MORNINGSTAR Visio-MS-003785 SureSine Wave Inverters User Guide

June 15, 2024
Morningstar

Quick Start Guide

SureSine Inverter Models:
150 W, 300 W & 700 W Models
(Factory-wired Versions ONLY)
For use with 12 Vdc, 24 Vdc,
or 48 Vdc Systems

Visio-MS-003785 SureSine Wave Inverters

Scan QR Code to go directly to the SureSine Inverter Installation Manual and warranty information online.

https://qrcodes.pro/sRjmES

IMPORTANT: The SureSine Inverter is designed for converting DC power to AC power only. It will not charge batteries.
WARNING: Hazardous Voltage The SureSine Inverter must be installed by a qualified technician in accordance with the electrical regulations of the country of installation.

CAUTION: This guide must be used with the full product manual that includes important information. Carefully read the SureSine Inverter product manual for all specifications, safety, regulatory and warranty information, and for all required instructions on installation procedures, configuration, and operation.

Warranty Registration: https://www.morningstarcorp.com/product-registration/

In the Box:

Tools Required:
— #2 Philips Screwdriver
— 3/16 (5 mm) & 1/8″ (3.8 mm) Flathead Screwdriver
— Drill with a 1/8″ (3.8 mm) bit
— Multimeter
— Crimping Tool
— Wrench

Minimum Clearance Requirements:

WARNING: Risk of Fire Do not install over an easily combustible surface, since the heat sink may get hot under certain operating conditions.
CAUTION: Burn Hazard Place in a location to avoid direct contact.

CAUTION: Equipment Damage
Do not expose the SureSine to weather. Locate in a dry, protected area to prevent equipment damage. Ensure the minimum clearance requirements are followed to provide adequate ventilation and prevent the unit from overheating.

WARNING: Risk of Fire
All over-current protection devices and wiring must be sized properly, in accordance with US National Electric Code (NEC) or the country of installation’s local regulations.

WARNING: Explosion Hazard
Never install the SureSine in an enclosure with vented/flooded batteries. Battery fumes are flammable and will corrode and destroy the SureSine circuits. Ensure sufficient ventilation.

WARNING: Shock Hazard
Fuses, single-pole circuit breakers or single-pole disconnect switches should NEVER open grounded system conductors. This could create a shock hazard that could be fatal to personnel and/or damage the equipment.

IMPORTANT: Neutral-Ground Bond
The AC Neutral of the 120 Vac/ 60 Hz models is bonded to the inverter frame internally fromthe factory as required for UL safety requirements.
The AC Neutral of the 127 V, 230 V, and 240 V models is floating (not bonded to the inverter frame). If a neutral-ground bond is required an internal neutral-ground jumper wire (included) can be used to connect the neutral terminal to the grounded chassis.
Consult Section 2.8.4 of the manual for additional information.

CAUTION: Equipment Damage
Ensure the AC loads do not exceed the continuous and surge power ratings.

Mounting:

Step 1: Choose mounting location
A)Determine how and where the inverter will be mounted.
B)Ensure the inverter is protected from sun, rain, and dust.
Step 2: Wiring accessibility and air flow clearance
A) Plan and confirm wire routing-access.
B)Verify that the mounting screws will not penetrate wires or other objects located on the opposite side of the surface.
C) Verify that there is at least 6″ of space around the unit.
Step 3: Mark and drill holes
A)Place the inverter on the wall where the unit will be mounted.
B)With a pencil or pen, mark the center of each keyhole slot; two (2) on top and two (2) on the bottom.
C)Remove the inverter and drill four (4) 1/8″ (3.175 mm) holes where the marks were made.
Step 4: Secure the inverter
A)Place the SureSine onto the surface and align the keyhole slots with the four (4) pilot holes.
B)Use the four (4) #10 screws (included) to secure the SureSine to the surface.
For optimal ventilation and cooling, mount in portrait style orientation.

Portrait Orientation

TERMINAL TORQUE REQUIREMENTS

Terminal| **Terminal Size or Wire Size*| Torque to:**
In-lbs.| Nm
DC (+) (-) Input Bolt Terminals (150 – 300 Watt)| M8 (-5/16″)| 20| 2.
DC (+) (-) Input Bolt Terminals (700 Watt)| M6 (-1/4″)| 35| 4
AC Output Neutral, Line and Ground Terminals| M6 (-1/4″)| 20| 2.
Chassis Ground Lug| 14 – 2 AWG (2.5 – 10.0 mm2)| 35| 4
Modbus, Remote Switch, Auxiliary Power Terminals| 16 – 28 AWG (1.0 – 0.1 mm2)| 5| 0.57

*For recommended/minimum wire sizes and disconnect/fuse sizes per application, and terminal block installation for the remote switch or communications options, see the SureSine Installation and Operations Manual.

Power UP Sequence:

  1. Connect Battery/Battery Bank. (STEP 8)
  2. Connect AC loads. (STEP 9)
  3. Close all circuit breakers, disconnect switches, or insert fuse into fuse holder. (STEP 10)
  4. Put the AC Output Mode Switch in the ON (or REMOTE) position. (STEP 11)

Power DOWN Sequence:

  1. Put the AC Output Mode Switch in the OFF position.
  2. Disconnect AC loads.
  3. Open all circuit breakers, disconnect switches, remove fuses from fuse holders.
  4. Disconnect Battery/Battery Bank.

Specifications*:

Rated Power| 150 W / 300 W / 700 W| Communication
Options| Remote Switch,
Bluetooth, EIA-485, MS-CAN
---|---|---|---
Battery Voltage| 12 Vdc, 24 Vdc, or 48 Vdc
AC Interface
Options| North American Type-B Outlet or
UNI Universal AC Outlet
AC Output Voltage (Vac) /
Frequency| 120 Vac / 60 Hz, 127 Vac / 60 Hz,
or 230 Vac / 50 Hz

*Partial Specification List only. For the complete list of specifications, see the SureSine Installation and Operation’s Manual.

DIP Switch Settings (Default Settings = OFF):

DIP 1:
OPERATIONAL CONTROL| | DIP 5:
LVD PRESETS
•For 12 Vdc Systems:
•For 24 Vdc Systems:
•For 48 Vdc Systems:|
---|---|---|---
DIP 2:
ALARM SOUND| | DIP 6:
STANDBY MODE|
DIP 3:
NOT USED| | DIP 7:
ETHERNET SECURITY| 700 W Models ONLY. NOT USED in 150 W or 300 W Models.
DIP 4:
LOW VOLTAGE
DISCONNECT (LVD)|
LVD Default Setting (DIP Switch 4 OFF) = 11.8 V, 23.6 V, or 47.2 V| DIP 8:
BLUETOOTH COMMUNICATIONS|
DIP Switch 8 must be set before connecting DC power.
If changed during operation, a power cycle is required.

LED Indications:

STATUS LED 1 AC Output LED Operation or State
OFF OFF No power or Battery below 9.5 V
GREEN OFF AC Output ON
GREEN GREEN AC Output OFF
GREEN GREEN (BLINK) 2 AC Standby Mode
GREEN RED (BLINK) 2 Low Voltage Disconnect (LVD) Warning
GREEN RED Low Voltage Disconnect (LVD)
RED RED (BLINK) 2 Recoveragle Fault 3
RED RED Critical Fault 3

1 The Status LED flickers ON very briefly when the LED is OFF. The Status LED flickers OFF very briefly when the LED is GREEN or RED solid. The “heartbeat” occurs every 5 seconds.

AC Output Mode Switch:

2 0.5 Hz. Rate
3 See the SureSine Inverter Installation and Operations Manual for details.

Contact Information:
Technical Support: morningstarcorp.com/support
Phone: 1-215-321-4457

© 2022 Morningstar Corporation. All Rights Reserved.
MS-003785 v1

References

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