DongCheng DCPL04-5 Rechargeable 4V Electric Screwdriver Kit Instruction Manual
- June 15, 2024
- DONGCHENG
Table of Contents
DongCheng DCPL04-5 Rechargeable 4V Electric Screwdriver Kit
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
- Lead from lead-based paints,
- Crystalline silica from bricks and cement and other masonry products, and
- Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type
of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as those dust masks that
are specially designed to filter out microscopic particles.
For more information go to
www.P65Warnings.ca.gov.
General power tool safety warnings
WARNING Read all safety warnings, instructions, illustrations and
specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock,
fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated(corded)
power tool or battery-operated (cordless) power tool.
-
Work Area Safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. -
Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. -
Personal Safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication.
A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection.
Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and /or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second. -
Power Tool Use and Care
a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations. -
Battery Tool Use and Care
a) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery may create a risk of fire when used with another battery.
b) Use power tools only with specifically designated batteries. Use of any other batteries may create a risk of injury and fire.
c) When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause sparks, burns, or a fire.
d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
e) Do not use a battery pack or tool that is damaged or modified.
Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
f) Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130 °C may cause explosion.
NOTE: The temperature „130 °C“ can be replaced by the temperature „265 °F“.
g) Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire. -
Service
a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
b) Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers..
Hold the power tool by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring. Fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
Battery safety warning
a) Do not dismantle, open or shred secondary cells or batteries.
b) Keep batteries out of the reach of children Battery usage by children
should be supervised. Especially keep small batteries out of reach of small
children.
c) Do not expose cells or batteries to heat or fire. Avoid storage in
direct sunlight.
d) Do not short-circuit a cell or a battery. Do not store cells or
batteries haphazardly in a box or drawer where they may short-circuit each
other or be short circuited by other metal objects.
e) Do not subject cells or batteries to mechanical shock.
f) In the event of a cell leaking, do not allow the liquid to come in
contact with the skin or eyes. If contact has been made, wash the affected
area with copious amounts of water and seek medical advice.
g) Do not use any charger other than that specifically provided for use
with the equipment.
h) Do not use any cell or battery which is not designed for use with the
equipment.
i) Do not mix cells of different manufacture, capacity, size or type
within a device.
j) Always purchase the battery recommended by the device manufacturer for
the equipment.
k) Keep cells and batteries clean and dry.
l) Wipe the cell or battery terminals with a clean dry cloth if they
become dirty.
m) Secondary cells and batteries need to be charged before use.
Always use the correct charger and refer to the manufacturer’s instructions or
equipment manual for proper charging instructions.
n) Do not leave a battery on prolonged charge when not in use.
o) After extended periods of storage, it may be necessary to charge and
discharge the cells or batteries several times to obtain maximum performance.
p) Retain the original product literature for future reference.
q) Use the cell or battery only in the application for which it was
intended.
r) When possible, remove the battery from the equipment when not in use.
s) Keep the cell or battery away from microwaves and high pressure.
t) Dispose of properly
Symbol
WARNING
To reduce
the risk of injury, user must read instruction manual
Conformity of US and CANADA
TECHNICAL DATA
| Model | DCPL04-5/ADPL04-5/KDPL04-5(The letter “PL” means driver) |
|---|---|
| Rated Voltage | 4V |
| Charging Condition | 5V / 1.5A max. |
| Clamping Capacity | 1/4″ (6.35mm) Hex |
| Max. Screw Diameter | 13/64″ (5mm) |
| Battery | Type |
| No Load Speed | 300/min |
| Torque Setting | 3 |
| Max. Torque | 44.25 inch-lbs (5 N · m) |
| Full Charging Time | 2.5-3 h |
| Net Weight Of The Machine(Battery Included) | 0.7 lb(0.3kg) |
Intended use
This product is suitable for tightening or unscrewing screws in wood, metal and plastics under general environmental conditions.
GENERAL DESCRIPTIONS
| 1 | Output Shaft | 2 | Floodlight |
|---|---|---|---|
| 3 | Start Button | 4 | Torsion Indicator Light |
| 5 | Torque Setting Button | 6 | Charging Port |
Accessories
CAUTION: Not all the accessories shown in the drawing, tables or
instructions are included in the scope of supply.
Bits Component
USB Cable
INSTRUCTIONS FOR OPERATION
Battery Charging
Plug the output end of the USB charging cable into the charging port of the
power tool first, and then insert the input end of the USB charging cable into
the USB port correctly. The battery is charged normally and the power
indicator (red light)is always on.
After the battery is fully charged, the power indicator (green) stays on.
At this point, unplug the input end of the charger from the USB port.
Then pull out the charger output end of the power tool.
Please charge the battery pack at 5-40 degrees. When the room temperature is
lower than 5 degrees or higher than 40 degrees, do not charge the battery
pack; When the room temperature is below 0 degrees, it may not be able to
charge. The machine can be charged at any time without shortening the service
life of the battery, If the charging process is suddenly interrupted, it will
not damage the battery.
In the high temperature environment or after a long time of use, the machine
may be hot, this is please do not immediately charge, wait for the machine to
cool before charging, otherwise it will shorten the service life of the
machine or because the machine overheating can be charge.
Do not use the power tools while charging.
It is normal for the handle of a power tool to become hot during charging.
Choose the right phone charger and reliable USB port to charge it .
Installing or Removing the Tool
- Start button
The tools referred to here include batch head, twist drill, etc,. and are not
equivalent to power tools or machines.
CAUTION:
Never press the start button before operation.
It is easy to install and remove tools, just insert the batch head into the
tool connector correctly. When using the adapter, insert the batch head into
the adapter and then into the tool connector.
Switch Action
To start the machine, just press the start button, release the start button
and the machine will stop.
CAUTION:
Make sure the machine is closed before you can top the batch head (general
tool) on the screw head. The turning batch head (refers to the tool) is easy
to slide off the screw head. Select the corresponding batch head from the
distributed batch component according to different needs.
Reverse Rotation
Forward/clockwise rotation (viewed from the tail of the machine to the head):
Press the positive end of the start button to screw in and other operations.
Reverse/counterclockwise rotation (from the tail of the machine to the head):
Press the reverse end of the start button to unscrew and other operations.
CAUTION:
* Before operation, it is necessary to confirm the direction of rotation, and use the positive and negative turning buttons after the machine stops completely. Changing the direction of rotation before the machine stops may cause damage to the machine.-
The start button is turned forward
-
Start the button reversal end
-
Floodlight
Floodlight
When the start button is pressed, the white light is lit to illuminate the operating position in a poorly lit environment. When the battery power is almost used up. The brightness of the white light will dim, which is a normal phenomenon.
Torque Adjustment
This machine is equipped with the torque size of “1, 2, 3” three gears.
When using, rotate the torque knob according to different occasions to select the appropriate torque gear. Press the torque adjusting button to switch the size of the torque, and the number of the torque indicator light indicates the gear position of the torque. It is suggested to use the first gear when starting to use, and gradually increase the torque if the torque is not enough. Gear 1 is suitable for screwing small diameter screws or screws into soft materials; 2 gear is suitable for screwing machine tapping screw; Gear 3 is suitable for screwing into woodworking screws or drilling holes.
Spindle Lock
When the start button is not pressed, the spindle is locked.
This enables screws to be screwed in, even when the battery is empty and allows for the tool to be used as a screwdriver.
CAUTION:
- Do not force the switch button when the machine is used as a hand tool. Otherwise it will damage the machine.
-
Torsion indicator light
-
Torsion adjusting knob
Overload Protection
The motor stops rotating when overload occurs during operation. To restart the machine, first release the switch button to reset the switch, and then switch on.
Spindle Lock
When the switch trigger is not pressed, the drill spindle is locked. This
enables screws to be screwed in, even when the battery is empty and allows for
the tool to be used as a screwdriver.
CAUTION:
- Do not force the switch button when the machine is used as a hand tool. Otherwise it will damage the machine.
Overload Protection
The motor stops rotating when overload occurs during operation. To restart the
machine, first release the switch button to reset the switch, and then switch
on.
Over discharge Protection
There is over discharge protection circuit in this machine. When the battery
power is low, the protection circuit is activated and the machine stops
rotating.
State Description of Indicator and Floodlight
In the process of use, the state of the machine can be judged according to the
power indicator light and floodlight.
| Condition | Instruction |
|---|
Electricity indicator
Green light| >3.8±0.15V
Yellow light| 3.6~3.8V
Red light| 3.3~3.6V
Red flashing| <3.2V
The red light is always on when charging| Charge indication
The green light is always on when charging| Full of instructions
Red light 1HZ flashing when charging| Overcharge
Green light 1HZ flashing alternately| Charging fault
Floodlight
1HZ flicker| Machine over-temperature protection
2HZ flicker| Machine overflow protection
Disposal of Waste Batteries
To protect natural resources, please recycle or dispose of batteries properly.
The battery contains lithium. Consult your local authority for information on
recycling and/or disposal. Remove the battery after it has run out of power
and wrap the pole port with strong tape to avoid short circuit and leakage.
Any attempt to open or remove any component is strictly prohibited.
MAINTENANCE AND INSPECTION
Inspection
When the machine is sent or taken back, the custodian must carry out a daily
inspection; Before use, the user must carry out daily inspection; The units
that use the machines must have full-time personnel for regular inspection; At
least once a year; The inspection period should also be shortened in hot and
humid areas with frequent temperature changes or in areas with poor operating
conditions. Timely inspection should be conducted before the plum rain season.
If the machine is qualified by regular inspection, the “qualified” mark shall
be pasted on the appropriate part of the machine. The “qualified” mark shall
be distinct, clear, correct and at least include: machine number, name or mark
of inspection unit, name or mark of inspection personnel, effective date.
Maintenance
The maintenance of the machine must be carried out by the maintenance unit
approved by the original production unit. Users and maintenance departments
shall not arbitrarily modify the original design parameters of the machine,
and shall not use substitute materials that are lower than the performance of
raw materials or parts that are inconsistent with the original specifications.
*To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by authorized service centers, always using original replacement parts.
When the machine reaches the service life, remove the machine start button,
torque adjustment button, front cover and back cover in turn.
Push out the battery assembly from back to front, remove the battery from the
battery assembly and insulate the positive and negative poles of the battery.
The battery used in this machine is lithium battery.
For battery tools:
Ambient temperature range during operation and storage:
0℃ – 45℃ (32 ℉ -113 ℉ )
Recommended ambient temperature range during charging:
5℃ – 40℃ (41 ℉ -104 ℉ )
| 1 | Front Cover |
|---|---|
| 2 | Shim(6.5×0.5) |
| 3 | Elastic Steel Wire |
| 4 | Shaft Ring10 |
| 5 | Encircling Ring 10.2×13×0.5 |
| 6 | LED Light |
| 7 | Spindle Sleeve |
| 8 | Front Cover of Reduction Gearbox |
| 9 | Spindle Assembly |
| 10 | Locking Ring |
| 11 | Lock Pin |
| 12 | Planet Carrier |
| 13 | Planet Gear |
| 14 | Planet Carrier |
| 15 | Motor Gear |
| 16 | Inner Gear |
| 17 | Shim 10×22×0.3 |
| 18 | Main Control Panel Assembly |
| 19 | Rear Housing of Gearbox |
| 20 | Motor |
| 21 | Start Knob |
| 22 | Left Bracket |
| 23 | Right Bracket |
| 24 | Battery connector |
| 25 | Main Control Panel Assembly |
| 26 | Torsion Adjusting Knob |
| 27 | Foam rubber cushion |
| 28 | Motor Housing |
| 29 | Electric Quantity Indicator Label |
| 30 | Rear Cover |
| 31 | Pan Head Tapping Screw ST2.2×14 |
| T2 | Gear Reducer Front Cover Sleeve Assembly |
| T3 | Spindle Assembly |
Made by Jiangsu Dongcheng M&E Tools Co.,Ltd.
Add:Power Tools Industrial Park of Tianfen, Qidong City, Jiangsu Province,
P.R.China
Tel :+86-400-182-5988
Fax:+86-513-83299608
https://www.dongchengtool.com/