DEWALT DCW682 Biscuit Jointer Instruction Manual

DEWALT DCW682 Biscuit Jointer

Product Information

Specifications

• Voltage: 18VDC
• Battery Type: Li-Ion
• Max Power Output: 900W
• No-Load Speed: 8000 min-1
• Depth of Cut, Max : 20mm
• Plunge Depth Adjustment : 8/10/12mm (for biscuits 0/10/20)
• Cutter Diameter: 102mm
• Cutter Width: 4mm
• Weight: 2.5kg

Product Usage Instructions

Safety Precautions
Before using the DEWALT Biscuit Joiner DCW692, please read and understand all safety precautions mentioned in the user manual.

Assembly
Follow the steps below to assemble the biscuit joiner:

1. Ensure the tool is switched off and disconnected from the power source.
2. Attach the appropriate battery to the joiner.
3. Insert the cutter into the cutter slot and secure it in place.
4. Make sure all components are properly tightened.

Operation
Follow these steps to operate the biscuit joiner:

1. Select the desired depth of cut using the plunge depth adjustment.
2. Hold the joiner firmly with both hands, ensuring a stable grip.
3. Position the joiner on the workpiece, aligning it with the desired cut line.
4. Switch on the joiner and allow the cutter to reach full speed before making contact with the workpiece.
5. Apply gentle pressure and guide the joiner along the cut line, maintaining a steady pace.
6. Once the cut is complete, switch off the joiner and wait for the cutter to come to a complete stop before removing it from the workpiece.

Maintenance
To ensure optimal performance and longevity of the biscuit joiner, perform the following maintenance tasks:

• Regularly inspect the cutter for signs of wear or damage. Replace if necessary.
• Clean the joiner after each use to remove dust and debris.
• Check and tighten any loose components.
• Store the joiner in a clean and dry environment.

FAQ

• Q: What is the maximum depth of cut?
  A: The maximum depth of cut for the DEWALT Biscuit Joiner DCW692 is 20mm.

• Q: What is the weight of the joiner?
  A: The joiner weighs 2.5kg.

• Q: Can I use different cutter diameters?
  A: The joiner is compatible with cutter diameters of 102mm.

BISCUIT JOINTER DCW692

Congratulations!
You have chosen a DEWALT tool. Years of experience, thorough product development and innovation make DEWALT one of the most reliable partners for professional power tool users.

Technical Data

| | DCW692
---|---|---
Voltage| VDC| 18
Type| | 1
Battery type| | Li‑Ion
Max. power output| W| 900
No‑load speed| min‑1| 8000
Depth of cut, max.| mm| 20
Plunge depth adjustment| mm| 8/10/12

(for biscuits 0/10/20)

Cutter diameter| mm| 102
Cutter width| mm| 4
Weight| kg| 2.5
| |
Noise values and vibration values (triax vector sum) according to EN60745‑2‑19:
LPA (emission sound pressure level)| dB(A)| 84
LWA (sound power level)| dB(A)| 95
K  (uncertainty for the given sound level)| dB(A)| 3
Main handle| |
Vibration emission value ah| m/s²| 1.5
Uncertainty K| m/s²| 1.5

The vibration and/or noise emission level given in this information sheet has been measured in accordance with a standardised test given in EN62841 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.

WARNING: The declared vibration and/or noise emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration and/or noise emission may differ. This may significantly increase the exposure level over the total working period.

• An estimation of the level of exposure to vibration and/or noise should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period.
• Identify additional safety measures to protect the operator from the effects of vibration and/or noise such as: maintain the tool and the accessories, keep the hands warm (relevant for vibration), organisation of work patterns.

EC‑Declaration of Conformity
Machinery Directive

Biscuit Jointer
DCW692

• DEWALT declares that these products described under Technical Data are in compliance with:
  • 2006/42/EC, EN60745‑1:2009+A11:2010, EN60745‑2‑19:2009 +A1:2010.
  • These products also comply with Directive 2014/30/EU and 2011/65/EU. For more information, please contact DEWALT at the following address or refer to the back of the manual.
  • The undersigned is responsible for compilation of the technical file and makes this declaration on behalf of DEWALT.
• Markus Rompel
  • Vice‑President Engineering, PTE‑Europe
  • DEWALT, Richard‑Klinger‑Straße 11,
  • 65510, Idstein, Germany
  • 15.02.2022

DECLARATION OF CONFORMITY THE SUPPLY OF MACHINERY (SAFETY) REGULATIONS 2008

BISCUIT JOINTER
DCW692

• DEWALT declares that these products described under Technical Data are in compliance with:
  • The Supply of Machinery (Safety) Regulations, 2008, S.I.
  • 2008/1597 (as amended),
  • EN60745‑1:2009+A11:2010, EN60745‑2‑19:2009 +A1:2010. These products conform to the following UK Regulations: Electromagnetic Compatibility Regulations, 2016,
  • S.I.2016/1091 (as amended).
  • The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012, S.I. 2012/3032 (as amended).
  • For more information, please contact DEWALT at the following address or refer to the back of the manual.
  • The undersigned is responsible for compilation of the technical file and makes this declaration on behalf of DEWALT.

VDC

| ****

Ah

| ****

Weight (kg)

| DCB104| DCB107| DCB112/ DCB1102| DCB113| DCB115/ DCB1104| DCB116| DCB117| DCB118| DCB132| DCB119
DCB181| 18| 1.5| 0.35| 22| 70| 45| 35| 22| 22| 22| 22| 22| 45
DCB182| 18| 4.0| 0.61| 60/40| 185| 120| 100| 60| 60/45| 60/40| 60/40| 60| 120
DCB183/B/G| 18| 2.0| 0.40| 30| 90| 60| 50| 30| 30| 30| 30| 30| 60
DCB184/B/G| 18| 5.0| 0.62| 75/50| 240| 150| 120| 75| 75/60| 75/50| 75/50| 75| 150
DCB185| 18| 1.3| 0.35| 22| 60| 40| 30| 22| 22| 22| 22| 22| 40
DCB187| 18| 3.0| 0.54| 45| 140| 90| 70| 45| 45| 45| 45| 45| 90
DCB189| 18| 4.0| 0.54| 60| 185| 120| 100| 60| 60| 60| 60| 60| 120
DCBP034| 18| 1.7| 0.32| 27| 82| 50| 40| 27| 27| 27| 27| 27| 50
DCBP518| 18| 5.0| 0.75| 75| 240| 150| 120| 75| 75| 75| 75| 75| 150

Date code 201811475B or later
Date code 201536 or later
Battery charge times matrix provided for guidance only; charge times will vary depending on temperature and condition of batteries.

Karl Evans

• Vice President Professional Power Tools EANZ GTS DEWALT UK, 270 Bath Road, Slough
• Berkshire, SL1 4DX
• England
• 15.02.2022

WARNING: To reduce the risk of injury, read the instruction manual.

Definitions: Safety Guidelines

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

• DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
• WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
• CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
• NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.
• Denotes risk of electric shock.
• Denotes risk of fire.

GENERAL POWER TOOL SAFETY WARNINGS
WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains‑operated (corded) power tool or battery‑operated (cordless) power tool.

Work Area Safety

1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal Safety

1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
2. Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non‑skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
3. Prevent unintentional starting. Ensure the switch is in the off‑position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust‑related hazards.
8. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

Power Tool Use and Care

1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power  tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
5. Maintain power tools and accessories. Check for  misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
8. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Battery Tool Use and Care

1. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

2. Use power tools only with specifically designated
   battery packs. Use of any other battery packs may create a risk of injury and fire.

3. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.

4. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

5. Do not use a battery pack or tool that is damaged or  modified. Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.

6. Do not expose a battery pack or tool to fire or
   excessive temperature. Exposure to fire or temperature above 130 °C may cause explosion.

7. Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
2. Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

Additional Specific Safety Rules for the Biscuit Jointer

• Disc cutters must be rated for at least the speed marked on the tool. Disc cutters running over rated speed can fly apart and cause injury.
• Always use the guard. The guard protects the operator from broken disc cutter fragments and unintentional contact with the disc cutter.
• Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• MAXIMUM allowed disc cutter diameter is 102 mm.
• DO NOT use blunt or damaged disc cutters.
• Check the proper function of the guard retracting system before use.
• Wear a dust mask. Exposure to dust particles can cause breathing difficulty and possible injury.
• Always ensure that the power tool is switched off before plugging into the mains.
• Do not switch off before the blade is running freely.
• Remove all nails and metal objects from the workpiece before starting work.
• After switching off, never attempt to stop the blade by pressing against the side of the blade.
• The tool must only be used for cutting wood or plastic.
• Ensure that all devices screening the blade are in perfect working order.
• Never put the tool down on a table or workbench unless switched off.
• Only blades conforming to the specifications contained in these operating instructions may be used.
• Blades made of high alloy, high‑speed steel (HSS steel) should not be used. Best results are achieved using carbide‑tipped or CrV blades.
• Only sharp blades in perfect working order should be used; cracked or bent blades should be discarded and replaced at once.
• Ensure that the blade is securely fixed and rotates in the correct direction.
• Kickback occurs when the tool begins to stall rapidly and is driven back towards the operator. Release the switch immediately if the blade sticks or the tool stalls.
• Keep the blades sharp.
• Support large panels near the cutting area.
• Do not remove the tool from the workpiece while making a cut with the blade rotating. Release the on/off switch and wait for the blade to come to a halt.

Residual Risks
In spite of the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided. These are:

• Impairment of hearing.
• Risk of injury when changing the disc.
• Risk of dust inhalation from materials that when cut, can be harmful.

Chargers
DEWALT chargers require no adjustment and are designed to be as easy as possible to operate.

Electrical Safety

• The electric motor has been designed for one voltage only. Always check that the battery pack voltage corresponds to the voltage on the rating plate. Also make sure that the voltage of your charger corresponds to that of your mains.
• Your DEWALT charger is double insulated in is required.
• If the supply cord is damaged, it must be replaced only by DEWALT or an authorised service organisation.

Mains Plug Replacement
(U.K. & Ireland Only)

If a new mains plug needs to be fitted:

• Safely dispose of the old plug.
• Connect the brown lead to the live terminal in the plug.
• Connect the blue lead to the neutral terminal.

WARNING : No connection is to be made to the earth terminal.
Follow the fitting instructions supplied with good quality plugs. Recommended fuse: 3 A.

Using an Extension Cable
An extension cord should not be used unless absolutely necessary. Use an approved extension cable suitable for the power input of your charger (see Technical Data). The minimum conductor size is 1 mm2; the maximum length is 30 m.
When using a cable reel, always unwind the cable completely.

Important Safety Instructions for All Battery Chargers

SAVE THESE INSTRUCTIONS: This manual contains important safety and operating instructions for compatible battery chargers (refer to Technical Data).

Before using charger, read all instructions and cautionary markings on charger, battery pack, and product using battery pack.

• WARNING: Shock hazard. Do not allow any liquid to get inside charger. Electric shock may result.
• WARNING: We recommend the use of a residual current device with a residual current rating of 30mA or less.
• CAUTION: Burn hazard. To reduce the risk of injury, charge only DEWALT rechargeable batteries. Other types of batteries may burst causing personal injury and damage.
• CAUTION: Children should be supervised to ensure that they do not play with the appliance.

NOTICE: Under certain conditions, with the charger plugged into the power supply, the exposed charging contacts inside the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean.

• DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery pack are specifically designed to work together.
• These chargers are not intended for any uses other than charging DEWALT rechargeable batteries. Any other uses may result in risk of fire, electric shock or electrocution.
• Do not expose charger to rain or snow.
• Pull by plug rather than cord when disconnecting charger. This will reduce risk of damage to electric plug and cord.
• Make sure that cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
• Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire,electric shock, or electrocution.
• Do not place any object on top of charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.
• Do not operate charger with damaged cord or plug—have them replaced immediately.
• Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorised service centre.
• Do not disassemble charger; take it to an authorised service centre when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.
• In case of damaged power supply cord, the supply cord must be replaced immediately by the manufacturer, its service agent or similar qualified person to prevent any hazard.
• Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
• NEVER attempt to connect two chargers together.
• The charger is designed to operate on standard 230V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicular charger.

Charging a Battery (Fig. B)

1. Plug the charger into an appropriate outlet before inserting battery pack.
2. Insert the battery pack  12  into the charger, making sure the battery pack is fully seated in the charger. The red (charging) light will blink repeatedly indicating that the charging process has started.
3. The completion of charge will be indicated by the red light remaining ON continuously. The battery pack is fully charged and may be used at this time or left in the charger. To remove the battery pack from the charger, push the battery release button  13  on the battery pack.

NOTE: To ensure maximum performance and life of lithium‑ion battery packs, charge the battery pack fully before first use.

Charger Operation
Refer to the indicators below for the charge status of the battery pack . * The red light will continue to blink, but a yellow indicator light will be illuminated during this operation. Once the battery pack has reached an appropriate temperature, the yellow light will turn off and the charger will resume the charging procedure.

The compatible charger(s) will not charge a faulty battery pack. The charger will indicate faulty battery by refusing to light. NOTE: This could also mean a problem with a charger.
If the charger indicates a problem, take the charger and battery pack to be tested at an authorised service centre.

Hot/Cold Pack Delay
When the charger detects a battery pack that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery pack has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery pack life. A cold battery pack will charge at a slower rate than a warm battery pack. The battery pack will charge at that slower rate throughout the entire charging cycle and will not return to maximum charge rate even if the battery pack warms.The DCB118 charger is equipped with an internal fan designed to cool the battery pack. The fan will turn on automatically when the battery pack needs to be cooled. Never operate the charger if the fan does not operate properly or if ventilation slots are blocked. Do not permit foreign objects to enter the interior of the charger.

Electronic Protection System
XR Li‑Ion tools are designed with an Electronic Protection System that will protect the battery pack against overloading, overheating or deep discharge.
The tool will automatically turn off if the Electronic Protection System engages. If this occurs, place the lithium‑ion battery pack on the charger until it is fully charged.

Wall Mounting
These chargers are designed to be wall mountable or to sit upright on a table or work surface. If wall mounting, locate the charger within reach of an electrical outlet, and away from a corner or other obstructions which may impede air flow. Use the back of the charger as a template for the location of the mounting screws on the wall. Mount the charger securely using drywall screws (purchased separately) at least 25.4 mm long with a screw head diameter of 7–9 mm, screwed into wood to an optimal depth leaving approximately 5.5 mm of the screw exposed. Align the slots on the back of the charger with the exposed screws and fully engage them in the slots.

Charger Cleaning Instructions
WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non‑metallic brush. Do not use water or any cleaning solutions. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Battery Packs
Important Safety Instructions for All

Battery Packs

• When ordering replacement battery packs, be sure to include catalogue number and voltage.
• The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below. Then follow charging procedures outlined.

READ ALL INSTRUCTIONS

• Do not charge or use battery in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery from the charger may ignite the dust or fumes.
• Never force battery pack into charger. Do not modify battery pack in any way to fit into a non‑compatible charger as battery pack may rupture causing serious personal injury.
• Charge the battery packs only in DEWALT chargers.
• DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in locations where the temperature may fall below 4 ˚C (39.2 ˚F) (such as outside sheds or metal buildings in winter), or reach or exceed 40 ˚C (104 ˚F) (such as outside sheds or metal buildings in summer).
• Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium‑ion battery packs are burned.
• If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.
• Contents of opened battery cells may cause respiratory irritation.

Provide fresh air
If symptoms persists, seek medical attention.

• WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame.

• WARNING: Never attempt to open the battery pack for any reason. If battery pack case is cracked or damaged, do not insert into charger. Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (i.e., pierced with a nail, hit with
  a hammer, stepped on). Electric shock or electrocution may result. Damaged battery packs should be returned to service centre for recycling.

• WARNING: Fire hazard. Do not store or carry the battery pack so that metal objects can contact exposed battery terminals. For example, do not place the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc. CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.

Transportation

WARNING: Fire hazard. Transporting batteries can possibly cause fire if the battery terminals inadvertently come in contact with conductive materials. When transporting batteries, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit. NOTE: Lithium‑ion batteries should not be put in checked baggage.

• DEWALT batteries comply with all applicable shipping regulations as prescribed by industry and legal standards which include UN Recommendations on the Transport of
• Dangerous Goods; International Air Transport Association (IATA) Dangerous Goods Regulations, International Maritime Dangerous Goods
• (IMDG) Regulations, and the European Agreement Concerning The International Carriage of Dangerous Goods by Road
• (ADR). Lithium‑ion cells and batteries have been tested to section 38.3 of the UN Recommendations on the Transport of Dangerous Goods Manual of Tests and Criteria.
• In most instances, shipping a DEWALT battery pack will be excepted from being classified as a fully regulated Class
• 9 Hazardous Material. In general, only shipments containing a lithium‑ion battery with an energy rating greater than 100 Watt Hours (Wh) will require being shipped as fully regulated Class 9. All lithium‑ion batteries have the Watt Hour rating marked on the pack. Furthermore, due to regulation complexities, DEWALT does not recommend air shipping lithium‑ion battery packs alone regardless of Watt Hour rating. Shipments of tools with batteries (combo kits) can be air shipped as excepted if the Watt Hour rating of the battery
• pack is no greater than 100 Wh. Regardless of whether a shipment is considered excepted
• or fully regulated, it is the shipper’s responsibility to consult the latest regulations for packaging, labeling/marking and documentation requirements.
• The information provided in this section of the manual is provided in good faith and believed to be accurate at the time the document was created. However, no warranty, expressed or implied, is given. It is the buyer’s responsibility to ensure that its activities comply with the applicable regulations.

Storage Recommendations

1. The best storage place is one that is cool and dry away from direct sunlight and excess heat or cold. For optimum battery performance and life, store battery packs at room temperature when not in use.
2. For long storage, it is recommended to store a fully charged battery pack in a cool, dry place out of the charger for optimal results.

NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged before use.

Labels on Charger and Battery Pack
In addition to the pictographs used in this manual, the labels on the charger and the battery pack may show the following pictographs:

Battery Type
The following tools operate on a 18 volt battery pack: DCW692 These battery packs may be used: DCB181, DCB182, DCB183, DCB183B, DCB183G, DCB184, DCB184B, DCB184G, DCB185, DCB187, DCB189, DCBP034, . Refer to Technical Data for more information.

Package Contents

The package contains:

• 1 Biscuit jointer
• 1 Dust bag
• 2 Dust adapters
• 1 Pin spanner
• 1 T20 Torx Key
• 1 Li‑Ion battery pack (C1, D1, G1, L1, M1, P1, S1, T1, X1, Y1 models)
• 2 Li‑Ion battery packs (C2, D2, G2, L2, M2, P2, S2, T2, X2, Y2 models)
• 3 Li‑Ion battery packs (C3, D3, G3, L3, M3, P3, S3, T3, X3, Y3 models)

Instruction manual

• NOTE: Battery packs, chargers and kit boxes are not included with N models. Battery packs and chargers are not included with NT models. B models include Bluetooth® battery packs.
• NOTE: The Bluetooth® word mark and logos are registered trademarks owned by the Bluetooth®, SIG, Inc. and any use of such marks by DEWALT is under license. Other trademarks and trade names are those of their respective owners.
• Check for damage to the tool, parts or accessories which may have occurred during transport.
• Take the time to thoroughly read and understand this manual prior to operation.

Markings on Tool
The following pictograms are shown on the tool:

Date Code Position (Fig. B)
The date code  20 , which also includes the year of manufacture, is printed into the housing.

• Example:
  • 2020 XX XX
  • Year and Week of Manufacture

Description (Fig. A)

WARNING: Never modify the power tool or any part of it. Damage or personal injury could result.

1. Paddle switch
2. Lock‑off switch
3. Auxiliary handle
4. Fence height adjuster
5. Dust extraction outlet
6. Adjustable fence
7. Anti‑slipping pins
8. Plunge depth adjusting knob
9. Fence height locking knob
10. Spindle lock
11. Adjustable fence locking knob
12. Battery
13. Battery release

Intended Use

• Your biscut jointer has been designed for making flat dowel joints in wood and wood products.
• DO NOT use under wet conditions or in the presence of flammable liquids or gases.
• The biscut jointer is a professional power tool.
• DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.
• Young children and the infirm. This appliance is not intended for use by young children or infirm persons without supervision.
• This product is not intended for use by persons (including children) suffering from diminished physical, sensory or mental abilities; lack of experience, knowledge or skills unless they are supervised by a person responsible for their safety. Children should never be left alone with this product.

ASSEMBLY AND ADJUSTMENTS

• WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start‑up can cause injury.
• WARNING: Use only DEWALT battery packs and chargers.

Inserting and Removing the Battery Pack from the Tool (Fig. J)
NOTE: Make sure your battery pack  12  is fully charged.

To Install the Battery Pack into the Tool Handle

1. Align the battery pack with the rails inside the tool’s handle (Fig. J).
2. Slide it into the handle until the battery pack is firmly seated in the tool and ensure that you hear the lock snap into place.

To Remove the Battery Pack from the Tool

1. Press the battery release button  13  and firmly pull the battery pack out of the tool handle.
2. Insert battery pack into the charger as described in the charger section of this manual.

Fuel Gauge Battery Packs (Fig. B)

• Some DEWALT battery packs include a fuel gauge which consists of three green LED lights that indicate the level of charge remaining in the battery pack.
• To actuate the fuel gauge, press and hold the fuel gauge button  14 . A combination of the three green LED lights will illuminate designating the level of charge left. When the level of charge in the battery is below the usable limit, the fuel gauge will not illuminate and the battery will need to be recharged. NOTE: The fuel gauge is only an indication of the charge left on the battery pack. It does not indicate tool functionality and is subject to variation based on product components, temperature and end‑user application.

Adjustable Fence (Fig. D1, D2)
The adjustable fence  6  allows you to precisely set the point where the slots for the biscuits are cut. To set the fence height:

1. Slacken the fence height locking knob  9 .
2. Set the height adjuster  4  as required. With the fence set to 90 °, the scale under the locking knob reads the distance between the centre of cutter and the surface of the fence.
3. Tighten the locking knob.

To Set the Fence Angle

1. Slacken the adjustable fence locking knob  11 .
2. Tilt the fence into the required angle.
3. Tighten the adjustable fence locking knob.

The fine adjustment is used to eliminate possible tolerances in the size of the biscuit slots.

Jointer Base Markings
When working without the fence, for example when making T‑joints, you can use the grooves on the jointer base for proper alignment of the tool.

1. Set the fence to the 0 ° position as described above.
2. For workpieces with a thickness of 19 mm, use the edge of the base as a reference for centring.
3. For other workpieces, use the red centreline marking to align the tool.
4. Two of the grooves indicate the length of the cut. In order to prevent breaking through the workpiece, make sure that the workpiece extends beyond these grooves.

Plunge Depth Adjustment (Fig. E)

• The plunge depth must be set to match the biscuit size. The numbers 0, 10 and 20 on the depth adjusting knob correspond with the biscuit size. The M represents the maximum cutting depth of approx. 20 mm.
• NOTE: The maximum cutting depth of 20 mm is obtainable only with a new blade and by backing out the fine adjustment screw (refer to Plunge Depth Fine Adjustment).
• Turn the depth adjusting knob  8  into the required position, aligning the appropriate number with the red arrow on the tool.

Plunge Depth Fine Adjustment (Fig. F)
The fine adjustment is used to eliminate possible tolerances in the size of the biscuit slots.

1. Raise the fence  6  to its uppermost position as described above.
2. Insert the T20 Torx key as shown and adjust the plunge depth as required by turning the screw  23  (turn clockwise to decrease the plunge depth). Each full turn causes a change in depth of 1 mm.
3. Check the setting by making a trial cut in a piece of scrap wood.

Anti‑Slipping Pins (Fig. G)
The anti‑slipping pins  7  help to reduce the tendency of the biscuit jointer to slide to the left when cutting. When working on visible parts of the workpiece, you may want to retract them in order to avoid scratching.

1. To retract the pins, rotate them slightly clockwise using a flat screwdriver.
2. To use the pins again, rotate them slightly counterclockwise.

Replacing the Blade (Fig. H, I, J)

WARNING:

• Make sure that the teeth of the cutter point in counterclockwise direction as shown (Fig. I).
• After replacing the blade, always check the cutting depth and adjust if necessary.
• Do not use blades or larger or smaller diameter than recommended. For the proper blade rating refer to the technical data.
• Use only blades specified in this manual complying with EN847‑1.

1. Loosen the four T20 Torx headed screws  15  from the base plate and take off the cover.
2. Depress the spindle lock  10  and remove the flange by turning it counterclockwise.
3. Replace the blade making sure the teeth of the cutter point in a counterclockwise direction.
4. Tighten the flange securely by turning it clockwise while keeping the spindle lock depressed.
5. Mount the cover plate and tighten the hex screws.

Dust Extraction (Fig. J1, J2)
Using the appropriate adapter, you can connect either a dustbag or a dust extractor.

Dust Extractor

1. Insert the appropriate adapter  16  or  17  into the dust extraction outlet  5 .
2. Connect the dust extractor hose to the adapter.

Dustbag

1. Insert the straight adapter  16  into the dust extraction outlet 5 .
2. Attach the dustbag  15  to the adapter.
3. Whenever possible, connect a dust extraction device designed in accordance with the relevant regulations regarding dust emission.

Attaching an AirLock™ Compatible Dust Extractor (Fig. K3)
WARNING: When using dust extraction, empty vacuum before work begins and often during work. Use care in disposing of dust. Dust can be hazardous to health if inhaled, ingested or in contact with the skin. Materials in fine dust can be explosive.

Your tool is compatible with the DEWALT AirLock™ connection system. The AirLock™ allows for a fast, secure connection between the AirLock™ connector 21  and the straight adapter  16  .

1. Remove the battery.
2. Ensure the collar on the AirLock™ connector is in the unlock position. (Refer to Figure K3.) Align notches  22  on collar and AirLock™ connector as shown for unlock and lock positions.
3. Push the AirLock™ connector onto the adapter connector point.
4. Rotate the collar to the locked position.
5. NOTE: The ball bearings inside collar lock into slot and secure the connection.The power tool is now securely connected to the dust extractor.
6. NOTE: The sleeve of the dust extraction port can be removed if damaged and replaced by the user. The sleeve is available as an optional accessory and can be replaced using a screwdriver.

OPERATION

Instructions for Use

• WARNING: Always observe the safety instructions and applicable regulations.
• WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start‑up can cause injury.

Proper Hand Position (Fig. D2)

• WARNING: To reduce the risk of serious personal injury, ALWAYS use proper hand position as shown.
• WARNING: To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction.
• Proper hand position requires one hand on the auxiliary handle  3 , with the other hand on the main grip  18 .

Paddle Switch (Fig. C)

CAUTION: Hold the auxiliary handle and body of the tool firmly to maintain control of the tool at start up and during use and until the blade stops rotating. Make sure the blade has come to a complete stop be fore laying the tool down.

NOTE: To reduce unexpected tool movement, do not switch the tool on or off while under load conditions. Allow the biscuit jointer to run up to full speed before touching the work surface. Lift the tool from the surface before turning the tool off. Allow the tool to stop rotating before putting it down.

1. To turn the tool on, push the lock‑off lever  2  toward the back of the tool, then depress the paddle switch  1 . The tool will run while the switch is depressed.
2. Turn the tool off by releasing the paddle switch.

No‑Volt
The No‑volt function stops the biscuit jointer from restarting without the switch being cycled if there is a break in the power supply.

Making Biscuit Joints (Fig. L–O)

WARNING: Always make a trial cut in a piece of scrap wood to check the plunge depth. If necessary, perform a fine adjustment as described in Assembly & Adjustments.

Various techniques can be used to make strong and accurate biscuit joints. In this manual, the most important techniques will be discussed in more detail (Fig. L).

Selecting the Biscuit Size (Fig. M)

• The three biscuit sizes are #0, #10 and #20. Normally, you should use the largest biscuit that will fit in the workpiece.
• After selecting the size of biscuit to be used, adjust the plunge depth accordingly as described under Plunge Depth Adjustment.

Locating the Biscuits (Fig. N1–N4)

• For edge joints, biscuits should normally be located at 15–25 cm intervals. The outer biscuits should be located 5–7.5 cm from the ends of the workpiece (Fig. N1).
• When joining narrow workpieces such as picture frames, even the smallest biscuits may be too large for the joint. In this case, the exposed tip of the biscuit should be trimmed off after the joint has been glued (Fig. N2).
• When joining workpieces thicker than approx. 2.5 cm, pairs of biscuits may be used for additional strength (Fig. N3).
• To mark mating pieces, first position them as they will be assembled. Use a set square to draw the marking line across the pieces (Fig. N4).

Cutting Biscuit Slots (Fig. O)

1. Adjust the tool settings as described above.
2. Align the centre marking on the tool base with the marking line as shown.
3. Switch the tool on and wait a second for the cutter attain full speed.
4. Firmly push the fence against the workpiece and plunge the cutter until the stop is reached.
5. Allow the tool to retract the blade from the workpiece.
6. Turn the tool off.

Assembling the Workpieces

1. Try assembling the workpieces together to check that the joints fit correctly.
2. Evenly spread a suitable glue in the biscuit slots and on the mating surfaces of the joint.
3. Insert the biscuits into the slots, ensuring that they come into contact with the glue.
4. Assemble the workpieces and clamp them until the glue has dried.

Edge to Edge Joints (Fig. P1, P2)

1. Place the workpieces on a flat surface as they are to be assembled.
2. Mark the biscuit centres. The biscuits should be located at 15–25 cm intervals; the outer biscuits should be located 5–7.5 cm from the ends of the workpiece (Fig. P1).
3. Set the fence to 90 °.
4. Set the height adjuster to position the biscuit in the centre of the workpiece.
5. Adjust the other tool settings as described above.
6. Cut the biscuit slots as described above (Fig. P2).

Frame Joints (Fig. Q1–Q3)

1. Place the workpieces on a flat surface as they are to be assembled (Fig. Q1, Q2).
2. Select the appropriate biscuit size.
3. Mark the biscuit centres.
4. Adjust the tool settings as described above.
5. Cut the biscuit slots as described above (Fig. Q3).

Corner Joints (Fig. R1, R2)

1. Arrange the workpieces as they are to be assembled (Fig. R1).
2. Select the appropriate biscuit size.
3. Mark the biscuit centres.
4. For the face cut, clamp the workpiece and align the tool as shown (Fig. R2)
5. Cut the biscuit slots as described above.

Offset Joints (Fig. S)
When joining two workpieces of different thickness, proceed as follows:

1. Arrange the workpieces as they are to be assembled.
2. Select the appropriate biscuit size.
3. Mark the biscuit centres.
4. Select the workpiece that will be set back.
5. Set the height adjuster to position the biscuit in the centre of the workpiece.
6. Cut the biscuit slots as described above.
7. Adjust the fence up by a distance equal to the desired offset. Use the scale to read the setting.
8. Cut the biscuit slots as described above.

Edge Mitre Joints (Fig. T1–T4)
Outside surfaces aligned

1. Arrange the workpieces as they are to be assembled.
2. Mark the biscuit centres on the outside of the joint.
3. Set the fence angle to 90 °.
4. Adjust the fence to locate the biscuit toward the inside of the joint where the workpiece is thicker. Select the appropriate biscuit size (Fig. T2).
5. Clamp the workpiece and align the tool as shown (Fig. T3).
6. Cut the biscuit slots as described above.

Inside Surfaces Aligned

1. Arrange the workpieces as they are to be assembled.
2. Mark the biscuit centres on the inside of the joint.
3. Set the fence angle to 45 °.
4. Adjust the fence to locate the biscuit toward the inside of the joint where the workpiece is thicker. Select the appropriate biscuit size.
5. Clamp the workpiece and align the tool as shown (Fig. T4).
6. Cut the biscuit slots as described above.

T‑Joints (Fig. U1–U5)
This type of joints is commonly used to attach shelves to side panels (Fig. U1).

1. Place the workpieces on a flat surface as they are to be assembled (as an upside down T).
2. Mark the biscuit centres on the shelf piece.
3. Lightly mark the top of the shelf on the side panel (Fig. U2).
4. Clamp the fence on top of the side panel, aligning the end of the shelf with the line (Fig. U3).
5. Select the appropriate biscuit size.
6. Set the fence to 0 °.
7. Align the tool with the biscuit marks using the markings on the tool base.
8. Make a vertical (Fig. U4) and a horizontal (Fig. U5) cut at each of the biscuit locations.

MAINTENANCE

Your power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.

WARNING : To reduce the risk of serious personal injury, turn tool off and disconnect battery pack before making any adjustments or removing/ installing attachments or accessories. An accidental start‑up can cause injury.
The charger and battery pack are not serviceable.

Lubrication
Your power tool requires no additional lubrication.

Cleaning

• WARNING: Blow dirt and dust out of the main housing with dry air as often as dirt is seen collecting in and around the air vents. Wear approved eye protection and approved dust mask when performing this procedure.
• WARNING: Never use solvents or other harsh chemicals for cleaning the non‑metallic parts of the tool. These chemicals may weaken the materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Optional Accessories

WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT recommended accessories should be used with this product. Consult your dealer for further information on the appropriate accessories.

Protecting the Environment

• Separate collection. Products and batteries marked with this symbol must not be disposed of with normal household waste.
• Products and batteries contain materials that can be recovered or recycled reducing the demand for raw materials. Please recycle electrical products and batteries according to local provisions. Further information is available at www.2helpU.com.

Rechargeable Battery Pack
This long life battery pack must be recharged when it fails to produce sufficient power on jobs which were easily done before. At the end of its technical life, discard it with due care for our environment:

• Run the battery pack down completely, then remove it from the tool.
• Li‑Ion cells are recyclable. Take them to your dealer or a local recycling station. The collected battery packs will be recycled or disposed of properly.

www.DEWALT.com

References

• САЙТ MY.DEWALT
• DEWALT
• 2helpU

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>