SCHMERSAL AZM 161SK-12 Solenoid Inter Lock Instruction Manual
- June 15, 2024
- SCHMERSAL
Table of Contents
SCHMERSAL AZM 161SK-12 Solenoid Inter Lock
Product Information
Specifications
- Product Name : Solenoid Interlock AZM 161SK-12/12RKAT -110/230
- Ordering Code : AZM 161SK-12/12RKAT -110/230
- Special Versions : Available
- Purpose : Ensuring safe operation and disassembly of the switchgear
- Warning about Misuse: Failure to comply with warning notices could lead to failures or malfunctions
- Exclusion of Liability: The information in this manual is provided without liability and is subject to technical modifications
- Technical Data: Available
Mounting
General Mounting Instructions
Follow these instructions for proper mounting of the Solenoid Interlock:
- Ensure the device is mounted securely in the desired location.
- Refer to the dimensions provided for accurate placement.
- If manual release is required, follow the instructions in section 3.3.
- In case of emergency release (ordering suffix -N), refer to section 3.4 for instructions.
- If the Solenoid Interlock is intended for emergency exits, section 3.5 provides relevant information.
Electrical Connection
General Information for Electrical Connection
Follow these guidelines for proper electrical connection:
- Ensure the electrical connection complies with all applicable safety standards and regulations.
- Refer to the contact options provided for appropriate connection methods.
Set-up and Maintenance
Follow these instructions for set-up and maintenance:
- Refer to the operating instructions manual enclosed with the device for set-up and commissioning.
- Ensure the operating instructions are kept in a legible condition and accessible.
- Only trained specialist personnel authorized by the plant operator should carry out the operations described in the manual.
- Read and understand all applicable legislation regarding occupational safety and accident prevention before installation and operation.
- For selection, mounting, and integration of components, carefully follow harmonized standards and other technical specifications as chosen by the machine builder.
Disassembly and Disposal
Disassembly
To disassemble the Solenoid Interlock, follow these steps:
Refer to the disassembly instructions provided in this manual.
Disposal
Properly dispose of the Solenoid Interlock according to local regulations
and guidelines.
FAQ
Where can I find further technical information?
You can find further technical information in the Schmersal catalogs or the
online catalog online.
About this
Function document
This document provides all the information you need for the mounting, set-up, and commissioning to ensure the safe operation and disassembly of the switchgear. The operating instructions enclosed with the device must always be kept in a legible condition and accessible.
Target group of the operating instructions:
authorized qualified personnel All operations described in the operating
instructions manual must be carried out by trained specialist personnel,
authorized by the plant operator only.
- Please make sure that you have read and understood these operating instructions and that you know all applicable legislations regarding occupational safety and accident prevention prior to installation and putting the component into operation.
- The machine builder must carefully select the harmonized standards to be complied with as well as other technical specifications for the selection, mounting, and integration of the components.
- The information contained in this operating instructions manual is provided without liability and is subject to technical modifications.
Explanation of the symbols used
Information, hint, note:
This symbol is used for identifying useful additional information.
Caution : Failure to comply with this warning notice could lead to failures or malfunctions.
Warning : Failure to comply with this warning notice could lead to physical injury and/or damage to the machine.
Appropriate use
- The Schmersal range of products is not intended for private consumers.
- The products described in these operating instructions are developed to execute safety—related functions as part of an entire plant or machine. It is the responsibility of the manufacturer of a machine or plant to ensure the correct functionality of the entire machine or plant.
- The safety switchgear must be exclusively used in accordance with the versions listed below or for the applications authorised by the manufacturer. Detailed information regarding the range of applications can be found in the chapter “Product description.
General safety instructions
The user must observe the safety instructions in this operating instructions
manual, the country-specific installation standards as well as all prevailing
safety regulations and accident prevention rules.
Further technical information can be found in the Schmersal catalogs or in the online catalog on the Internet: products.schmersal.com.
Product Description
Ordering code
AZM161 (1)-(2)(3)K(4)-(5)/(6)-(7)(8)
LED :（Us: 24 VAC/DC）
Special versions
For special versions, which are not listed in the ordering code, these
specifications apply accordingly, provided that they correspond to the
standard version.
Purpose
The solenoid interlock has been designed to prevent in conjunction with the
control part of a machine, movable safety guards from being opened before
hazardous conditions have been eliminated.
- Interlocks with power to lock principle may only be used in special cases after a thorough evaluation of the accident risk, since the safety guard can be opened immediately on failure of the power supply or upon activation of the main switch.
- The safety switchgears are classified according to EN ISO 14119 as type 2 interlocking devices.
- The user must evaluate and design the safety chain in accordance with the relevant standards and the required safety level.
- The entire concept of the control system, in which the safety component is integrated, must be validated to the relevant standards.
Warning about misuse
In case of improper use or manipulation of the safety switchgear, personal
hazards or damages to machinery or plant components cannot be excluded. There
are no residual risks, provided that the safety instructions as well as the
instructions regarding mounting, commissioning, operation and maintenance are
observed.
Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from
defective mounting or failure to comply with the operating instructions
manual. The manufacturer shall accept no liability for damages resulting from
the use of unauthorised spare parts or accessories. For safety reasons,
invasive work on the device as well as arbitrary repairs, conversions and
modifications to the device are strictly forbidden, the manufacturer shall
accept no liability for damages resulting from such invasive work, arbitrary
repairs, conversions and/or modifications to the device.
Technical Data
Mechanical data – Connection technique Ambient conditions – Insulation values
Note about the safety classification
Safety classification of the interlocking function
Basically suitable up to Cat. 1 / PL c.
With 2-channel usage with fault exclusion mechanism (if a fault exclusion to
the 1-channel mechanics is authorised) and suitable logic applicable up to
Cat. 3 / PL d
(Determined values can vary depending on the application-specific parameters hop, dop, and t cycle as well as the load.) If multiple safety components are wired in series, the Performance Level to EN ISO 13849-1 will be reduced due to the restricted error detection under certain circumstances
Safety classification of the guard locking function
If the device is used as an interlock for personal safety, a safety
classification of the guard locking function isrequired. When classifying the
interlock function, a distinction must be made between monitoring of the
interlock function (locking function) and controlling the unlocking function.
The following safety classification of the unlocking function is based on the
application of the principle of safety energy disconnection for the solenoid
supply.
The classification of the unlocking function is only valid for devices with monitored guard locking function and in the power to unlock version (see ordering code).
A fault exclusion for the guard locking function can be assumed by an external safety energy disconnection. In this case, the guard locking function does not have an effect on the failure probability of the unlock function. Thesafety level of the unlock function is determined exclusively by the external safety power shutdown.
Fault exclusion with regard to wiring routing must be observed. If for a certain application the power to unlock version of a solenoid interlock cannot be used, for this exception an interlock with power to lock can be used if additional safety measure need to be realised that have an equivalent safety level.
UL notice
Use Type 4X (Indoor Use) and 12 connector fittings. Tightening torque rating:
4.4 lb in.
Mounting
General mounting instructions
Please observe the remarks of the standards EN ISO 12100, EN ISO 14119 and
EN ISO 14120.
Three mounting holes are provided for fixing the enclosure. The solenoid interlock is double insulated. The use of an earth wire is not authorised. The solenoid interlock must not be used as an end stop. Any mounting position. The mounting position however must be chosen so that the ingress of dirt and soiling in the used opening is avoided. Unused actuator openings must be sealed with slot sealing plugs.
The actuator must be permanently fitted to the safety guards and protected against displacement by suitable measures (tamperproof screws, gluing, drilling of the screw heads).
Dimensions
All measurements in mm.
Manual release
(for set-up, maintenance, etc.)
Manual release is realised by turning the triangular key by 180° (M5
triangular key available as accessory), so that the locking bolt is pulled
into the unlocking position. Please ensure that jamming by external influence
on the actuator is avoided. The normal locking function is only restored after
the triangular key has been returned to its original position. After being put
into operation, the manual release must be secured by installing the plastic
cover, which is included in delivery.
Triangular key TK-M5 (101100887) available as an accessory.
Emergency release (ordering suffix -N)
(Fitting and actuation only from outside the hazardous area)
The emergency release should only be used in an emergency. The solenoid interlock should be installed and/or protected so that an inadvertent opening of the interlock by an emergency release can be prevented. The emergency release must be clearly labelled that it should only be used in an emergency. The label can be used that was included in the delivery.
To activate the emergency release in case of an emergency, the orange lever must be turned to the stop in the direction marked by the arrow. In this position, the safety guard can be opened. The lever is latched and cannot be returned to its original position. To cancel the blocking condition, the central mounting screw must be loosened to such extent that the lever can be turned back into its original position. The screw must then be re-tightened.
Emergency Exit
(Fitting and actuation only from within the hazardous area) To activate the
emergency exit of the T version in case of an emergency, the orange lever must
be turned to the stop in direction marked by the arrow. The emergency exit
function of the TD and TU versions is activated by pressing the red
pushbutton. In this position, the safety guard can be opened. The blocking
condition is cancelled by turning the lever in opposite direction or by
pulling back the pushbutton. In unlocked position, the safety guard is
protected against unintentional closing.
Electrical connection
General information for electrical connection
The electrical connection may only be carried out by authorized personnel
in a de-energized condition.
If the risk analysis indicates the use of a monitored interlock they are to be connected in the safety circuit with the contacts indicated with the symbol
Appropriate cable glands with a suitable degree of protection are to be used. Remove the walls of the mounting holes by inserting the cable entry. All plastic residues must be removed from the switch compartment.
Puncturing the wall of the holes with auxiliary tools (e.g. screwdriver) can cause damage.
Settle length x of the conductor:
- on cage clamps (CC) of type s or f: 5 … 6 mm
- on screw terminals (SK): 7 mm
Contact Options
Contacts shown in a de-energised condition and with the actuator inserted.
Integrated contact kit 12/12 G (with LED)
The 24 V are led internally to contacts 13 and 63. The corresponding signals
of the LED display can also be tapped at terminals 14 or 64.
Integrated contact kit 12/03 G (with LED)
The 24 V are led internally to contacts 11 and 63. The corresponding signals
of the LED display can also be tapped at terminals 12 or 64.
Set-up and maintenance
The safety function of the safety components must be tested. In the case of
correct installation and adequate use, the safety switchgear features
maintenance-free functionality. A regular visual inspection and functional
test, including the following steps, is recommended:
- Check fixation of the safety switch and the actuator.
- Fitting and integrity of the cable connections.
- Remove particles of dust and soiling.
Adequate measures must be taken to ensure protection against tampering either to prevent tampering of the safety guard, for instance by means of replacement actuators.
Damaged or defective components must be replaced.
Disassembly and disposal
Disassembly
The safety switchgear must be disassembled in a de-energised condition only.
Disposal
The safety switchgear must be disposed of in an appropriate manner in
accordance with the national prescriptions and legislations.