foamit com SP-BP-10N 10 Gallon Battery Powered Portable Spray Unit

Product Information

Specifications

• Product Name: 10 Gallon Battery Powered Portable Spray Unit
• Model: SP-BP-10N
• Power Source: Battery
• Tank Capacity: 10 Gallons

Safety Instructions
Failure to follow these safety instructions may result in personal injury or death.

• Read all the instructions before operating the unit.
• Always wear appropriate personal protective equipment (PPE) as indicated in the Safety Data Sheet (SDS).
• Protect eyes, skin, and lungs against drifting spray.
• Read and follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and the SDS before using the unit.
• Depressurize and clean the unit after each use.
• Use caution when servicing or handling the equipment, as some components may be hot.
• Do not use the unit if it is damaged or leaking.
• Never use hydrocarbons or flammable products with the unit.
• Flush the unit with fresh water thoroughly when switching between alkaline and acid solutions.
• Never point the discharge wand at yourself, another person, or any object you do not want covered in chemical.
• Keep battery box lid closed and latched at all times unless accessing the battery. Do not use with lid open or damaged.
• Do not expose the unit to liquids, cleaning solutions, or rain. The battery pack is not waterproof. Do not submerge it in liquid.
• Only use with 24V Equip Series compatible equipment.
• Store the unit indoors in a cool, dry location when not in use.
• Keep the unit away from unauthorized users.
• Do not store the battery in a depleted state for long periods of time to prevent premature battery failure.

Product Usage Instructions

1. Ensure the battery pack is fully charged before use.
2. Inspect the unit for any damage or leaks. Do not use if damaged or leaking.
3. Fill the tank with the desired chemical solution, following the manufacturer’s instructions and safety precautions.
4. Securely close the tank lid to prevent any spills or leaks.
5. Turn on the unit using the power switch.
6. Adjust the pressure settings according to your application needs.
7. Hold the discharge wand and point it away from yourself and others.
8. Squeeze the trigger to start spraying the chemical solution.
9. Move the wand in a sweeping motion to ensure even coverage.
10. Continue spraying until the desired area is covered.
11. After use, depressurize the unit by turning off the power switch and releasing any remaining pressure using the pressure release valve.
12. Clean the unit thoroughly, following the cleaning instructions provided in the manual.
13. Store the unit in a safe and dry location until the next use.

Frequently Asked Questions (FAQ)

• Q: Can I use hydrocarbons or flammable products with this unit?
  A: No, using hydrocarbons or flammable products with this unit can result in explosions, fire, and serious injury or death. Never use them with the unit.

• Q: How should I store the unit when not in use?
  A: Store the unit indoors in a cool, dry location away from unauthorized users. This will help ensure its longevity and prevent any potential accidents.

• Q: What should I do if the battery pack gets wet?
  A: If the battery pack gets wet, allow it to dry completely before further use. Do not submerge it in liquid as it is not waterproof.

• Q: Can I use unapproved devices with this unit?
  A: No, using unapproved devices with this unit may result in a risk of fire, shock, or personal injury. Only use it with 24V Equip Series compatible equipment.

READ ALL INSTRUCTIONS BEFORE USING OR SERVICING THIS UNIT. KEEP THIS MANUAL IN A LOCATION THAT IS READILY AVAILABLE TO USERS AND SERVICE TECHNICIANS.

Scan this code for operation manual:

SAFETY WARNING

PEOPLE OR OBJECTS CAN BE HURT OR DAMAGED IF THIS UNIT IS NOT USED CORRECTLY!

• Failure to read all the instructions before operating the unit may result in personal injury or death from the improper use or the chemical solution. Anyone handling, operating or using the unit must read and understand the instructions in the manual. The buyer assumes all responsibility for safety and proper use in accordance with the instructions.
• Using or servicing the unit without appropriate personal protective equipment (PPE) may result in serious injury such as burns, rashes, eye, throat or lung damage and death. Always wear PPE as indicated in the Safety Data Sheet (SDS) when using or servicing the unit. Protect eyes, skin, and lungs against drifting spray.
• Chemical solutions may pose a health risk and death if they contact the skin or eyes, are inhaled or swallowed. Always read and follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and the SDS associated with the chemical solution before using the unit.
• Pressure within the equipment may cause an unexpected release of the chemical solution and cause serious injury such as burns, rashes, eye damage, throat or lung damage and death.
• Always depressurize and clean the unit after each use. Never leave the unit unattended while pressurized.
• Using the unit with fluid temperatures above 100°F (37.8°C) may result in scalding, burns, serious injury or death. DO NOT use a solution with a temperature above 100°F (37.8°C).
• Some components may be hot during and after use. Use caution when servicing or handling the equipment.
• Operating the unit when damaged or leaking may result in exposure to chemical solutions, serious injury or death. Never use the unit if it is damaged or leaking.
• Use of hydrocarbons and flammable products may result in explosions, fire and serious injury or death. Never use hydrocarbons or flammable products with the unit.
• Mixing an alkaline with an acid may result in a chemical reaction. Overheating of the mixture may cause it to splatter caustic compounds or release hazardous fumes, gas and vapors. Always flush the unit with fresh water thoroughly when switching from an alkaline to an acid or an acid to an alkaline.
• Never point the discharge wand at yourself, another person, or any object you do not want covered in chemical.
• Keep battery box lid closed and latched at all times unless accessing battery. Do not use with lid open or damaged. Do not expose unit to liquids, cleaning solutions, or rain. The battery pack is not waterproof. Do not submerge in liquid. If battery pack gets wet, allow to dry before further use.
• Using the unit with unapproved devices may result in a risk of fire, shock or personal injury. Only use with 24V Equip Series compatible equipment.
• When not in use, store unit indoors in a cool, dry location. Keep unit away from unauthorized users. To prevent premature battery failure, do not store battery in a depleted state for long periods of time.

First Aid Instructions:

• Failure to follow first aid instructions may result in death or serious personal injury.
• If battery liquid comes in contact with skin, wash immediately with soap and water, then neutralize with lemon juice or vinegar.
• If battery liquid gets in your eyes, flush with clean water for a minimum of 10 minutes, then seek immediate medical attention.
• If battery liquid is swallowed, seek immediate medical attention.

State of California Proposition 65 Warning:

• The battery can expose you to chemicals, including cobalt, lithium, manganese, nickel, oxide, and carbon black, which are known to the State of California to cause cancer and reproductive harm. For additional information, go to www.P65Warnings.ca.gov.

NOTICE

• Refer to the separate manuals supplied with the battery and charger for additional safety precautions and instructions.
• Servicing or modifying this unit with parts not listed in this manual may cause the unit to operate improperly. Do not use unauthorized parts when servicing the unit.

Protect the Environment
Please dispose of packaging materials, old machine components, and hazardous fluids in an environmentally safe way according to local waste disposal regulations.

Product Overview

Requirements

outlet) for battery charger only
Operating voltage| 24 VDC
Chemical compatibility| Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals. For more information on chemical compatibility, consult the manufacturer or SDS for your product or contact our customer service department.

Specifications

inside diameter
Discharge wand/tip type| Polypropylene spray gun with 80° fan tip
Output distance| 2-6 ft. (0.3-1.8 m)
Output volume| 0.8-0.9 gal/min (3-3.4 l/min)
Flow rate*| 0.8-0.9 gal/min (3-3.4 l/min)
Pump seals| Santoprene diaphragm, Viton check seals
Wheel type| Two 10 inch (25.4 cm) non-marking wheels.

*Flow rates given are based on chemical with viscosity of water.

Product Components
Get to know the SP-BP-10N components that you will need to use, adjust or assemble.

Back plate assembly • Inside view

1. In-line strainer

2. Electric fluid pump

3. Relay controller

4. Pressure switch

5. Back plate thumb nuts

6. Suction line valve
   Tank Assembly

7. Hinged lid

8. Solution tank

9. Drain plug

10. Discharge wand

11. Poly spray gun

12. Discharge hose

13. Power button

14. Battery

15. Battery box

16. Suction line valve

Using your unit

Operating Instructions

1. Remove battery and charger from packaging. Ensure battery is fully charged. Refer to charge level indicator table in battery manual for more information.

2. Once fully charged, insert battery into the receiver until properly secure. Close lid and secure the latch.
   NOTE: Keep battery box lid closed and latched unless accessing battery. Do not operate unit with lid open or damaged.

3. Verify drain plug is securely closed.

4. Following all instructions from chemical manufacturer, fill the solution tank with pre-mixed solution.

5. Verify suction line valve at the base of the suction line is open, allowing fluid into the suction line.

6. Press the power button to turn on the unit.

7. Slowly squeeze trigger handle to begin spraying. Release trigger handle to stop.
   After Use Instructions
   NOTE: For proper handling and disposal procedures refer to chemical SDS.

8. Solution should be removed from unit after each use. This can be done in two ways:

   • a. Unthread drain plug from front of tank and drain solution into an approved location.
   • b. Place discharge wand into approved container. Activate unit until all solution has been flushed from the system.

9. Press power button to turn off unit. Squeeze trigger handle to relieve remaining pressure.

10. Before using unit with another chemistry, thoroughly flush with water.

Maintenance

WARNING Performing any maintenance with the unit pressurized, may result in serious injury or death. Always ensure that the unit has been depressurized, before conducting any maintenance. Servicing or modifying unit with parts not listed in this manual may cause the unit to operate improperly. Do not use unauthorized parts when servicing the unit.

Maintaining Your Unit
To keep your unit operating properly, periodically perform the following maintenance procedures:

• Inspect the pump for wear and leaks.
• Inspect all hoses for leaks or excessive wear. Verify all hose clamps are in good condition and properly secured.
• Check the suction line and strainer for debris. Clean as needed.
• Store battery in a half-charged state and maintain battery every 3-6 months.

Servicing Your Unit

To service your unit, refer to the service manual which includes:

• Troubleshooting procedures.
• Detailed parts breakdowns and illustrations.
• Part numbers of serviceable components and assemblies.

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Service Guide

WARNING Performing any maintenance with the unit pressurized may result in serious injury or death. Always ensure the unit has been depressurized before conducting any maintenance. Servicing or modifying this unit with parts not listed in this manual may cause the unit to operate improperly. Do not use unauthorized parts when servicing the unit.

Maintaining Your Unit
To keep your unit operating properly, periodically perform the following maintenance procedures:

• Inspect the pump for wear and leaks.
• Inspect all hoses for leaks or excessive wear. Verify all hose clamps are in good condition and properly secured.
• Check the suction line and strainer for debris. Clean as needed..
• Store battery in a half-charged state and maintain battery every 3-6 months.

Servicing Your Unit
Most repairs on the unit can be performed with the following tools:

• Crescent wrench (2x)
• 1/4 in. (7 mm) hex bit
• Flat head screwdriver
• Thread seal tape

• 2 Phillips head screwdriver

• 3 Phillips head screwdriver

• Hose cutters
• Knife

Troubleshooting Your Unit
If your unit is not operating properly, try using these troubleshooting tips:

or electrical malfunction.

•   Ensure proper chemical and concentration are being used.

•   Verify product is getting to the pump with these steps:

1.    Make sure the tank has chemical solution in it.

2.    Ensure the suction line valve is open completely.

3.    Inspect suction line and strainer for debris or damage.

•   If these steps are confirmed, the pump may need to be replaced.

The unit operates at a reduced pressure| •   Inspect suction line and strainer for debris or damage. Clean or replace as needed. To prevent damage to the unit, the strainer must always be used.

•   Inspect discharge hose assembly for build up.

Battery will not completely charge| •   Place a secondary battery on the charger. If the secondary battery charges as expected, it indicates that the initial battery is faulty and should be replaced.

•   If the problem continues to occur, the charger is bad. Replace battery charger.

Battery discharges too quickly| •   Battery has reached life expectancy. Replace battery.
Power button LED slow flashing| •   Dead battery, charge batttery.
Power button LED fast flashing| •   Compressor startup failure. Reset with a power cycle.

•   A faulty pump or compressor may need to be replaced.

Battery/charger fault light is flashing| •   Refer to the separate manuals supplied with the battery and charger for more information regarding indicator and fault lights.

ASSEMBLY

Tank Assembly

TNKA-10N-BK: 10 gallon natural tank assembly – black lid – includes drain plug, wheels, suction valve, and backplate thumb nuts.
LDA-7BK: Lid assembly – includes 7 in. black lid, lid flange, hinge pin, and mounting screws.

• Additional colors available, see datasheet for options.

TNKA-10N-BK: 10 gallon natural tank assembly – black* lid – includes drain plug, wheels, suction valve, and backplate thumb nuts.
BPTNA: Back plate thumb nut assembly – includes bolt, thumb nut, and tether.

VLVA-PVCV34: Suction valve assembly – includes valve, bushing, and elbow.

WHLA-AXL14: 10 in. wheel assembly – includes 14 in. axle, axle plate, bolts, washers, and cotter pins.

Vibra-Seal
10| W10| Wheel – non-marking – 10 in.
11| FW58| Flat washer for ⅝ in. pipe – stainless – 0.687 id x 1.5 od x 0.07 thk

Back Plate Assembly

Inside view
PA-SP38-BP: Plate assembly for portable spray battery unit – 24V battery and air compressor – 3/8 in. discharge hose barb.

controller
2| PBSA-24V| Push button switch assembly – includes 24V LED locking switch and wire harness
3| PS14QFV-55| Pressure switch – 1/4 quick fit – 55 PSI – Viton membrane
4| QF14P| Quick fit – 1/4 MPT x 1/4 od tube – polypropylene
5| SST14| Stainless tee 1/4 FPT
6| HBSSEL1438| Stainless hose barb 1/4 MPT x 3/8 barb elbow
7| H38BK-HT| 3/8 in. black hose – high temp EPDM rubber – available per ft.
8| EP24VDC-1| 24 VDC, 1 GPM open flow, 40 PSI max electric fluid pump, Viton seals, Santo diaphragm
9| STR38-IL| In-line strainer – ⅜ barb – EPDM gasket – 20 mesh SS – black bowl
10| H38BL-F| ⅜ in. blue hose – hybrid TPE – available per ft.

Back view
PA-SP38-BP: Plate assembly for portable spray battery unit – 24V battery and air compressor – 3/8 in. discharge hose barb.

switch and wire harness
2| SSSFN12| Serrated flange nut – stainless – ½ in.
3| SSA14BKH| Bulkhead adapter – stainless – ¼ NPT x ¼ NPSM
4| HBSS1438| Stainless hose barb ½ MPT x ½ barb
5| BLI-24V-BB| Battery box – includes box, lid, latch, pins, and gaskets
6| BLI-24V-RCVR| Battery receiver interface plate for BLI-24V system

**Battery and Charger**
not included with backplate assembly.

cord

NOTE: Refer to battery and charger user manuals for more information.

Back Plate Sub-assemblies
PSHA-BP: Pressure switch harness assembly – includes pressure switch, harness for 24V battery power, and quick fitting.

Suction Assembly
SCTNA-PF-BP: Suction assembly for battery equipped units – includes suction valve, hose, and in-line strainer.

ft.
2| STR38-IL| In-line strainer – ⅜ barb – EPDM gasket – 20 mesh SS – black bowl
3| SSC38| Stainless screw band clamp for ⅜ in. hose
4| HBSSEL1438| Stainless hose barb ¼ MPT x ⅜ barb elbow
5| HHPB3414| Hex head poly bushing ¾ MPT x ¼ FPT
6| PVCV34FM| PVC valve ¾ in. FPT x ¾ in. MPT

Hose Assembly
HA38BL-12: Hose assembly – 12 ft. of 3/8 in. blue* hose – includes ferruled hose barb.

• Additional colors available, see datasheet for options.

Wand Assembly
PSGA384-ST8020: Poly spray gun assembly for 3/8 in. hose – includes 4 in. black poly wand, ST8020SS spray tip, hose barb, and screw band clamp.

long
3| PSG12| Poly spray gun with 2x 1/2 in. straight thread – gray handle with red clip – 316SS internal spring – includes 2x o-ring
4| HBSS1238| Stainless hose barb ½ MPT x 3/8 barb
5| SSC38| Stainless screw band clamp for 3/8 in. hose

References

• P65Warnings.ca.gov

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