MOXA V3200 Series Industrial Computing User Manual

V3200 Series Hardware User Manual
Version 1.1, November 2023
www.moxa.com/products

V3200 Series Industrial Computing

V3200 Series Hardware User Manual
The software described in this manual is furnished under a license agreement and may be used only in accordance
with the terms of that agreement.
Copyright Notice
© 2023 Moxa Inc. All rights reserved.
Trademarks
The MOXA logo is a registered trademark of Moxa Inc.
All other trademarks or registered marks in this manual belong to their respective manufacturers.
Disclaimer

• Information in this document is subject to change without notice and does not represent a commitment on the part of Moxa.
• Moxa provides this document as is, without warranty of any kind, either expressed or implied, including, but not limited to, its particular purpose. Moxa reserves the right to make improvements and/or changes to this manual, or to  the products and/or the programs described in this manual, at any time.
• Information provided in this manual is intended to be accurate and reliable. However, Moxa assumes no responsibility for its use, or for any infringements on the rights of third parties that may result from its use.
• This product might include unintentional technical or typographical errors. Changes are periodically made to the information herein to correct such errors, and these changes are incorporated into new editions of the publication.

Technical Support Contact Information
www.moxa.com/support

Introduction

This chapter gives a general overview of the V3200 computer’s hardware features and specifications.

Overview

The V3200 Series embedded computers are built around an Intel® Core™ i7/i5/i3 or Intel® Celeron® highperformance processor and come with up to 64 GB RAM, one M.2 2280 M key slot, and two HDD/SSD for storage expansion. The computers are compliant with EN 50155:2017 and EN 50121-4 standards covering operating temperature, power input voltage, surge, ESD, and vibration, making them suitable for railway onboard and wayside applications. For connecting with onboard and wayside systems and devices, the V3200 computers are equipped with a rich set of interfaces including 4 Gigabit Ethernet ports (default; can go up to 8 ports) with one-pair LAN bypass function to ensure uninterrupted data transmission, 2 RS-232/422/485 serial ports, 2 DIs, 2 DOs, and 2 USB 3.0 ports. The built-in TPM 2.0 module ensures platform integrity and provides hardware-based security as well as protection from tampering. Vehicular applications require reliable connectivity. They also require clear indicators on the device that identify the status of the software. The V3200 computers come with two 5G/one LTE and 6 SIM-card slots to help establish redundant LTE /Wi-Fi connections and three programmable LEDs that enable monitoring of the runtime status of software.

Package Checklist

The following items are included in the package.

• V3200 Series embedded computer
• Wall-mounting kit
• 2 HDD trays
• 16 screws for securing the HDD trays
• HDMI cable locker
• Quick installation guide (printed)
• Warranty card

NOTE
Notify your sales representative if any of the above items are missing or damaged.

Product Features

• Intel® Celeron®/Intel® Core™ i3/i5/i7 embedded computer for in-vehicle applications
• Variety of interfaces: 8 GbE ports, 2 serial ports, 2 DIs, 2 DOs, 2 USB ports, and 1 M.2 B/E key for wireless (5G, Wi-Fi 6)
• Supports dual independent displays (VGA and HDMI with 4K resolution)
• Native TSN support (for models with i7-1185GRE processor)
• Onboard TPM module for enhanced cybersecurity
• Complies with all EN 50155 mandatory test items
• Compliant with EN 50121-4
• IEC 61373 certified for shock and vibration resistance
  *This product is suitable for rolling stock railway applications, as defined by the EN 50155 standard. For a more detailed statement, click here: www.moxa.com/doc/specs/EN_50155_Compliance.pdf

Hardware Specifications
For the product hardware specifications, refer to Moxa’s website: https://www.moxa.com.
Hardware Block Diagram

Hardware Introduction

V3200 embedded computers are compact and rugged for use in industrial applications. LED indicators help you monitor performance and identify trouble spots, multiple serial ports allow you to connect a variety of devices for wireless  operation, and the reliable and stable hardware platform lets you devote your attention to developing your applications, rather than diddling with low-level APIs and device drivers.

Appearance
Front View
V3200-TL-8L Models

V3200-TL-4L Models

Rear View

Dimensions
V3200-TL-8L Models

V3200-TL-4L Models

LED Indicators
The following table describes the LED indicators located on the front and rear panels of the V3200 Series computer.

Ethernet
(100 Mbps) (1000 Mbps)| Green| Steady ON: 100 Mbps Ethernet link Blinking: Data transmission is in progress
Yellow| Steady ON: 1000 Mbps Ethernet link Blinking: Data transmission is in progress
Off| Data transmission speed at 10 Mbps or the cable is not connected
Ethernet
(1000 Mbps)
(2500 Mbps)
LAN1| Green| Steady ON: 1000 Mbps Ethernet link Blinking: Data transmission is in progress
Yellow| Steady ON: 2500 Mbps Ethernet link Blinking: Data transmission is in progress
Off| Data transmission speed at 100/10 Mbps or the cable is not connected
Serial (TX/RX)| Green| Tx: Serial port is transmitting data
Yellow| Rx: Serial port is receiving data
Off| No operation
Storage| Yellow| Data is being accessed from either the M.2 M key (PCIe [x4]) or the SATA drive
Off| Data is not being accessed from the storage drives
LAN Bypass LED (I/O board)| Yellow| LAN bypass mode is activated
Off| No operation
Programmable LED (Main board*3)| Green| Application active normally, blinking or frequency adjustment
Off| No operation

Real-time Clock
The embedded computer’s real-time clock is powered by a lithium battery. We strongly recommend that you DO NOT replace the lithium battery on your own. If the battery needs to be changed, contact the Moxa RMA service team.

ATTENTION
There is a risk of explosion if the wrong type of battery is used. To avoid this potential danger, always be sure to use the correct type of battery. Contact the Moxa RMA service team if you need to replace your battery.
Caution
Dispose of used batteries in a suitable manner. Consult the battery manufacturer for details on disposing batteries.

Hardware Connection Description

In this chapter, we show how to connect the embedded computers to the network and to a variety of common devices.
Installing the V3200
Wall or Cabinet Mounting
The V3200 computer comes with 2 wall-mounting brackets. Attach the brackets to the computer using 4 screws on each side. Ensure that the mounting brackets are attached to the V3200 computer in the direction shown in the following figure.

The 8 screws for the mounting brackets are included in the product package. They are standard IMS_M3x5L screws and require a torque of 4.5 kgf-cm. Refer to the following illustration for details.

Use 2 screws (M3*5L standard is recommended) on each side to attach the V3200 to a wall or cabinet.
These 4 screws are not included in the product package; they need to be purchased separately. Ensure that the V3200 computer is installed in the direction shown in the following figure:

Wiring Requirements
This section describes how to connect peripheral devices to the embedded computer.
You should read and follow these common safety precautions before proceeding with the installation of any electronic device:

• Use separate paths to route wiring for power and devices. If power wiring and device wiring paths must cross, ensure that the wires are perpendicular at the intersection point.

ATTENTION
Do not run signal or communication wiring together with power wiring in the same wire conduit. To avoid interference, wires with different signal characteristics should be routed separately.

• Use the type of signal transmitted through a wire to determine which wires should be kept separate.
  The rule of thumb is that wiring that shares similar electrical characteristics can be bundled together.

• Keep input wiring and output wiring separate.

• It is advisable to label the wiring to all devices in the system.

ATTENTION
Safety First!
Be sure to disconnect the power cord before installing and/or wiring your V3200.
Wiring Caution!
Calculate the maximum possible current in each power wire and common wire. Observe all electrical codes dictating the maximum current allowable for each wire size.
If the current goes above the maximum ratings, the wiring could overheat, causing serious damage to your equipment.
Temperature Caution!
Be careful when handling the unit. When the unit is plugged in, the internal components generate heat, and consequently the outer casing may feel hot to the touch.

Connecting the Power
The V3200 computers are provided with M12 power input connectors on the front panel. Connect the power cord wires to the connectors and then tighten the connectors. Push the power button; the Power LED (on the power button) will light up to indicate that power is being supplied to the computer. It should take about 30 to 60 seconds for the operating system to complete the boot-up process.

The power input specification is given below:

• DC mains with a power source rating of 24 V @ 2.74 A; 100 V @ 0.584 A, and a minimum of 18 AWG.

ATTENTION
For safety reasons, refer to the following instructions on power input installation.

1. The power switch or circuit breaker between Moxa’s products and the power supply should easily disconnect if a power overcurrent occurs.
2. The maximum branch circuit over current protection rate should be 20 A.
3. The DC power source wire specifications should be a minimum 14 AWG and comply with VW-1 or FT-1 standards.

For surge protection, connect the grounding connector located below the power connector with the earth (ground) or a metal surface.

Grounding the Unit

For surge protection, connect the grounding connector located beside the power connector with the earth (ground) or a metal surface.

Connecting Data Transmission Cables
This section describes how to connect V3200 embedded computers to a network and serial devices.
Connecting to the Network
There are one 1000/2500 Mbps and three 100/1000 Mbps Ethernet ports for V3200 -TL-4L models, one 1000/2500 Mbps and seven 100/1000 Mbps Ethernet ports for V3200-TL-8L models. Both use M12 X-coded connectors and are  located on the front panel of the computer.

ATTENTION
There is risk of damage to the M12 X-coded cable due to improper installation or removal.
Before you attach an M12 X-coded cable to an Ethernet port on the V3200, read the instructions carefully.
The M12 X-coded cable is designed with locking mechanisms to prevent pin misalignment. Ensure that you properly align the indicator and notches when connecting the cable.
Do NOT insert the cable into a port with excessive force.

Refer to the following figure for the specific location of the Ethernet ports.
V3200-TL-4L Models

V3200-TL-8L Models

Refer to the following figure for the pin assignments of the Ethernet ports.

Follow the steps below to connect an M12 X-coded cable to the computer:

1. Obtain an M12 X-coded cable.
   The following table shows the Ethernet connector and cable options. For more information, contact your local Moxa sales representative.
   NOTE
   For best performance and transmission quality, Moxa strongly recommends that you use cables and connectors from Phoenix Contact.

2. Align the notch on the M12 X-coded cable pin core with the notch on the port socket.
   Pin assignment of M12 plug. 8-pos.,
   M12 socket pin assignment 8-pos,

3. Connect the M12 X-coded cable to the port.
   NOTE
   Do NOT use excessive force to push the M12 X-coded cable into the port.

4. Turn the interlock screw to tighten it over the cable without using a mechanical tool (such as a screw wrench).

Connecting to a Serial Device
The V3200 comes with two serial ports, which can be configured for RS-232/422/485 interfaces. These ports are located on the rear panel.

Use a serial cable to connect your serial device to the embedded computer’s serial port. These ports have male DB9 connectors and can be configured for RS-232, RS-422, or RS-485 using the software. The pin assignments of the ports are shown in the table below:

RS-232/422/485 Pinouts

NOTE
This is the pin assignment for the computer-side connectors on the V3200. If you are wiring peripheralside connectors for a serial cable, you will need to match the pin assignment of the connectors.

Digital Inputs/Outputs
The V3200 comes with 2 digital inputs and 2 digital outputs in a terminal block.

Refer to the following figures for the pin definitions and the current ratings.

Digital Inputs
Dry Contact
Logic 0: Close to Ground
Logic 1: Open
Wet Contact (COM to DI)
Logic 0: 10 to 30 VDC
Logic 1: 0 to 3 VDC

Digital Outputs
Current Rating: 200 mA per channel
Voltage: 24 to 30 VDC
The wiring methods are shown in the diagram below:

NOTE
If you are using wet contacts, you must connect the source to the power. In addition, both DI and DO can only be wired as sink types.

Connecting the Displays
The V3200 comes with a D-Sub 15-pin female connector on the front panel to connect a VGA monitor. To ensure that the monitor image remains clear, tighten the monitor cable after connecting it to the V3200.
The pin assignments of the video output connector are shown in the diagram below:

DB15 Female Connector

In addition, an HDMI connector is also provided on the rear panel, allowing users to connect another display with an HDMI interface.

NOTE
For reliable video streaming capability, choose certified HDMI cables.

Connecting to the USB Ports
The V3200 comes with two USB ports on the rear panel. These ports come with USB 3.0 type A interfaces.
Refer to the following illustrations for the location of these ports.

You can use these USB ports to connect various peripheral devices, such as a keyboard, a mouse, and USB storage disks, to your computer.

Installing the Storage Drive
The V3200 comes with two sockets that allow users to install two SSD for storage expansion. Follow the steps below.

1. Fasten the 12 screws on the back of the computer and take off the cover.

2. Find the location of the storage sockets.

3. Take out the components from the SSD installation kit.
   One SSD requires two brackets, four silver screws and four black screws.

4. Attach the bracket with two black screws on each side of the SSD.

5. Install the SSD onto the socket and fasten four silver screws on two sides of the SSD.

6. Use the same steps to install the SSD on the other socket.

7. Reattach the screws on the rear cover of the computer.

Installing the SIM Cards
The V3200 comes with 2 sockets, allowing users to install Wi-Fi or cellular modules. To install the cellular module, you need to install the SIM card first. Follow these steps.

1. Find the SIM card holder cover on the front panel.

2. Unfasten the two screws on the cover and remove the cover. Each cellular module supports dual SIM cards and Micro SIM card type is also supported. Check the following diagram for the location of the SIM card slots.

3. Check the illustration icon above the slots and insert the SIM card(s) in the correct direction.
   Inserting the SIM cards incorrectly may damage the slot and the SIM card. Check the following diagram to see the example of inserting the SIM card into the B2 slot.
   To remove the SIM card, simply push in the SIM card to release it and pull out the SIM card.

4. Replace the cover on the SIM card slot.

Installing the Wireless Modules
Follow these steps to install the wireless modules.

1. Remove the twelve screws on the bottom panel of the computer.

2. Take out the bottom cover of the computer and unfasten two screws on the hard disk plate.

3. Slide the hard disk plate to the left and find the locations of the modules.

Installing the 4G/Wi-Fi Module
Follow these steps.

1. Insert the 4G/Wi-Fi module into the socket.

2. Fasten two black screws to secure the module.

Installing the 5G Module (package is under development)
To install the 5G module, do the following:

1. Insert the 5G module into the socket.

2. Fasten the silver screw to secure the module.

3. Insert the module on the other socket.

NOTE
There are two brackets at the end of the socket. These brackets can be rotated and used to fit the modules for both M.2 B key (3052) and M.2 B key (3050).

Installing the Wi-Fi 6 Module (package is under development)
To install the Wi-Fi 6 module, do the following:

1. Insert the module into the socket.
2. Fasten the silver screw to secure the module.

Installing Wireless Cables and Antennas
Follow these steps to connect the wireless cables and antennas.

1. Check the cable connectors on the modules. Refer to the following figures.
   • For 4G module, connect the cable on the connectors marked with D and M.
   • For 5G module, connect the cable on the connectors marked with AUX and MAIN.
   • For Wi-Fi 6 module, connect the cables on the connectors of the module.

2. To stabilize the cables, arrange the cables by using four black cable sockets above the modules.

3. Connect the cable connector to the connector holes on the rear panel of the computer. Refer to the following figure for the recommended locations for different module connectors.

4. Each cable comes with a lock washer and a nut. Insert the connector on the other end of the cable to the connector hole on the computer. Hold the lock washer against the rear panel and secure the antenna connector by tightening  the nut onto the thread protection ring.

5. To connect the connector, you need to insert a QMA-to-SMA adapter first, and then attach the antenna.
   This adapter needs to be purchased separately.

Switching the Wireless Module Socket
There are four wireless module sockets for installing a Wi-Fi, 4G, or 5G module. DIP switches are provided to fit the modules you want to install. The DIP switches are located below the sockets as shown in the following figure:

| S1| S2| S3
---|---|---|---
ON| Wi-Fi module (socket 1)| 5G module (socket 2)| 5G module (socket 3)
OFF| 4G module (socket 1)| –| –

For example, if you install 4G module in socket 1, you need to turn S1 to OFF and ensure mPCIE#1 Power option is ON as well. If you install 5G module in socket 2 or socket 3, (in cases, such as Sierra modules, sometimes with special pin  definition), you will need to turn S2 or S3 to ON.

Replacing the Battery
The V3200 comes with one battery slot containing a lithium battery with the specifications 3 V/195 mAh.
To replace the battery, do the following:

1. The battery cover is located on the front panel of the computer.

NOTE
This computer is designed to be supplied by listed equipment and rated 24 to 110 VDC, minimum 2.74 to 0.584 A. If you need assistance with purchasing a power adapter, contact the Moxa technical support team.

BIOS Setup

In this chapter, we describe the BIOS settings for the V3200 computer. The BIOS is a set of input/output control routines for peripherals to initialize the basic settings. The BIOS helps boot the system before the operating system is  loaded. The BIOS setup allows the user to modify the system configuration for basic input/output peripherals. All the configurations are stored in the CMOS RAM, which has a backup battery in case the computer is not connected to a  power source. Consequently, the data stored in the CMOS RAM is retained when the system is rebooted, or the power is disconnected.

Entering the BIOS Setup
To enter the BIOS setup utility, press the F2 key while the system is booting up. The main BIOS Setup screen will appear. You can configure the following settings on this screen.

• Continue: Continue to boot up
• Boot Manager: Select the device for boot up
• Device Management: Enter the device configuration menu
• Boot From File: Select the UEFI boot up file
• Administer Secure Boot: Enter the Secure Boot menu
• Setup Utility: Enter the BIOS configuration menu
• Intel® Management Engine BIOS Extension: Enter the AMT configuration menu (not supported in models with Intel® Celeron® and Core™ i3 processors)
  Select F2 to enter the BIOS configuration.

When you enter the Setup Utility, a basic description of each function key is listed at the bottom of the screen. Refer to these descriptions to learn how to use them.

The BIOS configuration screen is shown when you enter the Setup Utility option.

NOTE
The Processor Type information may vary depending on the model that you have purchased.

Main Page
The Main page displays basic hardware information, such as model name, BIOS version, and CPU type.

Advanced Settings
Select the Advanced tab in the main menu to open the advanced features screen.

Boot Configuration
The Numlock option allows configuration of the Numlock value.
Options: On (default), Off.

SATA Configuration
These items allow you to select the SATA speed limit and enable or disable the RAID mode.

SATA Speed Limited
Options: Auto (default), Gen 1, Gen 2, Gen 3
Map SATA Root Port under VMD
Options: Disabled (default), Enabled
Serial ATA Port
This setting displays information on the installed drives.
SATA Port Hot Plug
This setting allows you to enable/disable hot-plugging capabilities (the ability to remove the drive while the computer is running) that are configured by software for installed storage drives.
Options: Disabled (default), Enabled
RAID
You must set the Map SATA Root Port under VMD to Enabled to enable redundant array of inexpensive disks (RAID) technology. The device has two SATA interfaces, which support RAID level 0 and RAID level 1.
When using the continuous update policy, changes made to the data on the master drive while the system is not docked are automatically copied to the recovery drive when the system is re-docked. When using the on-request update policy, the master drive data can be restored to a previous state by copying the data on the recovery drive back to the master drive.

Source: http://en.wikipedia.org/wiki/Standard_RAID_levels

Intel Rapid Storage Technology
This section allows users to configure Intel® Rapid Storage Technology.

Upgrading the BIOS

This section describes how to upgrade the BIOS on your computer.
NOTE
It is possible to permanently damage the computer when upgrading the BIOS. We strongly recommend that you contact Moxa’s technical support staff for assistance to obtain all the necessary tools and the most current advice before  attempting to upgrade the BIOS on any Moxa device.
Step 1: Create a Bootable USB Disk
Before upgrading the BIOS, you must create a bootable USB drive as a system boot device for use in the future.

1. Insert a USB disk in the computer’s USB drive.

2. Search for “format” and select Create and format hard disk partitions.

3. Right-click on the USB disk item and select Format.

4. Select FAT32 and click OK to start formatting the disk.

Step 2: Prepare the Upgrade File
You must use the BIOS upgrade installation file to upgrade the BIOS. Contact Moxa’s technical department for assistance. The BIOS upgrade file includes an efi folder and an xxxx.efi file. Copy the efi folder and xxxx.efi file to the bootable  USB disk.

Step 3: Run the Upgrade Program on Your Computer

1. Reboot the computer with the boot disk and press F2 to go to the Boot Manager.
   If the BIOS cannot recognize the USB drive as the boot-up device, the USB drive might not have a partition table. Use the Windows command line tool diskpart to rebuild the partition table.

2. Select the USB Disk.
   The screen will switch to the SHELL environment.

3. Type fs0:, go to the directory where the upgrade file is located, and type xxxxxx.efi (the file name is based on the upgrade file from Moxa).

4. Wait until the upgrade procedure is completed.
   ATTENTION
   Do NOT switch off the power supply during the BIOS upgrade, since doing so may cause the system to crash.
   When the upgrade is finished, the computer will automatically reboot.
   You can check the BIOS version on the Main page to confirm that the upgrade is completed. If the system has more than one boot device, you will see the same number of fsx items (x represents the number).

5. Go to each fsx (x stands for the number) and type ls to view the content of the boot device.
   If you find an upgrade file, run it.

A. Regulatory Approval Statement

****This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference  that may cause undesired operation.
Class A: FCC Warning! This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

**European Community
WARNING**
This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

References

• Standard RAID levels - Wikipedia
• Moxa - Products
• Moxa - Support
• Moxa - Your Trusted Partner in Automation

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