SCANGRIP NOVA-EX R Extremely Powerful Rechargeable Ex Proof Floodlight Instruction Manual

June 16, 2024
SCANGRIP

SCANGRIP NOVA-EX R Extremely Powerful Rechargeable Ex Proof Floodlight

SCANGRIP NOVA-EX R Extremely Powerful Rechargeable Ex Proof
Floodlight

Feature

  • COB

  • 3000/6000 [email protected] (step 1/2)

  • 2000/4000 lumea (step 1/2)

  • 21.6V / 3350 mAh Li-ion

  • 31W

  • 5m 2×0.75mrn2H05RN-F

  • 3h

  • 2.15h/4.3h  (step 1/2)

  • IK07

  • IP65

  • 270x26lxl30 mm

  • 4.3 kg

  • -20°to+45°C

Feature Above specifications apply to the work light only
Incl. CHARGER
Input: 100-240V AC 50/60Hz
Output: 25.2V DC l.SA

Rechargeable Work Light

Important Reminders

  • Please read this instruction before any use, maintenance and service of explosion-proof lights.
  • The explosion-proof light must be used by a certain professional training person.
  • Must use the replacement parts which produced or appointed by the manufacturer for maintenance. Make sure the maintenance and service are not in a dangerous place and fulfilled by professional trained person. Using the parts which not manufactured by Scangrip A/S will destroy the explosion-proof performance of the explosion  proof lights.
  • The explosion-proof lights should comply with the relevant laws and regulations of the European Union.

WARNING!

  • Do not open when an explosive atmosphere is present!
  • Do not charge the battery in hazardous location!
  • Do not replace battery when an explosive atmosphere is present!

WARNING!
Battery Pack:

  • Only use the battery pack from Scangrip A/S, Part No. 3130009
  • Model No.: ZJ18650 21.6V 3350mAh 72.36Wh
  • Only use the charger pack with spec of Input: AC100-240V/50-60Hz 0.8A Output: 25.2V 1.5A
  • Using other sources parts may lower the intrinsic safety level of the explosion-proof lights. Make sure charging in non-dangerous environment.
  1. STANDARD
    IEC 60079-0:2017 Explosive atmospheres – Par0:Equipment – General requirements
    IEC 60079-1:2014 Explosive atmospheres – Par1:Equipment protection by flameproof enclosures ”d”
    IEC 60079-7:2015 Explosive atmospheres – Par7:Equipment protection by increased safety ”e”
    IEC 60079-18:2014 Explosive atmospheres – Par18:Equipment protection by type of protection ”m”
    IEC 60079-11:2012 Explosive atmospheres – Par11:Equipment protection by intrinsic safety ”i”
    IEC 60079-28:2014 Explosive atmospheres – Par28:protection of equipment and transmission systems using optical radiation
    IEC60079-31:2013 Explosive atmospheres – Par31: Equipment dust ignition protection by enclosure”t”
    IEC 60529:2001 Degrees of protection provided by enclosure(IP code)

  2. Product Model Definition and Basic Parameters
    Product Model Definition
    Product Model Definition and Basic Parameters
    Interpretation of product sequence code rules
    Product Model Definition and Basic Parameters
    Basic Parameters: Table 1.
    Table 1: Light Design Parameters

Product Description: Rechargeable Work Light
Product Model NO.: NOVA-EX R 03.5618
Dangerous Zone: Zone 1, Zone 2 / Zone 21, Zone 22
Adaptor: DC25.2V 1.5A
Battery Type and Capacity: 21.6V/ 3350mAh 72.36Wh (Li-ion)
Power Rating: 31W
Explosion-proof Symbol: II 2G Ex db eb mb IIC T6 Gb / II 2D Ex tb IIIC T85°C

Db IP65
Luminous Flux:| High 4000lm
Working Time:| High 2.15h
CRI (Ra):| >90
CCT:| 6000K
IPXX:| IP65
Operation Temperature(°C):| -20°C~+45°C
Storage Temperature(°C):| -20°C~+45°C
Product Dimension:| L270W261H130mm
Product Weight:| 4.3Kg
3. Usage and Application Scope
NOVA-EX R 03.5618 of Rechargeable Work Light (abbre.Explosion-proof in the following instruction) is suitable for using in explosive area of Zone 1, Zone 2, Zone 21, Zone 22, gas group IIA/IIB/IIC, dust group IIIA/IIIB/IIIC and Temperature Group T1~T6/T85°C. It is suitable for using in temporary local auxiliary lighting and local main lighting for the industries of petroleum produce, smelting, chemical, pharmaceutical, brewing, military reserve, etc.

  1. STRUCTURE

    • Explosion-proof cavity which includes the light source gluing contact surface cannot be repaired if any damage or crack happens.
    • The threads of explosion-proof cavity for the switch part cannot be repaired if any damage or crack happens.
    • he cylinder part of explosion-proof cavity for the switch part cannot be repaired if any damage or crack happens.
  2. INSTRUCTION

    • Before use, please check whether the packing is in good condition, if there is any visible damage of the light and charger. For the flood light, please check if there is any visible damage of the structure or “abnormal sound” inside.
      Please open the light to check if the damage will influence the explosion- proof performance and make appropriate treatment.

    • Please check if the explosion-proof light nameplate parameters listed are conformed to the actual conditions of use.

    • The explosion-proof light is with angle adjusting function from 0° – 180° to meet a variety of angle lighting orientation.

    • The power part is cast sealed. Stop use the light when the cast sealing material turn soft, crack and expand.

    • The explosion-proof light is with switch mode Dim-Middle-High-OFF. Press once “Dim”, twice “Middle”, third “High”, forth “OFF”. The corresponding working time is 4.3h, 2.15h.

    • Please charge the light under the circumstance between 0° C to +45° C. When charge the battery, the two pair of joints are provided with anti-reverse connection positioning slots. Please open the protective cover, insert the charging connector to the charging base and screw the butt cap tightly. Please pay attention to the charging orders: firstly make sure the reliable connection between the charging base and joint. Then plug the charger to AC power supply. The conversed operation is prohibited.

    • The explosion-proof light is with the function of battery capacity indicating. When charging, the battery indicator is “red”. When it turns “green”, the charging is finished and please disconnect the AC power supply.

    • The following operations are prohibited in any possible dangerous area:
      Open the light when it is working or turning off the load.
      Regular or occasional maintenance and repair.

    • The persons who use the light at site should know about the performance of explosion-proof light. Turn off the light in time and evacuate the dangerous area when find any abnormal phenomenon. Unqualified repair person is not allowed to repair the explosion-proof lights.

  3. MAINTENANCE

    • The service man must have on-the-job training to know the specification and operating performance of explosion-proof light. They must have professional knowledge and should familiar with the structure of explosion-proof light.
    • Clean the dust and dirt on the shell of the explosion-proof light regularly to improve the luminous efficacy and heat dispersion performance. A wet cloth can be used for cleaning.
    • Check whether the transparent parts have been impacted by foreign body regularly. Check whether the fasteners and inner components are loose, soldering off or corroded. If yes, do not use it until maintained.
    • If use the light in damp environment, please regularly check and change the sealing components to ensure the protective performance of the shell.
    • When disassemble the light, must comply with the warning requirements to operate in non-dangerous area.
    • When the cast sealing material turn soft, crack and expand obviously, please change the power immediately.
    • After open the shell, should check whether the sealing components become hard or adhesive; whether the insulating layer of the wire become green or carbonized; whether the insulating parts and electrical components become deformed or have scorch. If these problems are found, must repair the light immediately.
    • The model, specification, dimension and performance of the parts for maintaining should keep the same as the original ones.
    • Before closing the shell, should use replacement type anti rust oil on the explosive-proof threads and check whether the sealing ring is at the original location by achieve the sealing function when close the shell.
    • Do not disassemble the sealing parts of the light often. Otherwise the explosive-proof function will be affected.
  4. Special condition for safe use

    • Repairs of the flameproof joints may only be made by the manufacturer or on behalf of the manufacturer and on his own responsibility. Repair in compliance with the values in tables 1 and 2 of IEC 60079-1 is not accepted.
    • Fasteners related with flameproof joints shall have property class at least A2-70.
    • The toque for the screws of the terminal box shall be in the range of 22±2kgf.
    • When installation, use and maintenance, observe following standards IEC 60079-10, IEC60079-14, IEC60079 17 and IEC 60079-19.
    • Operating under explosive atmosphere, protection cap of charger must be tightened, do not open the protection cap under explosive atmosphere.
  5. External Dimension and Installation Diagram (Figures)
    External Dimension and Installation Diagram
\(Figures\)

Customer Support

DESIGNED BY
SCANGRIP
IN DENMARK

EU DESIGN PATENT NO. 3451038
// SCANGRIP A/S Rytterhaven 9 DK-5700 DENMARK
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