GENERAL MEASURE MCGSC01 Metal Detector Check User Manual

GENERAL MEASURE MCGSC01 Metal Detector Check

Product Information

Metal Detector & Check Weigher CW-1.2K

Specifications

• Model: CW-1.2K (MCGS+C01 version)
• Manual Version: 531701010040 Ver A0

Usage Notice

Before using the Metal Detector & Check Weigher CW-1.2K, please read the following precautions:

1. Ensure the device is installed and operated by qualified personnel.
2. Avoid placing the device in environments with excessive moisture or high temperatures.
3. Do not disassemble or modify the device without proper authorization.
4. Keep the device away from flammable or explosive materials.
5. Do not overload the device beyond its maximum capacity.

Product Installation

Overall Appearance

The Metal Detector & Check Weigher CW-1.2K has a compact design with the following components:

• Mechanical part
• Electrical part

Mechanical Installation

To install the device, follow these steps:

1. Select a suitable location for installation.
2. Ensure the installation surface is stable and level.
3. Use appropriate tools to securely mount the device.

Electrical Installation

To install the electrical components, follow these steps:

1. Connect the power supply to the device.
2. Ensure all electrical connections are properly secured.
3. Refer to the electrical interface section for detailed instructions.

Electrical Interface

The Metal Detector & Check Weigher CW-1.2K has specific electrical interfaces for various connections. Please consult the user manual for detailed instructions on connecting external devices and interfaces.

Power Supply Power

The device requires a stable power supply with the following specifications:

• Input Voltage: [Input Voltage Range]
• Frequency: [Frequency Range]
• Power Consumption: [Power Consumption]

Operation

Operation Summary

The Metal Detector & Check Weigher CW-1.2K offers various operations for efficient usage. The following sections provide detailed instructions for each operation.

Limit Removal

To remove the limit, follow these steps:

1. [Step 1]
2. [Step 2]
3. [Step 3]

Basic Operation

The basic operations of the device include power-on, zero clear, start up, stop, and power-off. Follow the instructions below for each operation:

Power-on Operation

To power on the device, follow these steps:

1. [Step 1]
2. [Step 2]
3. [Step 3]

Zero Clear Operation

To perform zero clear operation, follow these steps:

1. [Step 1]
2. [Step 2]
3. [Step 3]

Start-up Operation

To start the device, follow these steps:

1. [Step 1]
2. [Step 2]
3. [Step 3]

Stop Operation

To stop the device, follow these steps:

1. [Step 1]
2. [Step 2]
3. [Step 3]

Power-off Operation

To power off the device, follow these steps:

1. [Step 1]
2. [Step 2]
3. [Step 3]

User Login

To log in as a user, follow these steps:

1. [Step 1]
2. [Step 2]
3. [Step 3]

Product Selection with New

To select a product using the “New” feature, follow these steps:

Select Product Parameters

To select product parameters, follow these steps:

1. [Step 1]
2. [Step 2]
3. [Step 3]

New Product Parameters

To set new product parameters, follow these steps:

1. [Step 1]
2. [Step 2]
3. [Step 3]

Modify Product Parameters

To modify product parameters, follow these steps:

1. [Step 1]
2. [Step 2]
3. [Step 3]

Delete Product Parameters

To delete product parameters, follow these steps:

1. [Step 1]
2. [Step 2]
3. [Step 3]

Calibration Scale

The device offers a weight calibration scale for precise measurements. Follow the instructions below for calibration:

The Weight Calibration Scale

To calibrate the weight scale, follow these steps:

1. [Step 1]
2. [Step 2]
3. [Step 3]

Dynamic Calibration of Scale

To perform dynamic calibration of the scale, follow these steps:

1. [Step 1]
2. [Step 2]
3. [Step 3]

Data Viewing

Check the Result Data

To check the result data, follow these steps:

1. [Step 1]
2. [Step 2]
3. [Step 3]

Statistics

To view statistics, follow these steps:

1. [Step 1]
2. [Step 2]
3. [Step 3]

Alarm Information

To view alarm information, follow these steps:

1. [Step 1]
2. [Step 2]
3. [Step 3]

FAQs

Q: What should I do if the device malfunctions?

A: If the device malfunctions, please refer to the troubleshooting section in the user manual or contact our customer support for assistance.

Q: How often should I perform calibration?

A: It is recommended to perform calibration regularly, according to the usage frequency and the specific requirements of your application. Please refer to the calibration section in the user manual for detailed instructions.

Metal detector&Check
weigher
CW-1.2K User’s manual
(Applicable for MCGS+C01 version)
531701010040 Ver A0

Shenzhen General Measure Technology Co., Ltd.All rights reserved. Without the permission of Shenzhen Geman Technology Co., LTD., no unit or individual may copy, disseminate, transcribe or translate into other language versions in any form or by any means. Due to the continuous improvement and update of our products, we reserve the right to modify this manual at any time without prior notice.For this purpose, please visit our website frequently for timely information. The company’s Web address http://www.gmweighing.com

CW-1.2K Metal detector & checkweigher user’s manual

Summary

CW-1.2K metal detector and weighing integrated machine is an industrial metal detection and weighing integrated equipment developed by our company to meet the everchanging technological updates with high speed, high precision, small range, and metal detection function.
The full touch screen makes the CW-1.2K metal detector and weighing integrated machine easy to operate, and the external expansion of IO input and output ports and external serial port network communication achieve multi-point control, monitoring, and remote control of the product.Product Features
Product parameters;

Model number Power Supply Weighing range Accuracy of weight inspection Weight checking speed
Size of object to be measured
Conveyor belt speed Belt size
Metal detection sensitivity
Effective width of metal detector Effective height of gold inspection
Center distance of drum shaft Countertop height
Operating temperature

CW-1.2K AC220V±10%, 50/60Hz, 400W
100 to 1200g Plus or minus 0.7 g
100 pieces/min Length: 50~300mm Width: 20~220mm Height:
10~100mm 5 to 40 m/min 400mm*250mm
Fe0.8mm Sus3042.0mm Non-Fe1.5mm
250mm
100mm
400mm 750 (±50mm) (customizable)
0 to 40ºC

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CW-1.2K Metal detector & checkweigher user’s manual

Maximum humidity

90% R.H non-dew forming

Ultimate load

The instantaneous ultimate load shall not exceed 2.4kg

NoteScale stands are strictly prohibited from being used over the range. The sensitivity of metal detector is related to the characteristics of the product being tested (such as humidity, temperature, salt content, mineral content, etc.), and there are also some environmental impacts, such as vibration, electromagnetic field interference, etc., that can affect the actual detection sensitivity of the equipment.

1.1.1 Mechanical part
1Electric control box is small and movable, easy to install and operate on site. 2The servo driver is used as the motor driving device to ensure the speed stability
and adjustability in the process of weight checking. 3Double photoelectric mode more accurately determine the object up and down the
weighing platform, improve the accuracy and efficiency of weight detection. 4The height adjustment range of the weighing table is larger, which is convenient for
customers to choose and use. 5The mechanical modular design makes transportation and maintenance more
convenient, and the application adaptability stronger.
1.1.2 Electrical part
1.Simple wiring, external only need to access the power cord;The internal use of different specifications pin plug terminal block, wiring is convenient and will not make mistakes. 2.Touch screen operation interface optimization, product parameter setting is simple and the main interface content is richer. 3.The three-color indicator shows qualified (green), out-of-tolerance (red), undertolerance (yellow), and the working state of the inspection weight is clear at a glance.Buzzer user can define the alarm mode. 4.The new algorithm is adopted in the process of weight inspection, and the high precision can be guaranteed in the process of high-speed weighing. 5.Optimize user login and logout function, without tedious operation and effectively prevent others from misoperation.
1.2 Usage Notice
1.2.1 Precautions
1.Do not perform mechanical or electrical maintenance while live, do not place tools on the scale, and do not perform welding operations on the scale. 2.The installation site must ensure the ground level, after installation through the foundation adjustment, ensure that the weighing table level, tilt does not exceed 0.5 degrees, away from the vibration source. 3.Make sure the equipment is safely grounded and there is no strong electricity or
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CW-1.2K Metal detector & checkweigher user’s manual
magnetic field interference nearby. 4.Do a good job of fire prevention, avoid direct sunlight to check the weighing table and relatively strong air flow (outdoor air, fan and air conditioning outlet is directly against the weighing table). 5.Should avoid squeezing, stepping on the scale platform, handling should first fixed scale, installed sensor limit to prevent damage to the sensor, prohibit the direct handling of the scale platform to move.
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CW-1.2K Metal detector & checkweigher user’s manual

Product installation

2.1 Overall appearance
The product appearance is shown in Figure 2-1 below.
Figure 2-1 Overall appearance of the product 4

CW-1.2K Metal detector & checkweigher user’s manual

Serial number

Name

Introduction

1

Indicator light

A more intuitive display of the test results, so that the distance can also see the results of the state.

2 Conveyor belt The conveying end of the weighing platform on the object

3

Electric Control the weight inspection process and connect external control panel devices

4

indicator light More intuitive display of the weight inspection results, allowing the status of the results to be seen from a distance.

5

Emergency stop button

Emergency stop

6 touch screen View display data and set product parameters

Weighing 7 photoelectric Judge the weight table of the object up and down
sensor

Metal

8

detector Determine whether an object has entered the metal detector photoelectric probe

sensor

9 Weighing belt The conveying end for weighing objects

10

Remove the end belt

Unqualified products will be eliminated at this location

11

Swing arm removal

Arm swinging method for elimination

12

Metal detector

Perform metal detector on objects and output detection results

13

Metal detector control panel

Viewing Display Data and Setting Product Parameters (Metal Testing)

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CW-1.2K Metal detector & checkweigher user’s manual
2.2 Mechanical installation
Place the weighing scale at the installation place and remove the sensor protection device;Adjust the levelness of the weighing scale, and the inclination shall not exceed 0.5 degree;Fix the footing of the weighing scale, the stainless steel footing contacts the ground smoothly, and lock the screws of the footing to ensure the stability of the weighing scale.
Adjust the distance between the check weighing platform and the front and rear end conveying mechanism is 9 ~ 11mm, and the check weighing platform shall not be in contact with other equipment.If the front and back end conveying mechanism is not equal to the height, it is necessary to add the oblique conveying mechanism on one side, and add the horizontal conveying mechanism connection on the side of the oblique mechanism (to leave a gap) to check the weight scale platform, to ensure that the check weight scale platform level and the height of the front and back end conveying mechanism.
The electric control box can be arbitrarily installed on the left and right sides of the weighing scale to facilitate the operation of the production process.
2.3 Electrical installation
The power supply is inserted into the three-hole socket with ground or connected to the power supply equipment such as the electric gas cabinet according to the line mark. The metal detection rejection signal and the photoelectric signal of the metal detection machine have been connected to the weighing controller, and the metal detection part does not require external wiring.
1Any wiring and disconnecting operation can only be carried out after power off. After the operation is completed, check before power on.
2.The serial port is fixed to RS485 communication, where the 485(A) pair should be connected to 485(A) or 485(+), and the 485(B) pair should be connected to 485(B) or 485(-). 3.The switching quantity input point is valid at low level (DC0V) and does not allow access to high voltage or alternating current. 4.Switching quantity output point access relay coil for intermediate control, so the other end of the relay can access DC or AC power supply switching quantity.
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CW-1.2K Metal detector & checkweigher user’s manual

Serial number
1 2 3 4 5 6

Figure 2-2 Control panel of weighing scale Function
Touch screen communication jack External custom outlet OUT1-OUT4 External custom output relay K1-K8 Detect the photoelectric sensor wiring terminals
Alarm light wiring terminals Custom input ports 1-6 externally

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CW-1.2K Metal detector & checkweigher user’s manual

7

Sensor terminal

8

External RS-485 communication jack

9

External TCP/IP communication network port

10

Inverter communication jack

11

External USB data interface

12

24V power terminal

13

Reset key

14

Communication status indicator

15

Output relay status indicator light

2.4 Electrical interface
Photoelectric sensor (already wired at factory) :
E24V: photoelectric sensor DC24V+. E0V: photoelectric sensor DC24V-. E1: Signal input of photoelectric sensor for loading of weighing scale. E2: Check the output photoelectric sensor signal input of the weight balance.
Alarm light (has been connected when leaving the factory) :
L24V: Alarm light DC24V+, maximum output power 2VA. L1: Buzzer. L2: When the detection result is out of tolerance, the low output is valid until the next check begins. L3: When the test result is qualified, the low output is valid until the next check begins. L4: When the detection result is inferior, the low level output is effective until the next check starts.
Input (function can be customized, onsite connection according to actual demand) :
DI1: running input. In the stopped state, the input is valid and the system enters the running state.
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CW-1.2K Metal detector & checkweigher user’s manual
DI2: Stop input. In the running state, the input is valid and the system enters the stop state.
DI3: EMD input. When this input is valid, it indicates that the device has entered metal detection.
DI4: Metal alarm status. When this input is valid, it indicates that the metal detection is not qualified.
DI5: EMD operation status When this input is valid, it indicates that the metal detector is running.
DI6: STOP [Level]. In operating mode, pressing the emergency stop input is effective, and the system enters a stop state.
DI0V: switching quantity power supply DC24V-. DI24V: Switching quantity power supply DC24V+. 4 transistor outlet (function can be customized, on-site according to the actual demand connection) :
DO1: No definition. DO2: undefined. DO3: undefined. DO4: undefined. DO0V: switching quantity supply power DC24V-. DO24V: switch quantity power supply DC24V+. DOCOM: switch quantity common end. Sensor (already connected at factory) :
EX+ : Power positive, SN+ : induction positive, EX- : power negative, SN- : induction negative, SG+ : signal positive, SG- : signal negative.
Motor speed control communication interface (RS485) :
MT A: RS485 communication A. MT B: RS485 Communications B. MT G: RS485 Communication (GND). 8-way relay outlet (function can be customized, on-site connection according to actual demand) :
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CW-1.2K Metal detector & checkweigher user’s manual
K1: defined as operation. When the system is in operation state, the relay output is closed, and K1A and K1B are switched on.Used to control the start and stop of frequency converter.
K2: defined as stop. When the system is in the stopped state, the relay output closes and K2A and K2B are switched on.This definition is the factory default setting and can be modified according to the actual needs.
K3: Unqualified Reject. The product inspection result is that the weight is not qualified, and within the duration of rejection, the relay output is closed, and K3A and K3B are conducting. Used to control the cylinder action of the unqualified rejection mechanism.
K4: Rejection of NG EMD. The product inspection result is that the metal detection is not qualified, and within the duration of removing the unqualified metal detection, the relay output is closed, and K4A and K4B are conducting. Used to control the cylinder action of the metal detection unqualified removal mechanism.
K5: Start EMD. When the system is in operation, the relay output is closed and K1A and K1B are conducting. Used to control the initiation of metal detector.
K6: Stop EMD. When the system is in a stopped state, the relay output is closed and K1A and K1B are conducting. Used to control the stop of metal detector.
K7: defined as qualified indication, after the product test is qualified, the relay output is closed,K7A,K7B on.This definition is the factory default setting, and can be modified according to the actual demand.
K8: defined as unqualified excluded. When unqualified occurs in the test result, the relay output is closed, and K8A and K8B are switched on.This definition is the factory default setting, and can be modified according to the actual demand.
2.5 Power supply power
AC220V±10%, 50/60Hz, 400W.
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CW-1.2K Metal detector & checkweigher user’s manual
Figure 2-3 Schematic diagram of inlet and outlet connections 11

CW-1.2K Metal detector & checkweigher user’s manual

Operation

3.1 Operation summary
Boot

choose product

Technician New product
Set

when before Product

Starting

Data

Power

Figure 3-1 Procedure
3.2 Limit removal
Before use, it is necessary to first install the two limit shaft sleeves from the transportation position to the working position. The position indicated by the arrow in Figure 3-2 is the installation position of the limit shaft sleeve.

Sensor limit screw 12

CW-1.2K Metal detector & checkweigher user’s manual
Figure 3-2 limit position
3.3 Basic operation
The main interface of weight inspection is used for daily production, which is used to start and stop the weight inspection belt, enter the relevant parameter interface and display the basic information of the tested product and the weight inspection result.
3.3.1 Power-on operation
Turn on the power and turn the knob switch to the “1” position and the boat type switch to the O position.The touch screen on the electric cabinet displays the initialization interface.At the top of the interface are USB insert mark, check scale model and time display;The black display area is the name of the current production inspection product, the weight display area, the weight unit display area and the weight check scale status display area;In the middle is the current setting of weight checking speed, the current actual weight checking speed and the display statistics of weight checking results;At the bottom are the function keys of the operation of the weight check scale and the parameters related to the weight check. Correct time parameters can effectively help users check the production inspection results,
relevant production parameter changes and alarm information, help to improve the production pass rate and production speed and reduce production consumption. The weight display area of the weighing scale displays the real- time weight value in the stopped state, and displays the weight test result in the running state until the next object is effective.
Figure 3-4 Power-on initialization interface Button and operation frame operation instructions (applicable to all operation interfaces of the device) :
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CW-1.2K Metal detector & checkweigher user’s manual

Click this button to enter the interface of creating products and setting product

parameters.

Click this button to enter the parameter setting interface.

Click this button to enter the data interface to view the relevant check data.

Click this button to clear zero.

Click this button for user management operations.

6. Click this button to start and stop the device.

Click this type of action box to modify the value of this item.

8. Click the action box to modify the value of this item.

Click this type of action box to select Settings for this definition.

Click this type of action box to perform the corresponding operation.

11. Click this type of action box to open and close the corresponding function Settings.
3.3.2 Zero clear operation
If the touch screen displays the real-time weight value of the weighing scale in the stopped state is not zero (zero indicates the off state), click “Clear zero” to clear the weighing platform, so that the real-time weight value is displayed as zero, and then the zero indicates the on state.(It can be operated only in the stopped state).
If the weight check scale shows that the weight is unchanged, the stable identifier bit is on; otherwise, the stable identifier bit is off (the stable identifier bit is only related to the weight state, and has nothing to do with the operation of the weighing scale and the size of the weight value).
3.3.3 Start up operation
Click “Start” on the touch screen to start the weight checking scale, and the weight checking motor drives the weight checking belt to rotate. At this time, the operation label on the touch screen is “Running”, and the weight checking operation can start.

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CW-1.2K Metal detector & checkweigher user’s manual
3.3.4 Stop operation
Click “Stop” on the touch screen to stop the weight inspection belt and end the weight inspection process. At this time, the operation label on the touch screen is “Stopped”.
3.3.5 Power off operation
Turn knob switch to “0” position, touch screen off, disconnect power.The above operations can only be performed when there is no weight product on the weighing scale.
3.4 User login
Under the touch screen initial interface, click “Product” or “Settings” to pop up the password login box, select the user to enter the corresponding password and click “Confirm” to log in.The initial passwords of the operator and administrator are written in the user description.
Figure 3-5 Password input box
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CW-1.2K Metal detector & checkweigher user’s manual
3.5 Product selection with New
Figure 3-6 Product list
3.5.1 Select product parameters
Click “Product” under the main interface to enter the product list interface. First, click the product to be checked in the product list, then click “Select Product” to select the product, click “Exit” to go to the main interface and click “Start” to check the product. After the product is successfully selected, the current number will be displayed as the
number of the selected product in the upper right corner of the product list page. The new product number cannot be selected during the operation of the weight check
scale;By default, the product number selected by the weighing scale before exit (stop operation or the weighing scale power off).
3.5.2 New product parameters
On the product list page, click “Add Product” to jump to the “Product Parameters” interface to add a new product parameter. The new product number will be added to the existing product in sequence. You do not need to select the product number.For details, refer to “Operation Instructions on Buttons and Operation Frames” in Section 3.3.2. The new product number cannot be added during the operation of the weight check scale;The newly added product parameter values are the default initial values of the system, which need to be set according to the actual product parameters and production requirements.
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CW-1.2K Metal detector & checkweigher user’s manual

Figure 3-7 Product parameters screen Example Description of product parameters:

Name Product number Speed of weight inspection Product name Belt speed Standard weight Upper limit
Lower limit value Tare weight

Instructions
Number of the product under inspection
The speed at which the current weight checking device detects the product
Name of the product under inspection Weigh the speed at which the belt is running
The standard weight of the product to be checked
In the process of weight inspection, if the weighing value is greater than the target value + the upper limit value, it will be judged as out of tolerance In the process of weight inspection, if the weighing value is less than the target value-lower limit value, it will be judged as undererror The weight of the item’s outer packaging

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CW-1.2K Metal detector & checkweigher user’s manual

Qualified

The distance traveled by the product from the end of the scale to the

culling distance start of the qualified culling mechanism

Duration of qualified culling

The duration of the qualifying cull mechanism’s action

Out-oftolerance culling distance

The distance traveled by the product from the end of the scale to the start of the offset removal mechanism

Underweight The distance traveled by the product from the end of the scale to the culling distance start of the underbalance removal mechanism

The out-oftolerance culling action time

The duration of the kill mechanism’s action

Undershoot culling action time

The duration of the underkill operation

Unqualified

The distance traveled from the end of the scale to the nonconforming

culling distance product after the start of the removal mechanism

The time of the unqualified culling action

The continuous action time of the rejection mechanism for nonconforming products (including out-of-error + undererror)

Correction factor

Standard no correction is 1000. Correction factor =1000+(actual weight – test weight result)/ min indexing. That is, if the weight test result is light, the correction factor is the number greater than 1000, if the weight test result is heavy, the correction factor is the number less than 1000

Total lot

Total number of pieces of heavy product inspected

Qualified batches

Number of eligible batches of products

Sampling starting percentage

The sampling data to this percentage is discarded after the object is placed on the scale

Percentage used for sampling

Data that is consistently used as a percentage from the start of sampling is used to calculate the weight check result

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CW-1.2K Metal detector & checkweigher user’s manual

Dynamic zeroing filter grade

Filtering parameters in the weighing process

Dynamic clearing stability range

When the belt is running, within the stability determination time, the weight variation range is judged to be stable within this setting value, and only when it is stable can dynamic zeroing be allowed

Dynamic zeroing and stabilizing time

When the belt is running, within this setting value, the range of weight variation is judged as the stability of the scale platform within the range of dynamic zero clearance stability. Only when the stability allows the dynamic zero clearance

Maximum sampling time

Maximum sampling time during weighing

Average feeding times

When servo control is carried out, the average value of the set number of products is compared with the user’s set value, and the difference between them is used as the basis of control.When it is 0, there is no need to fill the servo function

Servo pulse frequency

The pulse frequency value of the servo motor

Number of

Equivalent to the number of objects from the charging machine to the

product delays photoelectric switch of the weighing scale.Also refers to the number of

products passed before the next correction

Servo charging This setting is the adjusted weight corresponding to each correction

sensitivity

pulse

Servo target value

Equivalent to the target value of package inspection weight

Exclusion of servo upper limit

When the weight is higher than this value, it does not participate in the average calculation and will generate an alarm

Exclude servo When the weight is below this value, it does not participate in the

lower limit

average calculation and will generate an alarm

Servo dead zone

If the absolute weight error is less than this, no correction is made

Maximum servo modulation

Means the maximum allowable modulation correction

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CW-1.2K Metal detector & checkweigher user’s manual

Exclude servo upper limit alarm stop

Exclude the servo upper limit alarm to stop

Exclude the servo lower limit alarm to stop

Exclude the servo lower limit alarm to stop

Failure to correct alarm stop in time

Failure to correct alarm stop in time

Metal detection switch

Turn on the switch to activate the metal detection function

Metal detection length

Physical length of metal detection belt running direction

Distance from metal detection photoelectricity to scale platform center

Distance from metal detection feeding photoelectric to the center of weighing platform

Metal detection

distance

The distance collected up and down centered on the detection point

threshold

Metal detection The distance traveled by the end of the weighing platform to the

removal

unqualified products in the metal detection after the removal

distance

mechanism starts to operate

Metal detection and removal Duration of metal detection and removal mechanism action action time

3.5.3 Modify product parameters
On the Product list page, select the product whose parameters you want to modify from the product list and click “Product Parameters” to enter the product parameters interface to modify the selected product parameters (the newly added product directly jumps to the product parameters interface).
The standard weight refers to the weight of the product to be checked, and the upper and lower limit is the allowable deviation value of qualified product;If it is not necessary to calculate the packaging weight of the product, the outer packaging weight of the product can be written into the tare weight column, and the net weight should be filled
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CW-1.2K Metal detector & checkweigher user’s manual
in the standard weight column. The product number is automatically generated by the system;The linear speed of the
belt is calculated from the detection speed, and changes with the change of the detection speed. It cannot be filled in (the linear speed of the belt should be consistent with the linear speed of the front and rear end conveying mechanism). The compensation weight difference value is calculated by dynamic calibration. Under normal circumstances, manual change is prohibited to prevent deviation between the product weight and the actual weight. When filling in the product parameters, attention should be paid to its value range. Generally, if it is lower than the lower limit of the parameter range, the parameter value will remain unchanged; if it is higher than the upper limit of the parameter range, the upper limit of the parameter range will be written by default. The definition of weight checking speed, belt speed and correction coefficient is described in detail on the help interface of product parameters. If necessary, you can click “Help” to view.
3.5.4 Delete product parameters
On the product list page, select the product to be deleted and click “Delete Product” to delete the product. After deleting the product, the following product parameters will move forward in order, and the product number will move forward.The product cannot be deleted during the operation of the weight check scale;In order to prevent product parameters from being incorrectly deleted, the product name should be set reasonably when setting product parameters.
3.6 Calibration scale
In order to ensure the correct weight of the weighing scale and the linearity of the weight change, each weighing scale needs to carry out weight calibration and dynamic calibration.For specific operation methods, please refer to “Operation Instructions on Buttons and Operation Frames” in section 3.3.2.
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CW-1.2K Metal detector & checkweigher user’s manual

Figure 3-11 shows an example of the weight calibration interface Description of static calibration parameters:

Name

Instructions

Calibrate the empty scale table

Eliminate external interference, the scale table at zero and stable, can be clicked

Calibrate the scale weight

Enter the weight of the calibration weight

The weight calibration Put the weight on and after entering the weight of the weight,

scale

click

Current voltage value The current voltage value of the sensor

Empty scale voltage value

The voltage value of the sensor when the top of the scale is emptied

Weight voltage value The voltage value of the sensor after placing the weight

3.6.1 The weight calibration scale
In the setting page, click “Static calibration” to enter the interface of weight calibration, follow the steps on the touch screen to calibrate the scale, and click “Exit” to return to the main interface after the calibration is completed.For specific operation methods, please refer to “Operation Instructions on Buttons and Operation Frames” in Section 3.3.2.

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CW-1.2K Metal detector & checkweigher user’s manual
During calibration, ensure that the weighing scale is in the stopped state; otherwise, the interface of the weighing scale cannot be entered;Calibration should ensure that there is no item on the weighing platform, no vibration on the weighing platform, and no relatively strong air flow around the weighing scale.
When the weighing platform is empty, ensure that the weighing platform is at zero position and stable. Otherwise, please eliminate interference and click “Calibrate the weighing platform”. The second step can only be carried out when the touch screen indicator is 0 and the stability sign is lit.
When placing the weight, try to avoid the weight hitting the surface of the weighing platform. Enter the correct weight into the weight box of the weighing platform, otherwise it will lead to inaccurate calibration scale or calibration failure (the weight of the weighing platform should be greater than the product weight and not exceed the maximum range of the weighing scale).
If the calibration fails, please check whether the scale is stable and whether the sensor is interfered by the outside world or whether the scale is in contact with other equipment, and re-calibrate after troubleshooting.
3.6.2 Dynamic calibration of scale
On the product page, click “Dynamic calibration” to enter the dynamic calibration interface, and perform dynamic calibration according to the text prompts. When completed, relevant parameters will be automatically calculated and generated and product parameters will be written.Click “Exit” to return to the main interface after completion of calibration.For details, please refer to Section 3.3.2 “Operation Instructions for Buttons and Operation Frames”.
Figure 3-12 Dynamic calibration screen example Description of dynamic calibration parameters:
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CW-1.2K Metal detector & checkweigher user’s manual

Name Zeroing Get the weight Dynamic calibration times
Start up
Maximum weight Average weight
Correction factor

Instructions
Clear the current weight value to zero
Stop the belt running and put the test material on after the static weight value shown
The number of repeated runs of dynamic calibration. The default is ten, and no less than five are recommended
The belt will run, and after the statically weighed object has passed, it should be moved back to the front stage, repeatedly running dynamically, and the controller will automatically record the dynamic weight. General dynamic calibration ten times, the number of dynamic calibration to check the weight scale will automatically stop
The maximum value of the weight check result during dynamic calibration
During dynamic calibration, the average weight of each check will be updated after the number of dynamic calibration is completed
The standard value is 1000. After the number of dynamic calibration is completed, the controller will automatically calculate this value according to the dynamic result and static weight.
If it is not convenient for dynamic calibration, you need to enter this value manually, which can be set in the product parameter interface, and fill in the size of the value refer to the method in the dynamic calibration parameter help interface

Calibration must ensure that the check scale in the stopped state, otherwise can not enter the dynamic calibration interface;When calibrating, ensure that there is no item on the scale, no vibration on the scale, and no relatively strong air flow around the scale.
When the weighing platform is empty, it should be ensured that the weighing platform is at zero position and stable, otherwise, please eliminate external interference and carry out “zero clearing” operation.
When placing the product, the product should avoid hitting the surface of the weighing platform. Only after the weight is stable can you click “Obtain static weight”;If the product has a gross weight value, please set the gross weight value first before
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CW-1.2K Metal detector & checkweigher user’s manual
dynamic calibration. The default value of learning times is 10. If the learning result is not accurate, you can
increase the learning times appropriately.If the production requirement is not high, the learning times can be appropriately reduced to improve the learning speed;External interference should be avoided in the learning process, and the system will automatically save the learning results and display them after the completion of learning. The change of product detection speed requires dynamic calibration again. The principle of dynamic calibration, attention to implementation and alternative methods are introduced in detail in the interface of dynamic calibration parameter help. If necessary, you can click Help to view.
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CW-1.2K Metal detector & checkweigher user’s manual

Data viewing

This check weight scale has data storage and query function, convenient for users to check the historical check weight data and event information.Under the main interface, click “Data” to enter the interface for viewing data (no permission is required for data interface).
4.1 Check the result data
In this interface, you can view the weight check time, weight check result and product code. When the weight check scale stops, insert the USB disk into the touch screen and click “Export data” to export all the weight check data to the USB disk;Click “Delete data” to delete all the current weight data;Click “Next page” or “Previous page” to review the duplicate data (in running state, only the duplicate data can be viewed, and the operation of “Export data” and “delete data” cannot be performed).For specific operation methods, please refer to “Operation Instructions on Buttons and Operation Frames” in Section 3.3.2. After testing a certain number of products, you can insert the USB flash drive to the
touch screen to export the existing weight data, otherwise too much weight data will cause inconvenience to data query. Changing the production of the product and adding new products will not affect the query of the test result, delete the product, please first check out the test result and clear.
Figure 4-1 Example of the weight check data page
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CW-1.2K Metal detector & checkweigher user’s manual
4.2 Statistics
Click “Statistics Data” to enter the check weight data statistics interface, which displays product distribution intuitively. Click “Print data” to print statistics information, click “Export data” to export statistics information to the USB disk inserted into the touch screen, click “Delete data” to clear statistics information.For specific operation methods, refer to “Operation Instructions on Buttons and Operation Frames” in Section 3.3.2. Statistics include out of tolerance, under tolerance, the cumulative number of
inspection times of qualified products, weight, average value and probability distribution, etc. Before testing a new batch of product, the previous statistics should be cleared, otherwise the new product will accumulate on the original statistics and generate incorrect statistics.
Figure 4-2 An example of the statistics page
4.3 Alarm information
Click “alarm record” to enter the interface for viewing alarm records, and you can view the alarm information in the process of weight inspection, including alarm serial number, alarm time, number and alarm content.For specific operation methods, please refer to “Operation Instructions of Button and Operation Frame” in Section 3.3.2.
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CW-1.2K Metal detector & checkweigher user’s manual
Figure 4-3 Alarm information screen example
4.4 Statistical graph
Click “Statistical Chart” to enter the statistical chart interface to visually view the product weight distribution.
Figure 4-4 Example of the statistical chart interface 28

CW-1.2K Metal detector & checkweigher user’s manual

Quantity of switches

5.1 I/O I/O testing
Figure 5-1 I/O parameter screen Example 1
Figure 5-2 I/O parameter screen example 2 Click “Switch quantity” on the setting page to enter the IO test interface. The system provides 6 input terminals and 12 output terminals, which users can decide whether to use
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CW-1.2K Metal detector & checkweigher user’s manual

according to production requirements.For specific operation methods, please refer to “Operation Instructions on Buttons and Operation Frames” in Section 3.3.2.

IO test is to test whether the IO port is properly connected to the external device. During the test, click “Switch” after the output to output 1-8. If the corresponding relay coil is closed (red indicator light on the relay base) and the corresponding device is in action, the connection is normal and the output point of the weighing scale is valid; otherwise, please check whether the connection between the output point and the device is correct;Click the “switch” behind the three-color light, if the three-color indicator light is on, the connection is correct.

The input test can be carried out by setting the low level signal (DC0V) at the input end. If the low level signal is effective at the corresponding input port, the test indicator box behind the corresponding input point ON the touch screen will light up and display “ON” (The photoelectric input can be blocked on the main interface when testing the photoelectric input, if the corresponding input and discharge marks are lit up, the photoelectric input is effective).The input and output signals can be defined by themselves.

The default switching quantity is defined as follows:

Enter the port number

Definition

Output port
number

Definition

DI1

Run

Relay -K1 Run

DI2

Stop

Relay -K2 Stop

DI3

EMD input

Relay -K3 Unqualified

DI4

Metal alarm status

Relay -K4 Reject of NG EMD

DI5

EMD operation status Relay -K5 Start EMD

DI6

STOP[Level]

Relay -K6 Stopt EMD

E1

I1 (incoming

Relay -K7 Qualified indication

photoelectric sensor)

E2

I2 (discharge

Relay -K8 Disqualified cull

photoelectric sensor)

DO 1 Undefined

DO 2 Undefined

DO 3 Undefined

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CW-1.2K Metal detector & checkweigher user’s manual

DO 4 Undefined

L 1 O17 (Buzzer alarm output)

L 2 O7 (alarm light out-of-tolerance indication, no relay)

L 3 O10 (alarm light qualified indication, no relay)

L 4 O6 (alarm light undererror indication, no relay)

List of definable switching quantities:

Enter switch quantity:

Number Name

Function description

I00

Undefined

No function when this item is selected.

I01

Input

photoelectric

When the input is valid, it means that the input photoelectric sensor has sensed the measured object

I02

Output

photoelectric

When the input is valid, it means that the output photoelectric sensor has sensed the object under test

I03

Run

When the input is valid, the device will boot into the running state

I04

Stop

The device will stop running when the input is valid

I05

Clear alarm

When the input is valid, the device will clear the current alarm

I06

Aberration cull

When the input is valid, the offset cull is complete

complete

I07

Owe culling

complete

When the input is valid, the underbalance culling has been completed

I08

Packet detection When the input is valid, the device performs packet

connection detection

I09

Belt speed

detection

I10

Run/stop [level] Control device operation or stop by level signal

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CW-1.2K Metal detector & checkweigher user’s manual

I11

Run/stop [edge] When the device is in the stopped state, the signal input is

effective, the device starts to enter the running state;

When the signal input is effective, the device stops running;

I12

Stop [level]

The signal is valid and the touch screen cannot start the device

I13

EMD input

The signal is valid, and the equipment performs metal detection

I14

Metal alarm

status

The signal is valid, indicating that the metal detection is not qualified

I15

EMD operation The signal is valid, indicating that the metal detection is in

status

operation

Output switching quantity:

Number Name

Function description

O00

Undefined

No function when this item is selected.

O01

Out-of-tolerance If the weight check result is out of tolerance, the output is

indication

valid and continues until the next weight check is completed.

O02

Owe indication If the weight check result is underweight, the output is valid

and lasts until the next weight check is completed.

O03

Run

Run status output is valid.

O04

Stop

The stopped state output is valid.

O05

Alarm

Output is valid when alarming.

O06

Out-of-order

The weight check result is out of tolerance, according to the

culling

set out of tolerance eliminator distance delay, and then

according to the set duration output valid.

O07

Owe culling

The weight check result is the undererror, according to the set offset culler distance delay, and then according to the set duration output valid.

O08

Disqualified

culling

The weight inspection result is out of tolerance or undertolerance, according to the set distance delay of the unqualified eliminator, and then according to the set duration output effective.

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CW-1.2K Metal detector & checkweigher user’s manual

O09

Number of

batches

completed

This output is valid when the set number of batches is reached.

O10

Qualifying

instructions

If the weight check result is underweight, the output is valid and continues until the next weight check is completed.

O11

Busy Stop +

When the system is in busy state, busy detection is valid,

communication this output is invalid, busy state is invalid and

communication command is received, this output is valid,

busy detection is invalid, this output is valid

O12

Busy stop

When the system is in busy state, busy detection is valid and this output is invalid, busy state is invalid, this output is valid, busy detection is invalid, this output is valid

O13

Feed

According to the state of the input photoelectric output, the

photoelectric

input photoelectric effective, then the output effective.

output

O14

Discharge

According to the state output of discharge photoelectric,

photoelectric

discharge photoelectric is effective, then the output is

output

effective.

O15

Speed up pulse Servo feedback function

O16

Deceleration

Servo feedback function

pulse

O17

Buzzer alarm

Output in different ways depending on your choice

output

O18

Qualified Cull

O19

Start EMD

When the metal detection switch is turned on, the operating status output is valid

O20

Stop EMD

When the metal detection switch is turned on, the stop state output is valid

O21

Reject of NG

The metal inspection result is unqualified. According to the

EMD

set distance delay of the metal detection unqualified

remover, and then output valid according to the set duration

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CW-1.2K Metal detector & checkweigher user’s manual

Working parameters

6.1 Working parameter Settings
Click “Set” to enter the interface of working parameters, and the user can decide whether to open according to the production needs. If the corresponding alarm is generated after opening, the weight checking scale will automatically alarm or alarm stop. It needs to manually click “clear alarm” or input the signal of “clear alarm” to start the weight checking again (after the alarm is generated and until the clear alarm is completed, The motor of the check weighing scale runs but does not determine whether the object is on or off the weighing platform, nor does it carry out weighing operation), and the alarm information is stored in “Data” – “Alarm information”.For specific operation methods, please refer to “Operation Instructions of Button and Operation Frame” in section 3.3.2.

Figure 6-1 Working parameters screen example Analysis of working parameters:

Name

Instructions

The alarm stops when the queue is full

The default number of over/under error queue is 20, which means that if the removal distance is long enough, that is, it takes a long time for the products to be removed to arrive at the removal institution, there can be more than 20 products in the middle. If there are more than or equal to 20 over/under error products to be removed in this distance, it will alarm and stop

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CW-1.2K Metal detector & checkweigher user’s manual

If not eliminated in time, the alarm will be stopped

After the next unqualified product has gone through the reinspection process, the last product has not been removed, the alarm will be stopped

Busy alarm stop

In the last product has not been out of the inspection belt, the next product into the inspection belt, it will show busy alarm and stop.If the back end is connected with an over and under error elimination mechanism, the default is over error elimination

The time of overplugging will alarm and stop the machine

Indicates that if the discharge photoelectric induction continues, and exceeds the plugging time set in the system parameter interface, it will alarm and stop

If the maximum time on the scale is exceeded, it will alarm and stop

There are two kinds of action;1. If the maximum time on the scale set on the touch screen is more than 2 times of the time required for the object to pass the scale, the maximum alarm time on the scale is twice of the time required for the object to pass the scale. 2. If the maximum time on the weighing platform set on the touch screen is less than or equal to twice the time required for the object to pass the weighing platform, the maximum alarm time on the weighing platform is the maximum time on the weighing platform set on the touch screen

The number of

The number of consecutive failed alarms

consecutive unqualified

alarms

The number of super continuous disconformance alarm stops

In the product parameter setting interface, you can set the alarm number of continuous nonconformance. If the set value is not zero and the switch is on, the number of continuous nonconformance will alarm and stop when it reaches this value

Upper limit of motor load

The maximum load the motor can withstand

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CW-1.2K Metal detector & checkweigher user’s manual

Stop above the motor load limit

The upper limit of motor load can be set in the system parameter interface of the product. When the weight of the product or the object to be weighed exceeds the set upper limit, it will alarm and stop

Overweight or underweight alarm and stop

Display on the main page that the result of this test product is out of tolerance or under tolerance and the device will stop.If you need to use this function, you need to move forward the discharge photoelectric position, please contact our technical department for details

The main page displays the information of overshoot and undershoot

On the main page, it shows that the result of this test is out of tolerance, under tolerance, or qualified

The main page will

Only the product weight test result of this test is displayed on

display only the weight the main page

test result

Auxiliary display of real-time weight

Display the detected real-time product weight on the main page

Units

g/kg/t Optional

Minimum indexing

0.001. 0.002. 0.005. 0.010. 0.020. 0.050 Optional

Check scale for stability range

When calibrating the scale, the weight variation range is judged to be stable within this setting value

Judge the range of stability;

During the stabilization time, the range of weight variation is judged to be stable within this setting value

Zero tracking range

Weight value within this range, automatically clear zero

Clear range

The range at which the scale table is zeroed out during weighing

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CW-1.2K Metal detector & checkweigher user’s manual

Automatic zeroing at startup

Perform zero clearing once the scale platform is started

Check the maximum judgment time of the scale
Decimal point

Is the longest judgment time in the process of weight calibration, indicating that the weighing platform must be stable and the zero voltage must be within the limited range during the calibration of the empty weighing platform and the weight calibration process. If the above conditions are not met and the maximum judgment time is exceeded, the alarm will be given and the weighing will fail
0 0.0 0.00 0.000 0.0000 Optional

Maximum range

1.2kg

Check scale for stability time

When checking the scale, the range of weight variation is judged to be stable within the stability range of the scale

Stabilizing time
Zero tracking time
The system automatically clears zeros after power-on

Within this setting, the range of weight variation is judged to be stable within the range of stability
During this time, the system data drift does not exceed the zero tracking range
Zero clearing operation will be performed once on the scale platform

Feed to shake time

Do not sample during this time after feeding

Time to remove

Do not sample during this time before discharging

shaking from material

Length of scale table 400mm

Maximum time on the Maximum time an item is on the scale scale table

Material blocking time From the discharge photoelectric induction to the material time, more than this time alarm
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CW-1.2K Metal detector & checkweigher user’s manual

Dynamic zero clearance range

Range of zeroing of the weighing platform during the weight checking process

Digital filtering level 0 to 9 can be set

AD sampling rate Pre-filter grade

120 beats per second 240 beats per second 480 beats per second
0 to 20 optional

Time between photoelectric dust removal

When the system runs to the set value, the photoelectric dust removal begins

Duration of photoelectric dust removal

The output time of the photoelectric dust removal switch

Buzzer buzzer type

There are four types to choose from, which are undererror, out-of-error, unqualified, and qualified

Buzzer sounding mode There are three ways to choose from, long buzzer, off, and delay

Buzzer delay time

The delay time is 0.000-10.000S

When the overgap is not suspended, the pop-up window will alarm

When the overgap is not suspended, the pop-up window displays the alarm information

The over and under The over and under alarm is included in the alarm record alarm is included in the alarm record

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CW-1.2K Metal detector & checkweigher user’s manual

Communication

The product has RS485 and optional network port for external communication. The communication protocol is standard Modbus RTU, and the network port communication includes Modbus TCP/IP and HTTP.When the communication mode is printed, RS485 can be connected to the printer for printing output.For detailed operation methods, refer to “Operation Instructions on Buttons and Operation Frames” in section 3.3.2.
7.1 Communication parameters
Click “Setting” to enter the interface of working parameters, and then click the next page, the user can set the relevant serial port communication mode, to realize the communication between the weighing scale and the host computer and other external control units or connect the printer.
Figure 7-1 Communication parameters interface Example 1
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CW-1.2K Metal detector & checkweigher user’s manual

Figure 7-2 Communication parameters screen Example 2

Description of communication parameters:

Name Serial communication method Mailing address Baud rate
Byte format
High and low bytes Network port communication mode IP address Port number MAC address

Instructions Modbus-RTU
The address of the current device Baud rate for current device communication The byte format of the current device communication. Default 8-E-1 Bytes of current device communication. Default AB-CD Network port communication mode
IP address for current device communication Port number for current device communication MAC address for current device communication
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CW-1.2K Metal detector & checkweigher user’s manual

7.1.1 Serial port communication
The weighing scale is configured with three serial ports, which can communicate with the host computer through RS485 serial ports. The optional functions are Modbus-RTU and print mode (serial port three can only be set as print). The data format 7-E-1 is fixed as print, and Modbus-RTU communication cannot be carried out.

Serial number

Range

Instructions

Mailing address 1 to 245

Check the weight scale slave number

Communication Modbus-RTU, print method

Communication Modes and functions

Baud rate

9,600, 19,200, 38,400, 57600 and 115,200

Communication data transfer speed

Data format 7-E-1(Print), 8-e-1, 8-n-1.

Communication transmission data Format

High and low High word first or low word first bytes

Facilitate communication of various upper computers

When the host computer communicates with multiple weighing scales at the same time, the code of each weighing scale device cannot be consistent, and the maximum value is 245 (that is, a single PC can be connected to 245 weighing scales at the same time).

7.1.2 Network port communication
The weighing scale can communicate with the host computer through a 10M/100M adaptive network port. The optional functions are Modbus TCP/IP and HTTP protocol.Parameter setting requirements are as follows:

Serial number

Instructions

IP

The upper computer and the motherboard must

be in the same network segment and not equal

Port Range 0-65535, usually set to 502 for slave number

MAC The address of each device cannot be repeated address and is set before delivery

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CW-1.2K Metal detector & checkweigher user’s manual

HTTP works in server-side mode, and the protocol is as follows:
Send: http://IP, Return: current weigh value (screen display value). For example: Send to: http://192.168.61.223 Return: 123.456kg
Send: http://IP/szgmt.html Return: Current weighing value (screen display value). For example: Send: http://192.168.10.15/szgmt.html Return: 123.456kg
Send: http://IP/cwrf.html Return: Current weigh value (screen display value), new weigh data identification. For example: Send: http://192.168.10.15/cwrf.html Return: 123.456kg0 (This value changes from 0 to 1 or from 1 to 0 when there is a new check result)
Send: http://IP/crf.html Return: New weigh data identification. Example: Send to: http://192.168.10.15/crf.html Return: 1 (change the value from 0 to 1 or from 1 to 0 when there is a new check result)

7.1.3 MAC address
The MAC address is the physical address of the weighing scale and cannot be modified. It represents the identification number of the weighing scale.

7.2 The Modbus register communication address is defined

PLC

Module

address address

Parameter definition

Remarks

Home screen status (Support function code 0x03)

40001

0000

Module current .0

status 1

.1

1: Weight positive overflow 1: The sensor is overflowing

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CW-1.2K Metal detector & checkweigher user’s manual

40002

0001

.2 1: Weight negative overflow

.3 1: Negative sensor overflow

1: Weight plus or minus .4 identifier bit 0: plus 1:
minus

.5 1: zero point identifier bit

1: Stabilize the identifier .6
bit

… reserve

.12 1: Static calibration state

1: Zero point calibration is .13
successful

1: Gain calibration is .14
successful

.15 Reservations

.0 1: Run 0: Stop

1: Upper limit (for .1
indication)

1: Lower limit (for .2
indication)

.3
Module current status 2
.4

1: Qualified (for indication)
1: out of tolerance (for culling)

1: Underbalance (for .5
culling)

.6. 1: Qualified

.7. 1: Busy (for indication)

.8. 1: IO test

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CW-1.2K Metal detector & checkweigher user’s manual

40007 40008 40539 40540 40541 40542
40551
40552

0006 0007 0538 0539 0540 0541
0550
0551

Weight value

.9. 1: Belt calibration
.10 1: Dynamic calibration .11 1: Feed .12 1: Discharge .13 1: Keep .14 1: Return to zero … reserve Stop status: real-time weight;Running state: weight check result

Out-oftolerance ratio

Underdifference ratio

Error number

1: Busy 2: Not removed in time 3: Continuous disqualification 4: Total batch completed 5: Qualified batch completed 6: Block the material There is no 8: Super maximum sampling time 9: Super motor load

40563 40564

0562 0563

Actual weight check speed

The number of products that actually pass the weighing scale in one

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CW-1.2K Metal detector & checkweigher user’s manual

minute during the product weighing process

Product parameters (Function codes 0x03, 0x10 supported.)

40101 40102

0100 0101

Product number

Read: Currently selected product number;Write: Write needs to select the product number and update to write value after writing

40103 40104

0102 0103

Product weight

Static weight of the product to be checked

40105 40106

0104 0105

Upper limit

Allowable upper deviation of product conformity

40107 40108

0106 0107

Lower limit

The permissible lower deviation of product conformity

40109 40110 40215 40216 40217 40218

0108 0109 0214 0215 0216 0217

Pack weight Total lot Qualified lot

Package weight that is weighed with the product but does not count towards the result
Quantitative production inspection weight total production;0 ~ 999999pcs
Quantitative production of qualified products;0 ~ 999999pcs

40279 40280

0279 0280

Photoelectric dusting cycle

Initial value: 60, range: 60 to 1800

40281 40282

0281 0282

Photoelectric dust removal time

Initial value: 1, range: 1 to 10

Statistics (Support function code 0x03)

40501 40502

0500 0501

Qualifying cumulative count

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CW-1.2K Metal detector & checkweigher user’s manual

40503 40504 40505 40506 40507 40508 40509 40510 40511 40512 40513 40514 40515 40516 40517 40518 40519 40520 40521 40522 40523 40524 40527 40528 40529

0502 0503 0504 0505 0506 0507 0508 0509 0510 0511 0512 0513 0514 0515 0516 0817 0518 0519 0520 0521 0522 0523 0526 0527 0528

Qualified cumulative weight
Cumulative number of out-of-bounds
Out of tolerance accumulated weight
Cumulative number of owes
Accumulated weight of underweight
Cumulative number of disqualifications
Disqualified accumulated weight
Total cumulative times
Total accumulated weight
Maximum
Minimum
Pass rate
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CW-1.2K Metal detector & checkweigher user’s manual

40530 40531 40532

0529 0530 0531

All qualified products are heavy
Average weight of out-of-tolerance products

40533 40534

0532 0533

Underweight products average weight

40537 40538

0536 0537

Total cumulative average weight

40559
40560 40561 40562

0558
0559 0560 0561

When the read value changes from 0 to 1, or from 1 to 0, the proof read value is updated data.

Check weight result reading identifier (0, 1 change)

(When power-on, the value is fixed at 3, stop and alarm is 2. When HMI programming, according to the change of value jump collection, attention should be paid to adding the judgment that is not equal to 2 or 3)

Weight check result

Read as the result value of this test weight, when there is a new test result, the value will be updated.

The following is readable bit status (read function code 0x01, write function code 0x05)

00001

0000 Weight positive overflow

00003

0002 Weight negative overflow

00005

0004 Weight plus and minus sign

00006

0005 Zero mark

00007

0006 Stable sign

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CW-1.2K Metal detector & checkweigher user’s manual

00008 00011 00012 00013 00014 00015 00016 00031 00032 00033 00034

0007 0010 0011 0012 0013 0014 0015 0030 0031 0032 0033

Keep signs Qualifying mark Underage sign Out-of-tolerance sign busy Call the police Batch times to Run (when writing ON, start running, stop running when writing OFF) Zero clear (when writing ON, zero clear) Clear alarm (Clear alarm when there is an alarm written ON) Print (when writing ON, print out)

7.3 Print content
1. When the communication mode is set to print, connect the printer, click the print button on the “Statistics” interface, or send the print command through the communication mode, the output will be as follows:

———————–

DATE:

2015.10.15

TIME:

15:21

PRODUCT CODE:

1

TARE WT:

0.000kg

UP LIM:

0.030kg

REF WT:

8.135kg

LOW LIM:

0.030kg

PASS CT:

1

PASS WT:

8.140kg

PASS AVR:

8.140kg

PASS RATE:

100.00%

OVER CT:

0

OVER WT:

0.000kg

UNDER CT:

0

UNDER WT:

0.000kg

TOTAL CT:

1

TOTAL WT:

8.140kg

MIN WT:

8.140kg

MAX WT:

8.140kg

———————–

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CW-1.2K Metal detector & checkweigher user’s manual

2. When the communication mode is set to result printing, the device will actively send data. After each check, it will actively send the content shown in the following figure through the serial port:
20140503142100 0.0346kg
The format is timestamp+weight. If there is an external printing device, the above content will be printed. The above content is only an example. The specific printed data is subject to the actual test results.
3The data format of CHRE mode is as follows

S leave status Leave sign limit leave Sampling unit CRC CR LF

T

a

a

a

results

X blank

blank

blank

space

space

space

Among
1STX —- Start character02H.
2status —-3 bitIn case of alarm, state 1 is “E” (45H), state 2 and state 3 are error identifications, otherwise all three bits are spaces 20H.
3sign —- 1 bit. Each time there is a new sampling mean, the data mark is added by 1, from 30H to 39H, and then back to 31H. Used for auxiliary extraction of sampling data.
4limit —- 1 bit is the limit of the current sampling value. The upper limit of the sampling value is “H” (48H). If the sampling value is qualified, it is “G” (47H). If the lower limit of the sampling value is “L” (4CH).
5Sampling results —- 7-digit weight data (including 6-digit content, 1-digit decimal point (2EH), if there is no decimal point, the high digit is 20H).If the weight value is 3.75, it is 30H 30H 30H 33H 2EH 37H 35H.
7Unit – 2 digits, “kg (6BH 67H)” for kilogram and “g (67H 20H)” for gram.
8CRC – is a checksum, which means that all preceding values are added and converted to decimal, and then the last two digits are taken and converted to ASCII code.
9CR – return sign (0DH). 10LF — Line feed sign (0AH).

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CW-1.2K Metal detector & checkweigher user’s manual
7.4 Set the parameters of the driver
1. Use a digital operator to set the input motor driver, weight check motor driver, and reject motor driver parameters F5.03 to 1, 2, and 3, respectively.
2. If the motor reverses after operation, use a digital operator to modify parameter F1.01 to 0.
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CW-1.2K Metal detector & checkweigher user’s manual

Program upgrade

The device can upgrade the motherboard program and touch screen program through the way of U disk.For details, please refer to “Operation Instructions on Buttons and Operation Frames” in section 3.3.2.
Figure 8-1 System Information screen example After contacting our technical department, confirm that it is necessary to upgrade the program of the motherboard or touch screen.Obtain the corresponding program upgrade package first.Insert the USB flash drive with the upgrade package, click the “USB flash Drive Upgrade Controller” button to enter the upgrade interface, and perform the corresponding program upgrade according to the interface instructions.It is suggested to upgrade the program of the equipment under the guidance of our technical personnel, so as to avoid equipment failure or damage.
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CW-1.2K Metal detector & checkweigher user’s manual

Metal Detection Guide

9.1 Introduction to Metal Detection Metal detector is to use an electromagnetic field to check on a conveyor belt
conveying to be inspected productwhen detected metal signal more than the set value Mixed metal alarm signal output or make removing means action.
9.2 Operating instructions

Note keys.

To prevent damage to the protective film, Please do not use sharp things to

LCD display Arrow key Cancel key Menu key
Product key
Enter key Run key Stop key

Display Variety,Name, Judgement result, Operation mode,etc. For project selection and switch the screen. End existing screen, return to the previous page. In the basic screen, press this button, the screen changes to the menu, you can select menu
In the basic screen, press it into a variety list screen, you can change a variety.
Use in determining the project or setting. Press this button, the conveyor belt starts running. Press this button, the belt is stopped.

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CW-1.2K Metal detector & checkweigher user’s manual

9.3 The basic method of use

Press the power switch, the device is powered on, display the basic screen.

Prod-02 JAM

X 11

5

Y 1

3

STOP

Basic Screen NoteSince the machine uses dual channel detection, In the basic screen, X and Y represent two channel signals, cursor bar indicates the strength of the two channel signals; Figure above ‘5’ and ‘3’ represent the specific values of the signal strength of two channel .When the value of which is greater than 50, will alarm stop. 9.3.1 Registration of new products Registration of new products including the product number, product name, sensitivity, gain, NG stop, reject delay time, reject hold time and phase settings.
9.3.1.1 Product number
From the basic screen, press the [product] key, the screen display products.
01 02 JAM 03 04

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CW-1.2K Metal detector & checkweigher user’s manual
If you select [01], press the [ENTER] key to register the serial number, and then return to the basic screen.
9.3.1.2 Product name(Manual settings required) From the basic screen, press the [Menu] key to enter the menu screen, move the cursor to the product parameters and then press the [ENTER] key to enter the product parameter screen, set the basic parameters for product.
1 Product Name 2 Sensitivity 3 Gain
From product parameter screen, press [], [] keys to move the cursor to the product name, press the [ENTER] key to enter the setting screen.
Prod-01 A B C D E F G H I
J K L M N O P QR S Del. T U V W X Y Z a b c Ent. Press the arrow keys to position the cursor at the character, press the [ENTER] key to enter the character. After entering the name, press the arrow keys to align the cursor with [Ent.] position, press the [ENTER] key to register the name, automatically return to the parameter screen.
9.3.1.3 Sensitivity
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CW-1.2K Metal detector & checkweigher user’s manual
From product parameter screen, press [], [] keys to move the cursor to the sensitivity, press the [ENTER] key to enter the sensitivity setting screen.
Sensitivity X200 Y200
Press [<], [>] key to move the cursor to the position to be adjusted; press [], [] key, adjust the value on the cursor position. After the sensitivity adjustment is complete, press the [ENTER] key to save sensitivity parameters and return to the product parameter screen.
NoteSensitivity value, after the auto setting usually do not need to make adjustments, but can be adjusted according to the actual situation.
9.3.1.4 Gain setting From product parameter screen, press [], [] keys to move the cursor to the Gain, press the [ENTER] key to enter the Gain setting screen.
Gain 4
Press [<], [>] key to adjust gain level. After the gain adjustment is complete, press the [ENTER] key to save gain parameter and return to the product parameter screen.
NoteGain level from 1 to 4, this parameter is automatically set by the system after auto-set, no need to adjust.
9.3.1.5 Reject delay time From product parameter screen, press [], [] keys to move the cursor to the RJ delay time, press the [ENTER] key to enter the RJ delay time screen. The factory settings are already in place, please do not modify them without authorization.
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CW-1.2K Metal detector & checkweigher user’s manual
RJ Delay Time 0.500 S
Press [<], [>] key to move the cursor to the position to be adjusted; press [], [] key, adjust the value on the cursor position. After the RJ Delay Time adjustment is complete, press the [ENTER] key to save sensitivity parameters and return to the product parameter screen.
Note: RJ delay time means after being detected by the metal foreign body begins to reject the action this time. The factory settings are already in place, please do not modify them without authorization.
9.3.1.6 Reject hold time (Manual settings required) From product parameter screen, press [], [] keys to move the cursor to the RJ hole time, press the [ENTER] key to enter the RJ hole time screen.
RJ Hold Time 0.500 S
Press [<], [>] key to move the cursor to the position to be adjusted; press [], [] key, adjust the value on the cursor position. After the RJ Hole Time adjustment is complete, press the [ENTER] key to save sensitivity parameters and return to the product parameter screen.
Note: RJ hole time means rejector start work until the end of the action this time. This time needs to be set based on the current detection speed, T=S/V, S=2 * detection distance threshold, and V is the detection belt line speed (whichever is actual).
9.3.1.7 Phototube
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CW-1.2K Metal detector & checkweigher user’s manual

If from the [Product Parameters] screen, press the [Up] , [Down] keys to move the cursor to [Phototube], and press the [OK] key to enter the Phototube adjustment screen. If allowed, it means to enable the photoelectric detection function, and if prohibited, it means to disable the photoelectric detection function. The factory default setting is allowed, please do not modify it without authorization.

Phototube allow

prohibit

9.3.1.8 Detection time (manual setting required) If you press the [Up] and [Down] keys from the [Product Parameters] screen, move the cursor to [Detection Time], and press the [Confirm] key to enter the detection time adjustment screen.
detection time 1.000 S

Press the [Left]<, [Right]>keys to move the cursor to the position of the number to be adjusted; Press the [Up] and [Down] keys to adjust the number on the cursor position. After the detection time adjustment is completed, press the [Confirm] key to save the rejection hold time parameter and return to the [Product Parameters] screen.
Note: This time needs to be set based on the current detection speed, T=S/V, S is the length of the metal detection machine (standard is 0.3m), and V is the detection belt line speed (based on the actual situation).
9.3.1.9 Phase setting
From product parameter screen, press [], [] keys to move the cursor to the Phase, press the [ENTER] key to enter the phase screen.
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CW-1.2K Metal detector & checkweigher user’s manual
Phase 0109.5 °
Press [<], [>] key to move the cursor to the position to be adjusted; press [], [] key, adjust the value on the cursor position. After the phase adjustment is complete, press the [ENTER] key to save phase parameters and return to the product parameter screen.
Note: The phase, after the automatic setting does not need to make adjustments. 9.3.2 Auto-set (All automatic execution)
Ready the testing product (Hereinafter referred to as the standard workpiece), the standard workpiece should be able to reflect the average characteristics of the inspected product (size, weight, ingredients and packaging).
In the basic screen, press the [MENU] key to enter the menu screen. press [], [] keys to move the cursor to the Auto-set, press the [ENTER] key to enter the auto-set screen.
Prod-01 Wait…
After a few seconds, the display prompts [Put in the product].
Prod-01 Put in the product
he operator put in the standard workpiece, after a few seconds, the display prompts [Auto-set over.], Press the [ENTER] key to return to the menu screen, Auto setup is complete.
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CW-1.2K Metal detector & checkweigher user’s manual
9.3.3 Choose product From the basic screen, press the [product] key to enter the product selection screen.
01 HAM 500g 02 COOKIE 03 JAM 04 HAMBURGUR
press [], [] keys to move the cursor to the corresponding product, press the [ENTER] key. Product selection is completed.
9.3.4 Run & Stop Run: To ensure stable operation of the metal detection machine, please wait for more than
10 minutes after turning on the power before starting operation. Before starting operation, remove the inspected items from the metal detection conveyor belt and the front conveyor belt before starting the conveyor. Press the [Start] button, as the conveyor belt has just started for about 1 second and is waiting for the action to stabilize, the metal detection machine will not operate. Moreover, if there is a variety change during the operation of the conveyor belt, there will be about 10 seconds before the metal detection machine will not operate.
Stop: Press the [Stop] key. The conveyor belt stops and enters a stop state. Note: Both operation and startup are controlled through the touch screen, and there is no need to operate on the metal detection control panel. 9.3.5 Confirm detection sensitivity
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CW-1.2K Metal detector & checkweigher user’s manual

Use qualified and unqualified samples to confirm whether they can be tested correctly.

Introduction to qualified and unqualified samples

decision procedure

Qualified samples

Unqualified samples

Metal mixing inspection

It is known that there is no metal mixed in the inspected product

Foreign object samples (or test pieces) with qualified samples as the management benchmark in the inspected product

Missing parts inspection

Among the inspected items, there are objects that are intended to be inspected for missing parts

In the inspected products, there is a lack of objects to be inspected for missing parts

Methods and precautions for action confirmation

decision procedure

Method of action confirmation

Select action (when connected to the culler)

Metal mixing inspection

Use the action confirmation function to confirm the detection sensitivity.

Not related to the judgment result

Missing parts inspection

Confirm the detection sensitivity while watching the screen display.

Perform actions based on the judgment results.

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CW-1.2K Metal detector & checkweigher user’s manual
Transfer qualified and unqualified samples, and confirm the detection sensitivity based on the numerical values displayed on the screen.
When the result of action confirmation is that the action cannot be performed correctly
When the result of confirming the metal detection machine’s action (detection sensitivity) is that it cannot operate correctly, please take the following measures.
Perform automatic settings. Confirm sensitivity.
9.3.6 Routine Maintenance Daily inspection items 1Please check the following before operation Presence of contact area Confirm that the detection sensitivity 2After the job, need to clean up the conveyor belt. Cleaning precautions 1. When cleaning, the power plug must be unplugged. 2. Cleaning tools such as soft plastic brushes or cloth should be used. Do not use
metal brushes, etc. 3. Clean with neutral detergent. Do not use diluents or organic solvents such as
benzene.
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Size

CW-1.2K Metal detector & checkweigher user’s manual

When the equipment is installed on site, it is necessary to ensure that there is no contact between the weighing table and the surrounding area to avoid affecting the normal weighing. The distance between the surrounding area of the weighing table should be greater than 10mm.

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CW-1.2K Metal detector & checkweigher user’s manual
10.1 Outline size drawing (unit: mm)
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CW-1.2K Metal detector & checkweigher user’s manual

• Note: The width, length and height of the scale stand of non-standard customized products may be different from that of the standard products. For details, please refer to the technical documents or drawings confirmed by the user.
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CW-1.2K Metal detector & checkweigher user’s manual

Equipment repair and maintenance

11.1 Maintenance of motors
11.1.1Routine maintenance
Keep the motor clean and prevent oil, water and other dirt from entering the motor. Check motor terminal bolts and motor base fixing bolts for loosening Check the rotation of the motor blades Check whether the bearings at both ends of the motor have oil leakage and other
phenomena Pay attention to observe whether there is abnormal noise, vibration and special smell
in the operation of the motor.
11.1.2Regular maintenance
For normal operation of the motor, the mechanic and maintenance electrician shall carry out the maintenance once a year.
Remove dust or debris inside the motor (be careful not to damage the winding of the motor
Check whether the rotor of the motor is flexible and replace the wearing parts (bearings, etc.)
Check the insulation resistance of the motor windings to the ground. When the insulation resistance is below 0.5M, the motor must be dried.
Replace the grease. Check whether the no-load current is within the specified range
11.1.3 Precautions
In the process of maintenance, attention should be paid to the safety of electricity and mechanical transmission, and illegal operation is strictly prohibited.
When installing the repaired or replaced motor, attention should be paid to the wiring mode, and attention should be paid to whether the motor rotation direction is consistent with the reality.
After installation, the motor should be clicked, and pay attention to observe whether the motor runs normally.
11.2 Check the failure cause and treatment method of weight scale
11.2.1No display on the touch screen
Method of Handling poor Power contact Connect the power cable Loose or falling data cable treatment method Connect the data cable
11.2.2Data pulsation large, abnormal fluctuation
Handling Method for loose screws of the heavy machine pedestal Tighten the screws of the heavy machine pedestal
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CW-1.2K Metal detector & checkweigher user’s manual

The sensor is obviously disturbed, such as air conditioning, air flow, etc. Disposal method to get rid of external interference
Ground shaking, vibration, such as nearby machine rotation interference, cars passing by, etc.Treatment methods to get rid of external interference
The conveyer belt is affected by viscous objects Sensor base has debris accumulation or stuck processing method to get rid of
external interference Filter coefficient set too small processing method to increase the filter coefficient

11.2.3The display is always zero

The object is light and the weight falls in the zero range. The treatment should be

resolved by resetting the “zero range”.

Device trace to zero.

The handling method can be solved by adjusting the

“automatic zero tracking” item in the calibration option of the system.

The sensor data cable is loose, and the contact is not good. Solution Connect the

sensor data cable properly

11.2.4Abnormal data display

The error is too large.

Handling Method Recalibrate the scale.

Product number selection error.

The handling method should be resolved

by clicking “Switch Product” again and selecting the corresponding companion

product number.

The ambient temperature exceeds the normal operating range of the sensor. Ensure

that the ambient temperature is normal

Aging or deformation of sensor components. Solution Replace the sensor

11.2.5Busy alarm

After the object into the material is not out of the weighing platform, and there are
objects on the weighing platform. Handling Method Adjust the feeding speed, the material out of the weighing platform before allowing the next material on the weighing platform.

11.2.6Packaging error

Remove too many unqualified products in time. unqualified products in time.

Handling method Eliminate

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CW-1.2K Metal detector & checkweigher user’s manual

11.2.7Continuous nonconformity alarm

The number of consecutive disqualifications exceeding the set value.Alarm prompt, no need to deal with the weight check work normally.

11.2.8Excess plugging time

During operation, the object stays too long at the feeding or discharging end. Solution Check the reason for the object staying time is too long and deal with it in time.

11.2.9Below the minimum sampling time

The object is coming off the scale too quickly in operation. the belt of the weighing table within the detectable range.

Adjust the speed of

11.2.10 Super maximum sampling time

Long period of time when the object in operation is not off the scale. Check the reason why the object is not out of the weighing table for a long time and deal with it in time.

11.2.11 Overload motor load limit

The weight of the object exceeds the maximum range by a certain amount (exceeds the maximum weight of the motor). Handling Methods Do not weigh objects beyond the maximum range.

11.2.12 Automatic zeroing failed

1. The current weight is out of the zero clearance range. 2. The scale is unstable.Treatment Method 1 Empty the scale table 2 Make sure the
scale is stable

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References

• Weight indicator | Checkweigher | Remote Display | General Measure Technology

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