Lumec RPS-SOL Road Focus Plus Solar Instruction Manual

Lumec RPS-SOL Road Focus Plus Solar

Product Information

Specifications:

• Product Name: Solar Solution
• Model Number: RPS-SOL
• Part Number: 442296118631-R5
• 12NCs-Rx
  IMPORTANT: FOR YOUR PROTECTION, YOU MUST CAREFULLY READ ALL WARNINGS AND INSTRUCTIONS IN THEIR ENTIRETY PRIOR TO INSTALLATION, OPERATION, SERVICE OR MAINTENANCE. FAILURE TO DO SO CAN RESULT IN DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. If you do not understand these warnings and instructions, or if additional information is desired, please contact Signify, Lumec. TSC@signify.com phone 1-833-744-6439. involved. If not qualified, do not attempt installation, service or maintenance. substances affected by heat or drying. and restrictions for driver type, burning position, mounting locations and replacement.
  CAUTION: RISK OF PRODUCT DAMAGE

Installation Instructions

Installation Best Practice:

1. In daytime, sunlight should shine on the PV panel directly without any shade and blocking, otherwise it will not work for charging and harm the battery lifetime.
   DETAIL DESCRIPTION: Avoid location in the shade of the tree or building.

2. First Installation should avoid deeply discharge the battery, installing in daytime or recharge the battery before installation, or shut down the luminaire in the first night.

3. Protect all the connectors during installation away from sand and potential impurity for in-ground, desert, soil, and mud environment. Connectors are forbidden to be repaired when the cover is broken on the site, should be replaced.

4. Do not use any type of solvent for cleaning and be careful not to put too much pressure on the panel while cleaning.

Battery Box & Solar Panel Assembly:
CAUTION: Please handle batteries carefully to avoid damage. (handles on some models)

1. Before starting the battery box assembly, provide a suitable work surface to lay the battery box flat. Example: use two trestles.

2. After laying the battery box down flat and stable, open the door and secure it with the safety arm. Make sure the main switch is on ‘OFF’ before starting the assembly.

3. Position batteries as per shown below & fix the batteries with straps and hardware provided (4) 1/4-20 X 1.5” SS bolts, (4) lock washers, (4) flat washers Recommended torque: 3.2 ft-lbs.
   DETAIL DESCRIPTION: Prevent over torque damage. Do not over torque nuts and bolts.

   • 40Ah: + –
   • 70Ah: – +
   • 100Ah: + –
     NOTE: It is important to place the batteries so that the poles face each other.

4. According to the electrical diagram, connect batteries cables to battery M6 terminals (positive/negative) with (2) M6 bolts, lock washers & washers. Recommended torque: 3.2 ft-lbs. Once connected, make sure the (2) positive terminal covers protect the terminals to prevent a short circuit.

Additional Instructions:

• Do not attempt to install the solar system in windy conditions.
• The PV panel is fragile. Never install the solar panel on the ground upside down, this could damage the panel. Always handle the solar panel carefully.
• Remove protective film on PV panel frame before installation.

FAQ

• What should I do if I don’t understand the warnings and instructions?
  If you do not understand these warnings and instructions, or if additional information is desired, please contact Signify, Lumec at TSC@signify.com or phone 1-833-744-6439.

• Can I install the solar system in windy conditions?
  No, it is not recommended to install the solar system in windy conditions.

IMPORTANT: FOR YOUR PROTECTION, YOU MUST CAREFULLY READ ALL WARNINGS AND INSTRUCTIONS IN THEIR ENTIRETY PRIOR TO INSTALLATION, OPERATION, SERVICE OR MAINTENANCE. FAILURE TO DO SO CAN RESULT IN DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. If you do not understand these warnings and instructions, or if additional information is desired, please contact Signify, Lumec. TSC@signify.com phone 1-833-744-6439.

• Installation, service and maintenance of luminaires must be performed by a qualified professional and in accordance with all federal, state and local laws, regulations and electrical codes. This professional should be familiar with the construction and operation of this product and any hazards involved. If not qualified, do not attempt installation, service or maintenance.
• To reduce the risk of death, personal injury or property damage from fire, electric shock, falling parts, cuts, abrasions and other hazards, please read all warnings and instructions included with the luminaire, on the luminaire’s packaging and affixed to the luminaire itself.
• Maintenance of the luminaires should be performed by person(s) familiar with the luminaire’s construction and operation and any hazards involved.

SAFETY INSTRUCTION

• WARNING
  RISK OF FIRE, ELECTRIC SHOCK OR PERSONAL INJURY

  • Disconnect or turn off power before attempting any installation, service or maintenance.
  • Verify that supply voltage is correct by referencing the luminaire label information.
  • Make all electrical and ground connections in accordance with the National Electrical Code (NEC) and any other applicable laws, regulations or codes.
  • All wiring connections should be capped with UL-approved wire connectors.

• WARNING
  RISK OF FIRE OR PERSONAL INJURY

  • Keep combustible materials away from LED/lamp & lens
  • Do not operate in close proximity to persons, combustible materials or substances affected by heat or drying.

• WARNING
  RISK OF FIRE, ELECTRIC SHOCK OR PERSONAL INJURY

  • Wear gloves and safety glasses at all times when removing luminaire from carton, installing, servicing or performing maintenance.
  • Avoid direct eye exposure to the light source while it is on.

• WARNING
  RISK OF FIRE, ELECTRIC SHOCK OR PERSONAL INJURY

  • Allow Led/lamp & lens to cool before handling.
  • Do not touch enclosure or light source
  • Do not exceed maximum wattage marked on luminaire label.
  • Follow all manufacturer’s warnings, recommendations, instructions and restrictions for driver type, burning position, mounting locations and replacement.

• CAUTION
  RISK OF PRODUCT DAMAGE

  • Never connect luminaires and/or components under load with supply voltage turned on.
  • Do not mount or support these luminaires in a manner that can cut the outer jacket or damage wire insulation.
  • Do not restrict fixture ventilation. Allow for some volume of airspace around luminaire. Avoid covering luminaire with insulation, foam or other material that will prevent convection or conduction cooling.
  • Do not exceed luminaire maximum ambient temperature.
  • Do not modify the luminaire.
  • Only use luminaire in its intended application and location.
  • Led products are polarity sensitive. Ensure proper polarity before installation.
  • Electrostatic Discharge (ESD) can damage LED. Personal grounding equipment must be worn during all installation and servicing of the luminaire.
  • Do not touch individual electrical components as this can cause ESD, shorten LED life, or impact LED performance.
  • Some components inside the luminaire may not be serviceable. In the unlikely event your luminaire may require service, stop using it immediately and contact Signify.
  • Always read the luminaires complete installation instructions prior to installation for any additional luminaire specific warnings.
  • In the case of HID or Fluorescent luminaires, regular re-lamping is required to keep luminaire operating within safe limits
  • Do not install damaged product. Handling and installing damaged products can potentially increase the risks mentioned In case of damage and/or missing parts upon arrival of the luminaire.
  • These instructions do not purport to cover all details or variations in equipment nor to provide every possible contingency to meet in connection with installation, operation or maintenance.
  • Please see luminaire specific Installation and Maintenance Instruction for additional warnings or any applicable FCC or regulatory statements. Failure to follow any of these Instructions could void luminaires warranties.

• Luminaire Maintenance

  • Regular luminaire maintenance programs are recommended.
  • It is recommended to clean the outside of the luminaire and the refractor/lens.
  • Frequency of cleaning will depend on ambient dirt level and minimum light output which is acceptable to user.
  • If clean water is not sufficient for cleaning, use a neutral, synthetic, not-scratching and not-abrasive cleaning substance.
  • Never use alkaline and/or acetous cleaning substances.
  • Make sure that the cleaning substance is carefully removed by rinsing with lots of clean water.
  • Signify recommends using a cleaning solution that has a PH between 5 and 8.
  • Recycle: For information on how to recycle electronic products and components, please visit www.epa.gov.

Installation Instructions

Installation best practice

1. In daytime, sunlight should shine on the PV panel directly without any shade and blocking, otherwise it will not work for charging and harm the battery lifetime.

2. First Installation should avoid deeply discharge the battery, installing in daytime or recharge the battery before installation, or shut down the luminaire in first night.
3. Protect all the connectors during installation away from sand and potential impurity for in ground, desert, soil and mud environment. Connectors are forbidden to be repaired when the cover is broken in the site, should be replaced.
4. Do not use any type of solvent for cleaning and be careful not to put too much pressure on the panel while cleaning.

Battery Box & Solar Panel Assembly
CAUTION: Please handle batteries carefully to avoid damage. (handles on some models)

1. Before starting the battery box assembly, provide a suitable work surface to lay the battery box flat. Example: use two trestles.

2. After laying the battery box down flat and stable, open the door and secure it with the safety arm. Make sure the main switch is on ‘’OFF’’ before starting the assembly.

3. Position batteries as per show below & fix the batteries with straps and hardware provided (4) 1/4-20 X 1.5’’ SS bolts,(4) lock washers, (4) flat washers Recommended torque: 3.2 ft-lbs.

   • CAUTION Prevent over torque damage
     Do not over torque nuts and bolts

   • NOTE: It is important to place the batteries so that the poles face each other.

4. According to the electrical diagram, connect batteries cables to battery M6 terminals (positive/negative) with (2) M6 bolts, lock washers & washers. Recommended torque: 3.2 ft-lbs. Once connected, make sure the (2) positive terminal covers protect the terminals to prevent short circuit.

  *  **CAUTION:** Do not attempt to install the solar system in windy conditions.
  *  **IMPORTANT:** The PV panel is fragile. Never install the solar panel on the ground upside down, this could damage the panel. Always handle the solar panel carefully.
  *  **NOTE:** Remove protective film on PV panel frame before installation.

5. Close the battery box cover using the 2 latches.

6. Connect the Solar panel cables (male and female) to the battery box cables connectors (male and female) while placing the panel on the battery box lid.

7. Secure the excess cable with nylon cable tie to solar panel frame.

8. Secure solar panel to the frame using 1/4 20 X 5/8“ ss carriage bolt, washers & ss nylon insert lock nuts. Recommended torque: 6.25 ft lbs.
   IMPORTANT: Reduce power tool speed when tightening stainless steel nylon insert lock nuts to reduce friction and prevent thread galling on the stainless steel bolt.

9. Fix the solar panel ground wire by screwing #8X1/2‘’ self tapping screw on ground wire terminal into the solar panel frame hole.

10. Secure solar (2) panel protectors to the frame using (4) 1/4 20 X 5/8“ ss carriage bolt, washers & ss nylon insert lock nuts. Recommended torque: 6.25 ft lbs.

Pole Assembly

1. Lay the pole flat on the ground without damaging it.

2. Pass the SOOW cable through the top of the pole and bring it out through the hole provided on the pole.
   IMPORTANT: Do not install the arm and/or luminaire before lifting the pole into place. This could damage the arm/luminaire and could also be dangerous for the user.

3. Refer to the installation instructions provided with the pole.

4. Carefully install the pole on the foundation bolts. Screw the nuts so that whole thing is snug.

Solar System Installation

1. Remove the 3/8X 1” locking bolt, lock washer & washer to install the solar system tenon on the pole.

2. Loosen the set screws (6) 3/8 16, 1/2”, to install the solar system tenon on the pole.

3. With the proper equipment, attach the lifting straps to the (4) eyelets.

   • IMPORTANT Always adjust the straps so the tenon remains vertical when lifting to simplify installation on the pole Make sure the straps are resting on the solar panel protectors on each side

   • IMPORTANT Secure the system with a tag line in order to handle the solar system safely and to reduce the chances of swinging

4. Lift the solar system above the pole without damaging the solar panel.

5. Align the solar system on the post and place it smoothly on the post while completing the SOOW cable connection and letting the ground wire run to the base of the pole.

6. Using a compass, orient the face of the solar panel towards the south.
7. Once the system is aligned in the desired orientation, make a mark on the pole at the position of the locking bolt.
8. Lift the solar system slightly to clear the mark and drill a 1/2″ hole at the mark.
9. Install the solar system on the pole and secure it with the locking bolt 3/8-16, 1‘’,lock washer & washer. Tighten the bolt to the specified torque: 11.6 ft-lbs.
10. Tighten the set screws (6) 3/8-16, 1/2” to the specified torque: 18 ft-lbs.
11. Connect the main ground to the ground lug at the base of the pole.
12. Contactor must provide and install Ground rod as per National Electrical code (NEC) article 250.52 (A)(5) or the local application regulation agency. Then, complete the connection between the rod and the ground lug.
    CAUTION: Never power up the product without ensuring that it is safely grounded.

RPS SOL luminaire Installation

1. Install the arm on the pole while passing the SOOW cable through it. Secure the arm with bolts (2) 3/8 16″, lock washers & washers. Tighten the bolts to the specified torque: 18 ft lbs
   WARNING THE ELECTRICAL POWER MUST BE DISCONNECTED DURING ALL INSTALLATION OR SERVICE WORK FAILURE TO FOLLOW THE INSTALLATION DOCUMENTATION OR OPERATING THIS PRODUCT OTHERWISE THAN FOR ITS INTENDED USE VOIDS THE WARRANTY

2. Pull the latch to release the access door.

3. Slide the fixture onto the tenon. See table for approximate penetration. Horizontal angle can be adjusted in 2.5 steps.

4. Evenly tighten all 3/8 16 bolts of the bracket. Tighten the bolts at 11.25 ft lbs . Number of bolts may vary depending on fixture size.

5. Connect the service leads to the terminal block. Tighten the set screws between 1.7 and 2 ft lbs

6. Close the access door of the luminaire once the connections are completed.

FCC Part 15 Class A Products FCC Markings

NOTE
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense

Power supply of the system

1. Open the door and secure it with the safety arm.
2. Turn the switch to ‘’ON’’ to turn on the system
3. Verify that the system is operational and that the light turns on.
4. Once on the ground, check BLE connectivity and validate configurations using the app on your smartphone.

Sensor Information

• Installation:
  When included, the optional sensor is provided pre wired and installed in the luminaire.

• Settings and Adjustments
  There are no settings or adjustments to make.

• Ambient temperature :
  The temperature of the surrounding air in the coverage area will affect the sensor detection (sensitivity to detect motion). Hot air temperatures (above 89 F) will reduce the detection of the sensor and may require larger movement for detection. Cold air temperatures (below 39 F) will increase the detection of the sensor.

• Sensor Height:
  Sensors mounted above 20’ to 25’ will have reduced detection at the perimeter of the coverage area. Elevating the sensor higher reduces the diameter of the coverage area. Mounting the sensor lower than 20’ also reduces the diameter of the coverage area.

• Terrain:
  • The terrain within the detection area of the sensor affects the detection and coverage area. If the terrain slopes down away from the sensor, the detection withing the depressed area will be reduced. If the terrain slopes up away from the sensor, the coverage area will be reduced in size.
  • Moving objects such as tree branches within the coverage area can produce false triggering of the sensor.
  • Air vents such as heat pumps and air conditioning units within or near the coverage area can produce false triggering of the sensor.

Electrical diagram

ABOUT COMPANY

• Signify North America Corporation 400 Crossing Blvd Suite 600 Bridgewater Township, NJ 08807
• Telephone 732-563-3000
• Signify Canada Ltd.
• 281 Hill mount Road.
• Markham. ON. Canada L6C 2S3
• Telephone 800-668-9008

References

• EPRA | ARPE | Electronic Products Recycling Association | Association pour le recyclage des produits électroniques
• U.S. Environmental Protection Agency | US EPA
• U.S. Environmental Protection Agency | US EPA
• Roadway and outdoor urban lighting | Lumec | Signify

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