor
2
25 8600-XX-0057 Sensor, Proximity
2
26 10010-TE-0019 Nut, Jam
2
27 6090-UH-0003 QEH Body, 05
2
28 6150-NP-0007 Cap, Muffler, QEV
2
Leak Detect
Part
Description
14600-XX-0009 LF0 15 ft fiber optic cable with no amplifier
14600-XX-0010 LF1 15 ft fiber optic cable with D10 amplifier
14600-XX-0011 LF2 25 ft fiber optic cable with no amplifier
14600-XX-0012 LF3 25 ft fiber optic cable with D10 amplifier
14600-XX-0031 LC0 15 ft conductivity cable
14600-XX-0040 LC1 25 ft conductivity cable
Stroke Detect
Part
Description
14700-XX-0039 SX1 15 ft PNP normally open proximity switch
12
Fittings (Type, Size, Option)
Flaretek 1/4 in. F04 Compatible 3/8 in. F06
1/2 in. F08 3/4 in. F12 Pillar S-300 1/4 in. P04 3/8 in. P06 1/2 in. P08 3/4
in. P12 Synchro- 3/8 in. S06 Flare 1/2 in. S08 3/4 in. S12 PrimeLock 1/4 in.
L04 3/8 in. L06 1/2 in. L08 3/4 in. L12
Assemblies
14510-PF-0016 14510-PF-0001 14510-PF-0002 14510-PF-0003 14530-PF-0025
14530-PF-0012 14530-PF-0001 14530-PF-0002 14520-TE-0009 14520-TE-0001
14520-TE-0002 14570-PF-0013 14570-PF-0014 14570-PF-0001 14570-PF-0002
Body Inlet Only (Nut not included) 7200-PF-0001 7200-PF-0002 7200-PF-0003 7200-PF-0004 7400-TE-0031 7400-TE-0023 7400-TE-0001 7400-TE-0002 7010-TE-0001 7010-TE-0003 7010-TE-0002 7800-TE-0013 7800-TE-0014 7800-TE-0001 7800-TE-0002
Fittings (Type, Size, Option)
Tube Out Weldable FNPT
Plugged
3/8 in. T06 1/2 in. T08 3/4 in. T12 1/2 in. W08 3/4 in. W12 1/4 in. N04 3/8
in. N06 1/2 in. N08 3/4 in. N12
B00
Assemblies
7120-PF-0001 7120-PF-0002 7120-PF-0003 7300-PF-0001 7300-PF-0002 7100-TE-0001
7100-TE-0002 7100-TE-0003 7100-TE-0007 7130-TE-0001
10 9 7 9 8
1 6 45
11
3
14 15 16
22 23
27
17 19
2 20
13
18
21
24
28
25
26
Copyright © 2023 White Knight Fluid Handling | A Graco company P: 435.783.6040 | support@wkfluidhandling.com | https://wkfluidhandling.com
Ver. 2.2.4 | 5 Dec 2023 | P. 3 Subject to change without notice
engineer approvedTM
PXH030 Owner’s Manual
2. Installation
2.1 Precautions
Handling
Do NOT lift pump by proximity cables, quick exhaust valves nor air tubing.
Installation Orientation
PXH030 pumps must be installed in an upright position. The check valves are
actuated by gravity and/or flow, and they will not seat if the pump is not
upright. Do not install pumps within 3 ft of each other or it may interfere
with proximity sensors.
Timer Mode
PXH030 pumps require an end of stroke detection mechanism (pressure switch) to
prevent over stroking in timer mode. Operating a PXH030 in timer mode without
stroke detection will void the pump warranty.
Required Air Flow (Shuttle Valve)
PXH030 pumps require 1/4 in minimum orifice with unrestricted air flow.
Required Air Flow (Solenoid Valve)
PXH030 pumps require a 0.75 Cv solenoid. Using a reduced Cv will reduce flow
rates. Using a valve with more than 20% greater Cv will change operating
parameters, reduce pump life and void the warranty.
Under Supply of Air
PXH030 pumps operate erratically or stall when air supply is insufficient.
Ensure use of air supply pressures higher than averaged air consumption lines
in performance charts. Air supply lines and fittings must meet minimal inner
diameter requirements shown in the installation instructions.
Air Supply Pressure
Operating PXH030 pumps ~35% below max air pressure may significantly extend
pump life. PXH030 pumps require 20 psi minimum air pressure. Operation above
5.5 Bar (80 psi) may damage the pump and void the warranty.
Using Proximity Sensors
Pumps using a proximity sensor are not intrinsically safe and do not qualify
for use in explosion-proof environments.
Suction Lift
PXH030 pumps have initial suction lift of 3 ft. For best results minimize
suction lift.
Liquid Inlet/Outlet Connections
PXH030 liquid ports are not NPT nor any other standard. Use of connectors
other than those supplied by White Knight will damage the pump and void the
warranty.
Liquid Line Restriction
PXH030 pumps may be controlled by closing liquid outlet lines. However,
restricting liquid supply lines increases wear and should be avoided. Do NOT
pump against a closed liquid inlet. It will damage the pump and void the
warranty.
Running Dry
PXH030 pumps use the pumped liquid to lubricate their shafts. The pumps will
cycle faster and wear more than normal when run dry, which may cause damage
and loss of self-prime abilities. Standard models should not be run dry after
startup and are not warrantied under dry run conditions. Dry-run capable
PXHSD030 models may run dry for short periods. Warranty of dry-run models is
one-year. Extended warranties are available.
Pulse Dampener with Shuttle Valve
Air supply pressure to PXH030 pumps should be at least ten psi higher than the
liquid line pressure when using a pulsation dampener. Failure to do so may
cause erratic operation.
Cross Contamination
PXH030 pumps use porous material that may retain chemicals. Take precautions
to avoid cross contamination.
Copyright © 2023 White Knight Fluid Handling | A Graco company P: 435.783.6040 | support@wkfluidhandling.com | https://wkfluidhandling.com
Ver. 2.2.4 | 5 Dec 2023 Subject to change without notice
engineer approvedTM
PXH030 Owner’s Manual
2.2 Warnings
Pressurized Material
Pumps in use contain pressurized materials. Eliminate liquid and air pressure
via shut off valves before pump is serviced or removed from the system.
High Temperature
Heat may transfer to exterior surfaces when pumps operate with high
temperature fluids. Avoid direct contact with the pump when high temperature
fluids are present.
Hazardous Chemical
Use appropriate personal protective equipment when handling pump. Reference
Material Safety Data Sheet (MSDS) for information specific to your chemicals.
Loud Noise
Pump exhaust air contributes to work area noise levels. Only operate pumps
with approved muffler media, and use ear protection in noisy conditions.
2.3 Advantages
Head Pressure / Dead-Head
PXH030 pumps can be controlled by adjusting their liquid outlet pressures and
can be installed with head pressures up to dead-head (e.g. equal liquid and
air pressures) with no damage to the pump.
Thermal Cycling
PXH030 pumps require no maintenance when operated within their performance
range, even in thermal cycling applications.
2.4 Environment & System
Oversized Inlet Line
Pumps operate optimally with liquid inlet lines larger than the liquid outlet
lines. This reduces strain on the bellows and may reduce pulsation in the pump
outlet.
Clean Supply Air (CDA)
PXH030 pumps require use of Class 2 air for particles and moisture per ISO
8573-1. Use 10 micron filter; maintain -40°C dew point. A point-of-use filter
is recommended during first six months of operation in new fabs/systems due to
high risks of debris that can damage pumps and void warranty.
Flammable Solvents
PXH030 pumps are not constructed from conductive materials. System that pump
flammable solvents should be properly grounded to avoid ignition by static
charge. A River’s Edge test of isolative pumps with flammable liquids
indicated that liquids must be grounded and other procedures should be
followed. Copy of test available.
Pumping Liquids Near Boiling Point
Minimizing suction lift reduces pulsation and the potential for boiling or
outgassing of liquid in the inlet of the pump. Although reciprocating pumps
can pull suction lift, pump performance and life increase when suction lift is
minimized or eliminated.
Abrasive Slurry
Pumping abrasive slurry may accelerate wear of components. PXH030 pumps are
warrantied when used with slurry. However, normal wear is not covered by
warranty.
Environmental Temperature
PXH030 pumps are rated for 0°C (32°F) 50°C (122°F) environmental temperatures.
Do not freeze fluid in pump. Operation below 0°C may accelerate wear. Normal
wear is not covered by warranty.
Copyright © 2023 White Knight Fluid Handling | A Graco company P: 435.783.6040 | support@wkfluidhandling.com | https://wkfluidhandling.com
Ver. 2.2.4 | 5 Dec 2023 | P. 5 Subject to change without notice
engineer approvedTM
PXH030 Owner’s Manual
2.5 Proximity Sensor Installation
-
Remove QEV plug.
-
Attach QEV. Thread in NPT. Do not overtighten.
Proximity sensors ship already installed in their housings. Follow steps 2.1-2.3 if sensors are removed from their housings.
-
Ensure proximity sensor is properly installed in housing. Tighten to light contact. Tighten lock nut to housing.
Note: No gap
Attach sensor assembly to pump head.
Use a crescent wrench to tighten cap.
Tighten to bottom out. Do not overtighten.
- Repeat steps for both pump heads.
Sensor Installation
2.1
Ensure O-ring is set on the cap.
2.2
Place cap into housing.
2.3
Ensure proximity sensor is properly installed in housing. Tighten to light
contact. Tighten lock nut to housing.
Copyright © 2023 White Knight Fluid Handling | A Graco company P: 435.783.6040 | support@wkfluidhandling.com | https://wkfluidhandling.com
Ver. 2.2.4 | 5 Dec 2023 Subject to change without notice
engineer approvedTM
PXH030 Owner’s Manual
D10 amplifier must be calibrated before attaching fiber optic probes to the pump.
2.6 Installation Instructions
Pull-back dismount is standard. See steps 3.1-3.3 for forward dismount.
-
Set lever to up position. Slide base plate forward or pump body backward.
-
Lift pump off of base plate.
-
Screw base plate to surface with 3/8 in or 10 mm socket head cap screws into pre-drilled holes.
-
Set pump on base knobs; slide it forward. Set lever to down position.
-
Attach fittings to pump. Tighten to 20 inch-lbs.
-
Attach tubes and fittings per manufacturer instructions. Use backer wrench to hold fitting in place at pump.
-
Set air line via 1/4 in FNPT ports on quick exhaust valves. Line must be 3/16 in minimum orifice.
Push-Forward Dismount
Configuration Setup Replace step 4 with steps 3.1-3.3 to re-configure the base plate to pushforward dismount.
3.1
Move knobs to
opposite sides.
3.2
Set pump on base knobs; slide it backward.
3.3
Move lever down to locked position.
Install with Rigid Base Plate *Requires push-forward dismount configuration (steps 3.1-3.3)
Remove L bracket. Set lever in neutral (up) position.
Slide pump
forward; lift it off base plate.
Fix base plate to work station.
See step 4 above.
Return pump to base plate.
Move lock lever to down position. Reattach L bracket. Tighten to 12 in-lb.
Liquid Inlet/Outlet
Liquid ports are not NPT nor any other standard. Use of connectors other than
those supplied by White Knight will damage the pump.
Copyright © 2023 White Knight Fluid Handling | A Graco company P: 435.783.6040 | support@wkfluidhandling.com | https://wkfluidhandling.com
Ver. 2.2.4 | 5 Dec 2023 | P. 7 Subject to change without notice
engineer approvedTM
PXH030 Owner’s Manual
3. Control & Monitoring
Programmable Control
White Knight CPT-1 controllers monitor and adjust run mode, flow rate, leak
detection and other pump operations.
D10 Amplifier Electrical Hookups & Dimensions
White Knight recommends ExpertTM D10 amplifier for use with fiber optic stroke
and leak detection assemblies.
Standard Models and Main Unit
1
3 2
Load 4
Load 5
QD hookup is functionally identical (Pink wire not used)
+ 10-30V dc Standard Models 12-30V dc Bussable Power Models
150 mA max. load
Remote Teach
Wire Key 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray
Sub-Units NPN
4 Load
5
PNP
4 Load
5
12-30V dc Connection
From Main
Unit Bus
Remote Teach
12-30V dc Connection
From Main
Unit Bus
Remote Teach
10.5 ± 0.2 mm (typ.) 14.5 mm
(0.41″)
(0.57″)
7.6 mm 35.9 mm 0.30″ (1.41″)
Mounting Bracket (included with some models)
61.3 mm (2.42″)
68.1 mm (2.68″)
9.8 mm (0.39″)
Copyright © 2023 White Knight Fluid Handling | A Graco company P: 435.783.6040 | support@wkfluidhandling.com | https://wkfluidhandling.com
Ver. 2.2.4 | 5 Dec 2023 Subject to change without notice
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PXH030 Owner’s Manual
3.1 Proximity Detection Wiring Information
· 10-30 V DC · 200 mA · NPN-normally open · Listed IND.CONT.EQ 81u2 · For use
in the secondary of
a Class 2 source of supply
· Use of Proximity Sensors does not qualify for intrinsically safe
environments.
3.2 Shift Logic for Proximity Pumps
Air must be sent to either side at startup to initiate movement.
Pump Startup
During pump operation, the timing of the solenoid valve should be dependent on sensors with no time delays. There should be no delay between reading the sensor signal and actuating the solenoid valve.
Send air to left side
of pump
Check Sensors
Send air to right side
of pump
Logic
Only left sensor is true
Only right sensor is true
Air remains on either side if both sensors are true or false
Proximity End Stroke Operation
- The proximity sensors on the pump can both be seen in the middle of the stroke; thus it is required that the solenoid not be switched until just one sensor is seen. * Vertical line denotes when the solenoid was switched.
Copyright © 2023 White Knight Fluid Handling | A Graco company P: 435.783.6040 | support@wkfluidhandling.com | https://wkfluidhandling.com
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PXH030 Owner’s Manual
3.3 Conductivity Leak Detection Installation
Leaks are identified if conductive fluid contacts a sensor. Sensor provides a Sink (NPN)
or Source (PNP) signal, depending on the wire setup. See the wiring diagrams below.
Conductive leak detection does not qualify for use in explosion-proof environments. Conductive fluid required.
See below for elbow out configuration.
Source (PNP) Connection
Conductivity Leak Detect
White
+ Power
10-30
White/Blue Load – VDC
Wiring Diagrams
-
Remove leak adapter from assembly.
-
Replace NPT plug in “L” port with probe. Hand Tighten. Attach cable to signal translator (e.g. PLC).
Sink (NPN) Connection
White
Load
Conductivity
Leak Detect White/Blue
+ Power 10-30
– VDC
3.4 Fiber Optic Leak Detection Installation
D10 amplifier must be calibrated before attaching fiber optic probes to the
pump. Fiber optic sensors can melt if used at >130°C (266°F), causing leak
detect failure.
See below for elbow out configuration.
-
Remove leak adapter and leak detect probe from fiber optic assembly.
-
For straight out configuration replace NPT plug in “L” port with the probe. Hand-tighten.
-
Insert the fiber optic cable until it contacts the bottom of the probe.
-
Lower ferrule and gripper until snug against the probe. Hand tighten female gripper nut.
For elbow out configuration: -
Open the top and slide the front face of the D10 up. Press the fiber optic ends into the holes on its front. Slide the face down to lock cables in place.
Fiber optic
Conductivity
1.1
Replace NPT plug in “L” port with elbow adapter.
1.2
Attach fiber optic or conductivity leak detect probe per instructions above.
Copyright © 2023 White Knight Fluid Handling | A Graco company P: 435.783.6040 | support@wkfluidhandling.com | https://wkfluidhandling.com
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PXH030 Owner’s Manual
3.5 Calibrating D10 Amplifier for Fiber Optic Leak Detection
Step 1: Power On D10 Amplifier & Set “Dark Operate” Mode:
Push Button
Remote Line
0.04 s “Click” 0.8 s 0.04 s T 0.8 s
Result
Access Setup Mode
Press and hold both buttons > 2 seconds.
Press either button until LEDs show desired settings.
Select Settings
Return to Run Mode
Press and hold both buttons >2 seconds.
8 7 6 5 HS 4 3 DO 2 LO 1
Double-pulse remote line
TT
T
· Green Power LED turns OFF.
· Output LED remains active.
2x · Icons continue to display current setup.
· Bargraph turns OFF.
Pulse the remote
line until LEDs show
desired settings.
T
T
Note: Doublepulsing remote line causes setting to “back up” one step.
Sensor toggles through these setting combinations: LO – Normal Speed – No Delay (default) DO – Normal Speed – No Delay LO – High Speed – No Delay DO – High Speed – No Delay LO – Normal Speed – Delay DO – Normal Speed – Delay LO – High Speed – Delay DO – High Speed – Delay
8 7 6 5 HS 4 3 DO 2 LO 1
Hold remote line low · Green Power LED turns ON.
T T
2 seconds.
· Sensor returns to Run
2 seconds mode with new settings.
Step 2: Access “Single-Point Dark Set” Mode
Push Button
Remote Line
0.04 s “Click” 0.8 s 0.04 s T 0.8 s
Result
Press and hold static
Single-pulse remote · Power LED: OFF.
Access button > 2
line
· Output LED: ON (push button)
Set Mode
seconds.
T 1x
OFF (remote line)
or
· Static LEDs: LO & DO
alternately flashing
8 7 6 5 HS 4 3 DO 2 LO 1
8 7 6 5 HS 4 3 DO 2 LO 1
8 7 6 5 HS 4 3 DO 2 LO 1
Step 3: Set Sensing Condition
Set condition to “leak detection” sensing while probe tip is submerged in liquid. Then, remove the leak probe from liquid and reinserted into the “L” port. Amplifier will now signal when moisture if detected on the probe tip.
Push Button
Remote Line
0.04 s “Click” 0.8 s 0.04 s T 0.8 s
Result
Set Sensing Condition
· Present sensing
Present sensing
· Power LED: ON.
condition
condition
· Output LED: ON (push button)
or
· Five-click static button · Five-pulse remote lne
OFF (remote line)
· Bargraph: 4 indicators flash.
Sensor returns to Run mode with new settings
· Power LED: ON.
· Output LED: ON (push button)
OFF (remote line)
or
· Bargraph: #1, 3, 5, 7 flash for failure.
Sensor returns to Set sensing condition.
8 7 6 5 HS 4 3 DO 2 LO 1
8 7 6 5 HS 4 3 DO 2 LO 1
8 7 6 5 HS 4 3 DO 2 LO 1
Copyright © 2023 White Knight Fluid Handling | A Graco company P: 435.783.6040 | support@wkfluidhandling.com | https://wkfluidhandling.com
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PXH030 Owner’s Manual
4. Ordering Instructions
Required (Default Model)
Additional Options (Blank if not needed)
PXH030 – F08 – LF0 – SX1 – TF08 –
1
2
3
4
5
6
Rev
Options 1-3 are required. Leave Additional Options blank if not desired. Only add Outlet if different than Inlet.
Default options are highlighted
1. Pump Model
Standard
PXH030
Dry-Run
PXHSD030
2. Check Ball Material
PTFE Check balls
blank
PFA Check balls
F
4. Leak Detection
No leak detection
blank
15 ft fiber optic cable with no amplifier LF0
15 ft fiber optic cable with D10 amplifier LF1
25 ft fiber optic cable with no amplifier LF2
25 ft fiber optic cable with D10 amplifier LF3
15 ft conductivity cable
LC0
25 ft conductivity cable
LC1
3. Inlet Fitting
5. Stroke Detection
Front straight only
No stroke detection
blank
Flaretek
1/4 in. F04
Compatible 3/8 in. F06
15 ft PNP normally open proximity switch
SX1
Tube Out
1/2 in. F08
3/4 in. F12 * Proximity switch ordered separately.
3/8 in.
T06
Proximity switch is required for operation. Standard configuration
1/2 in. T08 does NOT include proximity switch.
3/4 in. T12 For applications requiring the NPN
Weldable 1/2 in. W08 signal, White Knight recommends the
3/4 in.
W12
use of a signal converter similar to Balluf part number BAE002H.
Pillar S-300 1/4 in. P04
3/8 in. P06
Timer mode operation requires end-of-stroke detection. Use
1/2 in. P08
of timer mode without stroke
3/4 in. P12
detection voids the warranty.
FNPT
1/4 in. N04 Operating the pump without the included
3/8 in.
N06
quick exhaust valves (QEVs) voids pump warranty. Customers may use their own
1/2 in. N08 QEVs with the optional NPT adapter.
3/4 in. N12
Synchro- 3/8 in. S06 Flare 1/2 in. S08
3/4 in. S12
PrimeLock 1/4 in. L04
3/8 in. L06
1/2 in. L08
3/4 in. L12
6. Outlet Fitting
Straight only.
Front Top
Select Top or Front.
Same as Inlet
blank n/a
Flaretek
1/4 in. FF04 TF04
Compatible 3/8 in. FF06 TF06
1/2 in. FF08 TF08
3/4 in. FF12 TF12
Tube Out 3/8 in. FT06 TT06
1/2 in. FT08 TT08
3/4 in. FT12 TT12
Weldable 1/2 in. FW08 TW08
3/4 in. FW12 TW12
Pillar S-300 1/4 in. FP04 TP04
3/8 in. FP06 TP06
1/2 in. FP08 TP08
3/4 in. FP12 TP12
FNPT
1/4 in. FN04 TN04
3/8 in. FN06 TN06
1/2 in. FN08 TN08
3/4 in. FN12 TN12
Synchro- 3/8 in. FS06 TS06 Flare 1/2 in. FS08 TS08
3/4 in. FS12 TS12
PrimeLock 1/4 in. FL04 TL04
3/8 in. FL06 TL06
1/2 in. FL08 TL08
3/4 in. FL12 TL12
Revision
No revision
blank
Contact support for revision level
or copy exact code activation details. Configured part numbers are not Copy
Exact Part Numbers. support@wkfluidhandling.com
Copyright © 2023 White Knight Fluid Handling | A Graco company P: 435.783.6040 | support@wkfluidhandling.com | https://wkfluidhandling.com
Ver. 2.2.4 | 5 Dec 2023 Subject to change without notice
engineer approvedTM
PXH030 Owner’s Manual
5. Pump Service
Pumps fully rebuilt by White Knight, certified rebuilders, or technicians
certified by White Knight receive full warranty renewal. Details below.
White Knight Rebuilds
Request factory rebuilds by web form at:
https://wkfluidhandling.com/support/rma/. An RMA# will be provided after
processing.
*Customers must follow decontamination instructions in Section 4.4 when returning a pump to White Knight.
Certified Rebuilders
White Knight’s global network of certified rebuilders expedite rebuild turn-
around time and minimize shipping costs. Find certified rebuilders at:
https://wkfluidhandling.com/rebuilders/
Rebuild Pump as Certified Technician
White Knight offers trainings to certify technicians to rebuild pumps.
Technicians who pass the training are issued a two-year certification. During
the two years, parts in pumps rebuilt by the technician receive a full
warranty. See: https://wkfluidhandling.com/virtual-rebuilds/
5.1 Rebuild Kits & Parts
Rebuild kit for PXH030 is RBPXH030-1. Rebuild kit for PXHSD030 is RBPXHSD030-1 (labor not included). To request rebuilds by White Knight, use RBPXH030-5 or RBPXHSD030-5, respectively (labor included).
9 2
Pump rebuilds require tool kit: 12200-XX-0030 (Legacy# PXH030-170)
3
4 6
Dry-run (SD) pumps use different shaft and shaft seals. Contact White Knight for details.
5
7 8 1
RBPXH030-1
ITEM NO. PART NUMBER
DESCRIPTION
QTY.
1
3200-VI-0001
DIAPHRAGM, .782
2
2
4100-MP-0004
CHECK BALL 1/2″
4
3
4135-MP-0006
CHECK SEAT BOTTOM HI-FLOW 25L & 30L
2
4
4142-MP-0004
CHECK CAGE TOP HI-FLOW 25L & 30L
2
5
5143-MP-0001
SEAL, SHAFT, 30L
2
6
5144-PF-0024
SHAFT, SOLID, PFA, 30L
1
7
6140-FP-0002
BAFFLE, .800″
4
8
6150-UH-0001
SEAT, QEV EXHAUST, 30L & 60L
2
9
14300-MP-0017 BELLOWS ASSEMBLY, 30L, A & H, PROXIMITY
2
Copyright © 2023 White Knight Fluid Handling | A Graco company P: 435.783.6040 | support@wkfluidhandling.com | https://wkfluidhandling.com
Ver. 2.2.4 | 5 Dec 2023 | P. 13 Subject to change without notice
engineer approvedTM
PXH030 Owner’s Manual
5.2 Return Pump for Service
Follow decontamination instructions when returning a pump for service.
DO NOT REMOVE PAGE FROM MANUAL. Copy page from manual or download at
https://wkfluidhandling.com/support/rma/.
Decontamination Instructions
PRINT COMPLETED DECONTAMINATION CERTIFICATION. IT MUST BE INCLUDED IN YOUR RMA
SHIPMENT.
White Knight products are designed for use with caustic and otherwise
dangerous liquids. Handle every product as if it contains dangerous chemicals
whether or not it actually does.
· Only those with adequate safety training should attempt to handle used
pumps. · Wear adequate safety gear appropriate for chemicals that have been in
the pump. · Review relevant Material Safety Data Sheets (MSDS) before handling
the pump. · Review emergency numbers for use in event of an accident. ·
Prepare Ph papers, showers, antidotes, clean-up equipment, neutralizers, and
other safety devices
used to detect, neutralize or minimize effects of chemicals described in
appropriate MSDS documents.
Rinse with DI Water
Circulate DI water through pump for twenty minutes before disassembly and/or
double bagging for shipment. If pump is nonfunctional, force DI water from
inlet through outlet for 40 minutes before shipment preparations.
Remove Pump from Station:
1. Disconnect liquid tubing connectors from front of pump (opposite shuttle
valve). 2. Plug NPT fittings with PTFE plug, Flare fittings with flare nose
cover and cap,
or other plug or cap as recommended by connector supplier. 3. Disconnect air
supply tubing from face of shuttle valve. 4. Loosen mount screw from base
plate. (Note: do not remove screw from base plate). 5. Remove base plate using
proper tool for the fastening devices (e.g. Allen wrench or screw driver).
Note: Base plate may stay if needed for replacement pump to be used. 6. Return
all removed parts to the pump.
Return Pump to White Knight:
1. Rinse pump with DI water as described above after removing it from its
station. 2. Drain remaining DI water from the pump inlet and outlet liquid
tubing connectors. 3. Plug liquid outlets as described in the Remove Pump from
Station section above. 4. Dry the pump, double bag it, and seal it in thick
polyethylene bags. 5. Return the pump to its original packaging. 6. Include
MSDS for the chemical that the pump was handling in the box with the pump. 7.
Obtain RMA number from White Knight and write it on the outside of the box. 8.
Ship to White Knight following all rules, regulations and laws regarding
shipment of dangerous
materials. Ship freight pre-paid. No collect shipments will be accepted.
Unauthorized use of White
Knight shipping accounts will result in the adding of freight to the bill in
addition to a service charge.
Include All Pump Components:
Pumps returned to White Knight for evaluation, service or repair must be
complete with all components, including but not limited to base plate, mount
screws, tubing connectors, tubing connector caps, flare noses, shuttle valves,
mufflers, and tubing. Missing parts will be added to the pump and charged to
the customer.
Copyright © 2023 White Knight Fluid Handling | A Graco company P: 435.783.6040 | support@wkfluidhandling.com | https://wkfluidhandling.com
Ver. 2.2.4 | 5 Dec 2023 Subject to change without notice
engineer approvedTM
PXH030 Owner’s Manual
DO NOT REMOVE PAGE FROM MANUAL. Copy page from manual or download at https://wkfluidhandling.com/support/rma/.
Decontamination Certification
COMPLETE AND PRINT THIS FORM. IT MUST BE INCLUDED IN YOUR RMA SHIPMENT.
I, the undersigned employee of
, certify that all
decontamination and safety procedures described in Decontamination Instructions section have
been followed for return of product below.
RMA#: (We cannot process returns without an RMA number.)
Serial#: (We cannot process returns without a product serial number.)
Metal Exposure:
(Check all that apply. Write in other metals if necessary.)
Product was used in a Metal Process.
Yes
No
Product was used in a Copper Metal Process.
Yes
No
Product was used with:
Aluminum
Cobalt
Gold
Lead
Nickel
Platinum
Silver
Tin
Titanium
Tungsten
Zinc
Other:
Chemical Exposure:
(Check all that apply. Write in other chemicals if necessary.)
Product was NOT used in chemicals (DI Water only).
Product was used in chemicals.
Ammonia Nitric Acid
Ammonium Hydroxide Phosphoric Acid
Hydrochloric Acid Sulfuric Acid
Hydrofluoric Acid Other:
Hydrogen Peroxide IPA
Shipping Information:
Please indicate metal processes to which the product has been exposed by
clearly and conspicuously labeling the outside of the return package with the
metal.
Products exposed to Metal Processes must be sent to the following address:
Products NOT exposed to Metal Processes must be sent to the following address:
White Knight Fluid Handling 187 East 670 South, Suite B Kamas, UT 84036
White Knight Fluid Handling 187 East 670 South, Suite C Kamas, UT 84036
Print Name: Signature:
Date:
Copyright © 2023 White Knight Fluid Handling | A Graco company P: 435.783.6040 | support@wkfluidhandling.com | https://wkfluidhandling.com
Ver. 2.2.4 | 5 Dec 2023 | P. 15 Subject to change without notice
engineer approvedTM
PXH030 Owner’s Manual
6. Warranty
White Knight follows strict manufacturing, assembly and testing procedures to
ensure consistency and reliability.
White Knight warrants PXH030 pumps and components are free from defects in
materials and workmanship for two years from our shipment date or your
installation date if provided within 90 days of shipment from our facility.
Failures due to normal wear, misuse, abuse or unauthorized disassembly nullify
this warranty.
White Knight does not guarantee the suitability of products for specific
applications. White Knight is not liable for any damage or expense resulting
from use or misuse of its products in any application. Responsibility is
limited solely to repair or replacement of defective products or components.
Prior written, faxed or emailed approval must be obtained from White Knight
before returning any product or component for warranty consideration. All
determinations regarding cause of failure are made by White Knight, and all
decisions regarding warranty fulfillment or nullification are made by White
Knight.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES
EXPRESSED OR IMPLIED, INCLUDING ANY GUARANTEE OF SUITABILITY FOR ANY PURPOSE.
NO VARIATIONS OF THIS WARRANTY SHALL BE HONORED NOR CONSIDERED LEGALLY
BINDING, EXCEPT WRITTEN AGREEMENTS SIGNED BY THE CEO OF WHITE KNIGHT FLUID
HANDLING.
Accessories
See ordering instructions or contact us for details.
Stroke Detection · Fiber Optic stroke detection with or without sensor · Solid
state pressure switch · Solid state dual pressure switch
Leak Detection · Fiber Optic leak detection with or without sensor ·
Conductivity leak detection
CPT-1 · Control/monitor run mode and flow rate.
CatcherTM Pre-Filters · In-line and pump-mounted options · Large through holes
to avoid loading · Filter may be removed without removing the CatcherTM from
the pump or the line. · Pumps damaged by passing solids that use a CatcherTM
are repaired as in warranty.
Filter Housing · 100% non-metallic · Allows for filter changing without
disconnecting the inlet/outlet lines · Rated for temperatures up to 210°C ·
Install with industry standard connections · Designed to allow for thermal
cycling · Upright and inverted installation options
Quick Exhaust Valves · Allows for immediate escape of exhaust air reducing
pulsation and exposure of solenoid valve to corrosive fumes · In-line and
pump-mounted options · UHMW-PE design · Comes standard with a one-year
warranty
Pulse Dampeners · Uses same CDA as supplied to pump · In-line and pump-mounted
options · Sizes available for all PXH Series pumps · Self-adjusting, Auto-
Level Valve is regulated by liquid line pressure
Copyright © 2023 White Knight Fluid Handling | A Graco company P: 435.783.6040 | support@wkfluidhandling.com | https://wkfluidhandling.com
Ver. 2.2.4 | 5 Dec 2023 Subject to change without notice
engineer approvedTM
PXH030 Owner’s Manual
Copyright © 2023 White Knight Fluid Handling | A Graco company P: 435.783.6040 | support@wkfluidhandling.com | https://wkfluidhandling.com
Ver. 2.2.4 | 5 Dec 2023 | P. 17 Subject to change without notice
engineer approvedTM
White Knight Support
187 E. 670 S. Kamas, UT 84036 Phone: 435.783.6040 Toll Free: 888.796.2476 Fax:
435.783.6128 support@wkfluidhandling.com https://wkfluidhandling.com/support/
Part No. 18200-LM-0017
Copyright © 2023 White Knight Fluid Handling | A Graco company P: 435.783.6040 | support@wkfluidhandling.com | https://wkfluidhandling.com
Version 2.2.4 | 5 Dec 2023 Subject to change without notice
References
- White Knight Fluid Handling | High Purity Chemical Solutions
- Certified Service Providers - White Knight Fluid Handling
- Support RMA - White Knight Fluid Handling
- Virtual Rebuilds - White Knight Fluid Handling