SCHMERSAL AZ 17-02ZRI B1 Safety Switch with Separate Actuator Instruction Manual
- June 16, 2024
- SCHMERSAL
Table of Contents
Safety switch with separate actuator AZ 17-02ZRI B1
Instruction Manual
About this document
1.1 Function
This document provides all the information you need for the mounting, set-up
and commissioning to ensure the safe operation and disassembly of the
switchgear.
The operating instructions enclosed with the device must always be kept in a
legible condition and accessible.
1.2 Target group of the operating instructions: authorised qualified
personnel
All operations described in the operating instructions manual must be carried
out by trained specialist personnel, authorised by the plant operator only.
Please make sure that you have read and understood these operating
instructions and that you know all applicable legislations regarding
occupational safety and accident prevention prior to installation and putting
the component into operation.
The machine builder must carefully select the harmonised standards to be
complied with as well as other technical specifications for the selection,
mounting and integration of the components.
The information contained in this operating instructions manual is provided
without liability and is subject to technical modifications.
1.3 Explanation of the symbols used
Information, hint, note: This symbol is used for identifying useful
additional information.
Caution: Failure to comply with this warning notice could lead to
failures or malfunctions.
Warning: Failure to comply with this warning notice could lead to
physical injury and/or damage to the machine.
1.4 Appropriate use
The Schmersal range of products is not intended for private consumers.
The products described in these operating instructions are developed to
execute safety-related functions as part of an entire plant or machine. It is
the responsibility of the manufacturer of a machine or plant to ensure the
correct functionality of the entire machine or plant.
The safety switchgear must be exclusively used in accordance with the versions
listed below or for the applications authorised by the manufacturer. Detailed
information regarding the range of applications can be found in the chapter
“Product description”.
1.5 General safety instructions
The user must observe the safety instructions in this operating instructions
manual, the country specific installation standards as well as all prevailing
safety regulations and accident prevention rules.
**** Further technical information can be found in the Schmersal catalogues
or in the online catalogue on the Internet:
products.schmersal.com.
Product description
2.1 Ordering code
Product Description:
AZ 17-(1)Z(2)I-(3)-(4)-(5)
(1)
| 11 | 1 NO contact/1 NC contact |
|---|---|
| 02 | 2 NC contacts |
(2)
none| Fastening force 5N
R| Fastening force 30N
(3)
none| M16 cable seal
ST| M12 connector
(4)
B1| Actuator B1
B5| Actuator B5
B6L| Actuator B6L
B6R| Actuator B6R
(5)
1637| gold plated contacts
2.2 Special versions
For special versions, which are not listed in the ordering code, these
specifications apply accordingly, provided that they correspond to the
standard version.
2.3 Purpose
The safety switches with separate actuator are suitable for sliding, hinged
and removable safety guards, which need to be closed in order to ensure the
necessary operational safety.
The safety switches are used for applications, in which the hazardous
situation is terminated without delay when the safety guard is opened.
When the safety guard is opened, the NC contacts are positively opened and the
NO contacts are closed.
The safety switchgear units are classified as type 2 interlocking devices in
accordance with EN ISO 14119 and are rated as highly coded.
The user must evaluate and design the safety chain in accordance with the
relevant standards and the required safety level.
The entire concept of the control system, in which the safety component is
integrated, must be validated to the relevant standards.
2.4 Warning about misuse
In case of improper use or manipulation of the safety switchgear, personal
hazards or damages to machinery or plant components cannot be excluded. There
are no residual risks, provided that the safety instructions as well as the
instructions regarding mounting, commissioning, operation and maintenance are
observed.
2.5 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from
defective mounting or failure to comply with the operating instructions
manual. The manufacturer shall accept no liability for damages resulting from
the use of unauthorised spare parts or accessories. For safety reasons,
invasive work on the device as well as arbitrary repairs, conversions and
modifications to the device are strictly forbidden, the manufacturer shall
accept no liability for damages resulting from such invasive work, arbitrary
repairs, conversions and/or modifications to the device.
2.6 Technical Data
Overall data
standard| EN ISO 13849-1
EN ISO 14119
EN IEC 60947-5-1
---|---
Coding level according to EN ISO 14119| high
Principle of action| Electromechanical
Shell material| Plastic, fiberglass-reinforced thermoplastic, self-
extinguishing
Actuator material| Stainless steel
gross weight| 95g
Overall Data – Product Characteristics
| Higher locking force | yes |
|---|---|
| Number of operating directions | 2 |
| Number of safety contacts | 2 |
| Number of cable connectors | 1 |
assess safety
standard| EN ISO 13849-1
EN IEC 60947-5-1
---|---
Performance level, maximum| c
Control category according to EN ISO 13849| 1
B 10D Normally-closed contact (NC)| 2,000,000 operations
Note| Electrical life on request.
Task time| 20 years
Security Assessment – Troubleshooting
Please note:| It can be used if troubleshooting of dangerous damage to the
1-channel mechanics is allowed and if there is adequate protection against
manipulation.
---|---
Performance level, maximum| d
Control category according to EN ISO 13849| 3
Note| for 2-channel use and with suitable logic unit.
Task time| 20 years
Mechanical parameters
| Mechanical life, minimum | 1,000,000 operations |
|---|---|
| locking force | 30N |
| Definitely disconnect the trip | 11 mm |
| Positive break force per NC contact, minimum | 17N |
| Positive breaking operating force, min. | 34N |
| Operating speed, maximum | 2 m/s |
| Install | screws |
| Fixing screw type | 2x M5 |
| Tightening torque of the fastening screws for the housing cover, minimum | Torx |
T10
Tightening torque of the fastening screws for the housing cover, maximum| 0.7
Nm
Note| 1 Nm
Mechanical data – Connection technique
| Cable entry | M 16 x 1.5 |
|---|---|
| terminal connector | IDC connection method |
| Cable cross-section, min. | 0.75 mm² |
| Cable cross-section, max. | 1mm² |
| Note (cable cross section) | All cable cross-sections shown include conductors |
and lugs
Allowed type of cable| flexible
Mechanical Parameters – Dimensions
| Sensor length | 30 mm |
|---|---|
| sensor width | 30 mm |
| sensor height | 85 mm |
environmental conditions
| Protection level | IP67 |
|---|---|
| Ambient temperature | -30 … +80 °C |
| Storage and transport temperatures, min. | -30 °C |
| Storage and transport temperature, max. | +85 °C |
| Allowed installation altitude, max. | 2,000 m |
Ambient conditions – Insulation values
| Rated insulation voltage | 250 VAC |
|---|---|
| Rated impulse withstand voltage | 4 kV |
| Overvoltage level | III |
| Pollution level according to IEC 60664-1 | 3 |
Electrical parameters
| Thermal test current | 10A |
|---|---|
| Rated short-circuit current according to EN 60947-5-1 | 1,000A |
| switching element | Open tool (NC) |
| Switching principle | Slow-action type, definitely opens the normally closed |
contact
On-off level| 2,000/h
Contact materials, electrical| silver
Electrical parameters – safety contacts
| Voltage, application category AC-15 | 230 VAC |
|---|---|
| Current, application category AC-15 | 4 A |
| Voltage, application category DC-13 | 24 VDC |
| Current, Application Category DC-13 | 4 A |
Note about the safety classification
Basically suitable up to Cat. 1 / PL c.
With 2-channel usage with fault exclusion mechanism (if a fault exclusion to
the 1-channel mechanics is authorised) and suitable logic applicable up to
Cat. 3 / PL d (Determined values can vary depending on the application-
specific parameters h op , d op and t cycle If multiple safety components are
wired in series, the Performance Level to EN ISO 13849-1 will be reduced due
to the restricted error detection under certain circumstances. as well as the
load.)
Mounting
3.1 General mounting instructions
Please observe the remarks of the standards EN ISO 12100, EN ISO 14119 and
EN ISO 14120.
The mounting position however must be chosen so that the ingress of dirt and
soiling in the used opening is avoided.
Use the supplied base plate for the fixing. The tightening torque of the
fixing screws must not exceed 150 Ncm. The enclosure must not be used as an
end stop. Any position is possible. The mounting position however must be
chosen so that the ingress of dirt and soiling in the used opening is avoided.
The unused opening must be sealed by means of slot sealing plugs.
3.2 Mounting of the actuator
The marks on the used actuator opening of the solenoid interlock and on the
actuator must be opposite.=
The actuator must be permanently fitted to the safety guards and protected
against displacement by suitable measures (tamperproof screws, gluing,
drilling of the screw heads).
Please observe that, when fixing the switch e.g. by means of rivetting or
welding, the insertion depth of the actuator is not modified. Different
actuator forms are available. The actuators B1 and B5 are preferably used for
sliding and removable safety guards. For hinged guards, the B6R and B6L
actuators.
Actuator B6L / B6R
When the switch is fitted on a hinged safety guard, please ensure that the
point of rotation is located within the range of the upper surface of the
safety switch, in which the actuator hook is inserted (refer to
table).
The axis of
the hinge must be d mm above and in a parallel plane to the top surface of the
safety switch. The basis setting provides a minimum radius of R min.
The B6L or B6R actuators are set to the smallest radius in factory. To
increase the radius, the setting screws a + b must be turned by means of a
hexagonal key A/F 2.0 mm.
3.3 Dimensions
All measurements in mm.
AZ 17 safety switch
Actuator
| Straight actuator B1 | Angled actuator B5 |
|---|---|
| Flexible actuator B6L | Flexible actuator B6R |
Electrical connection
4.1 General information for electrical connection
The electrical connection may only be carried out by authorised personnel in a
de-energised condition.
The contact labelling can be found in the wiring compartment of the switch.
Appropriate cable glands with a suitable degree of protection are to be used.
IDC method of termination
The IDC method of termination (cut clamp technology) enables connecting
flexible wires with cable section 0.75 … 1 mm² without using conductor
ferrules. To this effect, strip the wire for 17 … 20 mm and insert it into the
cable gland, close the cable gland, push the conductors in the groove of the
cover (refer to wiring example) and screw the cover back. Alternatingly
tighten the cover screws uniformly. Tightening force for the Torx T10 cover
screws 0.7 … 1 Nm.
4.2 Contact Options
Contacts are shown with safety guard closed. All NC contacts have positive
break .
| AZ 17-11Z.I | AZ 17-02Z.I |
|---|---|
with connector, A-coding
| AZ 17-11Z.I-ST | AZ 17-02Z.I-ST |
|---|---|
Key
| Automatic opener, NC contact
| Normally-open contact
| Normally-closed contact
Set-up and maintenance
The safety function of the safety components must be tested. In the case of correct installation and adequate use, the safety switchgear features maintenance-free functionality. A regular visual inspection and functional test, including the following steps, is recommended:
- Check for correct installation of the actuator and the switch
- Check the integrity of the cable entry and connections
- Check the switch enclosure for damages
- Remove particles of dust and soiling
Adequate measures must be taken to ensure protection against tampering either
to prevent tampering of the safety guard, for instance by means of replacement
actuators.
Damaged or defective components must be replaced.
Disassembly and disposal
6.1 Disassembly
The safety switchgear must be disassembled in a de-energised condition only.
6.2 Disposal
The safety switchgear must be disposed of in an appropriate manner in
accordance with the national prescriptions and legislations.
Schmersal Industrial Switch Manufacturing (Shanghai) Co., Ltd., No. 3336
Caoying Road, Qingpu District, Shanghai, The details and data involved have
been carefully checked. Image may vary from original image. You can find
further technical data in the instructions. There may be technical
modifications and errors.
Generated date 2023/12/28 3:49 pm
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