BougeRV IRV105 48 Amp Level 2 EV Charger User Manual

June 16, 2024
BougeRV

BougeRV IRV105 48 Amp Level 2 EV Charger

Safety Caution

  1. Do not put inflammable, explosive or combustible materials, chemicals, combustible steam and other dangerous articles near the charging pile;
  2. Keep charging connector clean and dry. If there is dirt, please use a clean dry cloth to wipe, do not touch the charging connector core when the power is on;
  3. It is strictly forbidden to use the charging pile when the charging connec­tor or charging cable has defects, cracks, wear, breakage or bare charging cable. If you find any defects, please contact the staff in time;
  4. Do not attempt to disassemble, repair or modify the charging pile. If you need to repair or modify the charging pile, please contact the staff. Improp­er operation may cause equipment damage, water leakage, electricity leakage and other situations;
  5. Press the emergency stop button immediately to cut off all input and output power in case of any abnormal situation during use;
  6. In case of rain or thunder, please charge with caution;
  7. Children are not allowed to get close to or use the charging pile during charging to avoid injury;
  8. During the charging process, the vehicle is forbidden to run and can only be charged when it is stationary. Please turn off the hybrid electric car and then charge it.
  9. During charging, the current cannot be adjusted. Only the charger is pulled out and set again. If you want to set the charging start time, please turn off the Auto-Sta rt.
  10. The maximum current of this charging gun is 48A and a ?:60A circuit breaker needs to be installed by a professional electrician.

Product Introduction

The product is a single-phase/three-phase AC wall box, mainly used for AC charging. The product works by swiping card or Wi-Fi, and contains charging protection, etc. The equipment adopts the principle of industrial design, to ensure the safety of equipment operation. The protection grade of the whole machine reaches IPSS, with good dust-proof and water-proof functions, and can be operated and maintained safely outdoors.

Product AppearanceBougeRV-IRV105-48-Amp-Level-2-EV-Charger-
fig-1

Functional Block DiagramBougeRV-IRV105-48-Amp-Level-2-EV-Charger-
fig-2

Product Features

  • Modular design, stable and reliable: the equipment adopts modular design principle, flexible configuration, convenient maintenance.
  • All-round protection, safe operation: with over-voltage protection, over-current protection, leakage protection, grounding protection, over-temperature protection, lightning protection, CP abnormal detection to ensure the safe and reliable operation of equipment, effectively prevent accidents.
  • Convenient use: convenient installation and more convenient use.
  • High protection grade: I PSS protection grade, supports the outdoor environment, but indoor using environment is recommended for a longer life span.
  • Low power consumption: low standby power consumption to 3W, low energy consumption.
  • Compatibility: The device is a simple home version that can be software-configured to operate in plug-and-play mode, requiring only software set-up and no hardware modification.
  • Compact structure: small space and light.

Main Parameters





Structure

| Type| Home edition
---|---|---
Material| Black tempered glass panel, PC material body
S ize| 75703(in) ( LWH )
Method| Wall-mounted /Column installation
Weight| 8 .4kg
Cable Length| 25ft





Technical Specification

| Input/Output Voltage| 240VAC
Input/Output Current| 48A Max
Frequency


Output Power

| S0/60Hz


ll.SkW Max

Power-IDLE| <3W
Certification| UL
Charge Interface| Type l Connector (SAEJ7772)
User Interface| LED(RG B)/LCD(4.3″)/RFID



Environmental Index

| Operating ambient temperature| -73 “F~722 “F (-25″C~+S0C)
Humidity| 5%~95%(RH)
Altitude| S656lft (2000m)
IP Degree| IPSS
Cool mode| Natural cooling





Safety Design

| Overvoltage Protection Under Voltage Protection Overcurrent Protection Residual Current Protection Over Temperature Protection CP Protection

Lightning Protection

Installation Instruction

  1. Fix the wall bracket (included) on the wall and keep the height from the groud at about 1280mm(4ft).
  2. Wiring(Fig.5) CD
  3. Plug-in. Plug the cable in the socket and power the device;
  4. Hard wiring. A professional electri­cian is required to opreate hard wiring.
  5. Wall-mounted installation and fixation (Fig. 6) Mount the rear mounting hole of the device from the front side to the wall fixing screw, and fix it;
  6. Mounting the charging holster under the equipment and keep the height from the groud at about 800mm(2.6ft)
  7. After installation, the effect is as follows:BougeRV-IRV105-48-Amp-Level-2-EV-Charger-fig-7

Check and Debug the Device

  1. Pre-operation check
    Before running, please carefully check and ensure the following:

  2. Ensure the EV charger is installed in a position to facilitate operation and maintenance.

  3. Ensure the EV charger are connected to accessories properly and installed securely.

  4. Ensure the selection of leakage protection switch of AC incoming line is reasonable.

  5. No external objects or parts are left on top of the EV charger.

  6. Power on the device

  7. Confirm that the above pre-operation check items meet the require­ments;

  8. Close the power input leakage protection circuit breaker;

  9. Power on, about 3 seconds startup self-check time, green indicator light flashes;

  10. After the power-on self-test is complete, observe the LED indicator status and screen display.

  11. Display interface

Charging Operation

  1. Charging Connection
    After the EV is parked, insert the charging connector into the charging port of the EV. Please carefully check whether it is inserted in place to ensure reliable connection.

  2. Charge control
    Stay for about 3 seconds to charge the electric car, in the card swiping area on the device panel, and the distance between the card and the card swiping area should be less than 2 mm.

  3. Stop charging
    When the charging pile is in working state, or the charging is completed, you can press the handle button and directly pull the connector out to end the charging.

  4. Use method of emergency stop button
    Use emergency stop button: When you press the emergency stop button, the EV charger will stop working immediately. How to restore: turn out the emergency stop button, and restart the EV charger with power off, and it will return to normal state.BougeRV-IRV105-48-Amp-Level-2-EV-Charger-
fig-9

Wi-Fi Function Usage

  1. Connect to Wi-Fi, turn on mobile Wi-Fi, search and connect to Wi-Fi name starting with BougeRV, initial password: 12345678;
  2. Open the mobile browser (Mobile phone’s own browser is recommended) and enter the IP address 192.168.4.1 in the URL bar of the browser or use the browser scan code to open the web page;
  3. Setting Click the setting icon in the upper left corner of the main page to enter the setting page, which can be set to charge, view/clear accumulated electricity, modify Wi-Fi connection password, etc.

Auto-Start

  1. Turn on Auto-Start, you can plug and charge immediately.
  2. Set “Auto-start” off, the anti-theft charging function will be turned on. Then, plugging in the charging connector to start charging automatically is banned, you have to click the”Start” button in the web-control page to start charging.

Conn-start

When the Conn-Start is opend, the mobile phone is connected to the charger hotspot(required), and the charging can be started automatically after inserting the charger.

PE Detect

To detect the power source you plug in if there is a ground wire. Make sure the circuit you use has the ground wire. If there is no ground wire, the LED indicator will turn red.

AUTO-START| CONN-START| CARD|
---|---|---|---

ON

|

OFF

|

OFF

| No need to enter the web and no need to share the same WiFi with the charger,just plug in & go immediately

OFF

|

OFF

|

OFF

| Need to go to the web page and m annually y click “START” to turn on the charging.

OFF

|

ON

|

OFF

| Share the same WiFi with your charger, and you can charge without going to the web page

OFF

|

OFF

|

ON

| Swipe Swipthe card and start charging according to the parameters set in the previous charge

Start charging with your phone:

BougeRV-IRV105-48-Amp-Level-2-EV-Charger-fig-12

*Note: If you need to use your mobile phone to start or stop charging, please turn off “Auto-Start”.

  • Reservation
    You can realize the reservation function by setting the “Begin time”. The setting steps are as follows:

    • First insert the connector into the charging port.
    • Then select the “Begin time” as required on the website.
    • When the countdown appears, the reservation is successful.

Note:
To use the reservation function, you need to turn off “Auto-Start” and “Conn- Start”. Some cars may not support the reservation function. If the reservation cannot be used normally, please set the “Begin time” to “Start Now”. There is no need to swipe the card after setting the reservation. The setting is only valid for a single time. The device will record the setting time. If you need to charge at the same time next time, click “Start” on the web page.

Charging status and indicators

Se rial charging state Green Blue Red
  UNCONN ECT off Normally on off
2 STANDBY Normally on off off
3 CHARG ING Breathin g off off
4 FINISH Normally on off off
5 CP off off Normally on
7 ov off off Normally on
8 LEAK off off Normally on
9 oc o ff off Normally on
10 OT off off Normally on
77 PE off off Normally on

 Troubleshooting

Error Codes Reasons Recommendation

CP

| CP connection of
charging connector
is abnormal| 1. Check whether the charging connector is
connected correctly and reliably
2. If the fault persists, contact us



PE

| The input/output is
improperly
grounded| 1. Immediately turn off the leakage/over current
protection switch of the distribution box
2. Check whether the input/output lines of AC
piles are grounded properly and whether the
input L/N is connected in normal sequence
3. After the fault is rectified, power on the device
again. If the fault persists, contact us
Error Codes| Reasons| Recommendation
---|---|---





ov

| ****





The AC input voltage is too high.

| 1. Please ask the electrician to test the input
voltage of the air switch
2. If the actual voltage exceeds 275Vac for a short
time, wait for the network to restore itself to the
normal voltage range, power off and restart
3. If the actual voltage exceeds 275Vac for a long
time, contact the power supply department
4.If the actual voltage is less than 265Vac and
the power failure is not recovered, please
contact us






UV

| ****




Th e AC input voltage is too low

| 1. Please ask the electrician to test the input
voltage of the air switch
2.If the voltage is temporarily below 85Vac, wait
for the voltage to return to normal range
3.If the actual voltage is lower than 85Vac for a
long time, contact the power supply depart-
ment
4. If the actual voltage is greater than 85Vac,
please contact us



oc

| ****


The AC input current is too large

| 1. Immediately turn off the leakage/over current
protection switch of the distribution box
2. Check whether there is low impedance
connection between two output lines of AC pile
3. After troubleshooting the above problems, the
power-on fails to recover. olease contact us




OT

| ****


The internal temperature
is greater than 185°F

| 1. Check the installation environment of AC piles.
Check whether there are heating devices or
devices nearby. Ensure that the ambient
temperature is below 122°F
2. If the fault cannot be rectified, please contact
Us





LEAK

| ****



Leakage current is
greater than 30mA

| 1. Immediately turn off the leakage/over current
protection switch of the distribution box
2. Check AC pile output line for damage or low
impedance connection to the ground
3. After troubleshooting the above problems,
reset the switch of leakage current protector and
power on again. If the fault still exists, please
contact us

Limited Warranty

BougeRV provides a three-year warranty for customers who purchase on Amazon and BougeRV’s official website only. The warranty is measured from the date of purchase by the original buyer. During the warranty period, if your charger stops working, we will stand behind our warranty.

Please follow the below steps to obtain the warranty service:

Reach out to us at

Provide the following information for confirmation:

  • A description of the product problem.
  • A video or picture of the screen of your charger to show the problem.
  • The proof of purchase (Amazon ID number).
  • The serial number ((Next to the QR code on the connector)).
  • Your shipping information.

This warranty does not cover any damage due to the following cases:

  1. Product damage caused by the user not following the use precautions.
  2. Products purchased neither on Amazon nor on BougeRV’s official website.
  3. Improper handling, installation, use and maintenance by user.
  4. The break-down and the failure caused by the force majeure, such as direct damage and inability to function properly caused by natural disasters.
  5. This warranty is only valid to the original purchaser of the device and is not transferable.
  6. Any causes beyond BougeRV’s control.

Need help? Email us via: service@bougerv.com

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