DEWALT DC305 Reciprocating Saw Instruction Manual

Instruction Manual

DC305 Reciprocating Saw

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL, CALL US TOLL FREE AT: 1-800-4-DEWALT (1-800-433-9258)
General Safety Rules
_ WARNING! Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains- operated (corded) power tool or battery- operated (cordless) power tool.
SAVE THESE INSTRUCTIONS

1. WORK AREA SAFETY
   a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
   b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
   c) Keep children and bystanders away while operating a power tooL Distractions can cause you to lose control

2. ELECTRICAL SAFETY
   a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
   b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
   c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock
   d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tooL Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. Replace or repair damaged cords.
   Make sure your extension cord is in good condition. Use only 3-wire extension cords that have 3-prong grounding-type plugs and 3-pole receptacles that accept the tool’s plug.
   e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The following table shows the correct size to use depending on cord length and nameplate ampere rating, ff in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
   Recommended Minimum Wire Size for Extension Cords
   Total Length of Cord 25 ft. 7.6 m| 50 ft. 15.2 m| 75 ft. 22.9 m| 100 ft. 30.5 m| 125 ft. 38.1 m| 150 ft. 45.7 m| 175 ft. 53.3 m
   ---|---|---|---|---|---|---

Wire Size AWG

3. PERSONAL SAFETY
   a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power toolsmay result in serious personal injury.
   b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
   c) Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.
   d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
   e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
   f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. Air vents often cover moving parts and should also be avoided.
   g) ff devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dustrelated hazards.

4. POWER TOOL USE AND CARE
   a) Do not force the power tool Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
   b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
   c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.
   Such preventive safety measures reduce the risk of starting the power tool accidentally.
   d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users.
   e) Maintain power tools. Check for misallgnment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation, ff dam-aged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
   f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control
   g) Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

5. BATTERY TOOL USE AND CARE
   a) Ensure the switch is in the off position before inserting battery pack. Inserting the battery pack into power tools that have the switch on invites accidents.
   b) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
   c) Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
   d) When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
   e) Under abusive conditions, liquid may be ejected from the battery, avoid contact, ff contact accidentally occurs, flush with water, ff liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

6. SERVICE
   a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Additional Specific Safety Rules for Reciprocating Saws

• Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “five” wire will make exposed metal parts of the tool “live” and shock the operator.

• Keep hands away from moving parts. Never place your hands near the cutting area.

• Use extra caution when cutting overhead and pay particular attention to overhead wires which may be hidden from view. Anticipate the path of falling branches and debris ahead of time.

• Do not operate this tool for long periods of time. Vibration caused by the operating action of this tool may cause permanent injury to fingers, hands, and arms. Use gloves to provide extra cushion, take frequent rest periods, and limit daily time of use.
  WARNING: ALWAYS USE SAFETY GLASSES. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask ff cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:

• ANSI Z87.1 eye protection (CAN/CSA Z94.3)

• ANSI S12.6 (S3.19) hearing protection

• NIOSH/OSHA respiratory protection
  WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber (CCA).

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disburse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.
WARNING: Always use eye protection. All users and bystanders must wear eye protection that conforms to ANSI Z87.1.
WARNING: Always wear proper personal hearing protection that conforms to ANSI S12.6 (S3.19) during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss.

• The label on your tool may include the following symbols. The symbols and their definitions are as follows:

V……………….. volts
Hz ……………… hertz
min ……………. minutes
…………. direct current
……………… Class I Construction (grounded)
……………… Class II Construction (double insulated)
BPM ………….. beats per minute
A ……………….. amperes
W ………………. watts
∼…………….. alternating current
no ……………… no load speed
………………. earthing terminal
**……………… safety alert symbol
…/min ………… revolutions or reciprocation per minute
Important Safety Instructions for Battery Chargers**
SAVE THESE INSTRUCTIONS: This manual contains important safety instructions for battery chargers.

• Before using charger, read all instructions and cautionary markings on charger, battery pack, and product using battery pack.
    WARNING: Shock hazard. Do not allow any liquid to get inside charger.
  CAUTION: Burn hazard. To reduce the risk of injury, charge only DEWALT batteries. Other types of batteries may burst causing personal injury and damage.
  CAUTION: Under certain conditions, with the charger plugged in to the power supply, the charger can be shorted by foreign material Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean.

• DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual The charger and battery pack are specifically designed to work together.

• These chargers are not intended for any uses other than charging DEWALT rechargeable batteries. Any other uses may result in risk of fire, electric shock or electrocution.

• Do not expose charger to rain or snow.

• Pull by plug rather than cord when disconnecting charger. This will reduce risk of damage to electric plug and cord.

• Make sure that cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.

• Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock, or electrocution.

• An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is 16 gauge has more capacity than 18 gauge. When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size.

• Do not place any object on top of charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.

• Do not mount charger on wall or permanently affix charger to any surface. The charger is intended to use on a flat, stable surface (i.e., table top, bench top).

• Do not operate charger with damaged cord or plug — have them replaced immediately.

• Do not operate charger ff it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorized service center.

• Do not disassemble charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.

• Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.

• NEVER attempt to connect 2 chargers together.

• The charger is designed to operate on standard household electrical power (120 Volts). Do not attempt to use it on any other voltage.

SAVE THESE INSTRUCTIONS

Introduction

The DC9000 charger is designed to charge DEWALT battery packs in approximately 1 hour. This charger requires no adjustment and is designed to be as easy as possible to operate. Simply place your battery pack into the receptacle of a plugged in charger and it will automatically charge the pack.
Important Safety Instruction for Battery Packs
WARNING: For safe operation, read this manual and manuals originally supplied with tool before using the charger.
When ordering replacement battery packs, be sure to include catalog number and voltage.
Consult the chart on the last page of this manual for compatibility of chargers and battery packs.
The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below. Then follow charging procedures outlined.
READ ALL INSTRUCTIONS

• Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium ion battery packs are burned.

• Do not charge or use battery in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery from the charger may ignite the dust or fumes.

• If battery contents come into contact with the skin, immediately wash area with mild soap and water, ff battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases, ff medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.

• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persists, seek medical attention
  WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame.

• Charge the battery packs only in DEWALT chargers.

• DO NOT splash or immerse in water or other liquids.

• Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 105°F (40 °) (such as outside sheds or metal buildings in summer).
  WARNING: Never attempt to open the battery pack for any reason, ff battery pack case is cracked or damaged, do not insert into charger. Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damagedin anyway(i.e.,piercedwitha nail,hitwitha hammer,steppedon).Damaged batterypacksshouldbereturnedtoservicecenterforrecycling.
    CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.
  WARNING: Fire hazard. Do not store or carry battery so that metal objects can contact exposed battery terminals. For example, do not place battery in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc. Transporting batteries can possibly cause fires if the battery terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes (i.e., packed in suitcases and carry-on luggage) UNLESS they are properly protected from short circuits. So when transporting individual batteries, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit.

The RBRC™ Seal
The RBRC TM (Rechargeable Battery Recycling Corporation) Seal on the lithium ion battery (or battery pack) indicates that the costs to recycle the battery (or battery pack) at the end of its useful life have already been paid by DEWALT.
RBRC TM in cooperation with DEWALT and other battery users, has established programs in the United States to facilitate the collection of spent lithium ion batteries. Help protect our environment and conserve natural resources by returning the spent lithium ion battery to an authorized DEWALT service center or to your local retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent battery.
RBRCis a registeredtrademark of the RechargeableBattery Recycling Corporation.
Storage Recommendations

1. The best storage place is one that is cool and dry away from direct sunlight and excess heat or cold.
2. Long storage will not harm the battery pack or charger• Under proper conditions, they can be stored for 5 years or more.

Charger
Your battery pack requires a 1 hour DEWALT charger. Be sure to read all safety instructions before using your charger. Consult the chart on the back of this manual for compatibility of chargers and battery packs.
Charging Procedure

1. Plug the charger into an appropriate outlet before inserting the battery pack.
2. Insert the battery pack into the charger• The charger is equipped with a three-light fuel gauge that will blink according to the state of charge of the battery pack.
3. The completion of charge is indicated by the three red lights remaining ON continuously.The pack is fully charged and may be used at this time or left on the charger•

| 0% – 33%| 1st light blinks
---|---|---
| 33%- 66%| 1st light on, 2 nd light blinks
| 66% – 99%| 1 st, 2ndlights on, 3 rd light blinks
| 100%| 1 st, 2 nd, 3 rd lights on

Charger Diagnostics

This charger is designed to detect certain problems that can arise with the battery packs or the charger. Problems are indicated by the three red lights flashing together in different patterns.
PROBLEM POWERLINE
When the charger is used with some portable power sources such as generators or sources that convert DC to AC, the charger may temporarily suspend operation. The three red lights will flash together with two fast blinks followed by a pause. This indicates that the power souce is out of limits.
BAD BATTERY
The charger can detect a weak or damaged battery. The three red lights will flash together with rapid blinking. The battery will no longer charge and should be returned to a service center or a collection site for recycling.
BAD CHARGER
The charger will detect if it is not functioning properly. The three red lights will flash together with one fast blink followed by a long blink. The charger will no longer work and should be returned to an authorized service center or replaced.
LEAVING THE BATTERY IN THE CHARGER
The charger and battery pack can be left connected with the red lights glowing indefinitely. The charger will keep the battery pack fresh and fully charged. This charger features an automatic tune-up mode which equals or balances the individual cells in the battery pack to allow it to function at peak capacity. Battery packs should be tuned up weekly or whenever the battery no longer delivers the same amount of work. To use the automatic tune-up mode, place the battery pack in the charger and leave it for at least 8 hours.
Important Charging Notes

1. Longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 65°F and 75°F (18 °- 24°C). DO NOT charge the battery pack in an air temperature below +40°F (+4.5°C), or above +105°F (+40.5°C). This is important and will prevent serious damage to the battery pack.

2. The charger and battery pack may become warm to touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed, or an uninsulated trailer.

3. If the battery pack does not charge properly:
   a. Check current at receptacle by plugging in a lamp or other appliance
   b. Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights.
   c. Move charger and battery pack to a location where the surrounding air temperature is approximately 65°F – 75°F (18°- 24°C).
   d. If charging problems persist, take the tool, battery pack and charger to your local service center.

4. The battery pack should be recharged when it fails to produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging procedure• You may also charge a partially used pack whenever you desire with no adverse affect on the battery pack.

5. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean.

6. Do not freeze or immerse charger in water or any other liquid.
     WARNING: Shock hazard. Do not allow any liquid to get inside charger.
   CAUTION: Never attempt to open the battery pack for any reason. If the plastic housing of the battery pack breaks or cracks, return to a service center for recycling.

COMPONENTS (Fig. 1, 3)
  WARNING: Never modify the power tool or any part of it. Damage or personal injury could result.
A. Lock-off button
B. Trigger switch
C. Blade clamp release lever
D. Shoe
E. Hand grip
E Battery release button
Switch (Variable Speed) (Fig. 2)
LOCK-OFF BUTTON AND TRIGGER SWITCH
Your saw is equipped with a lock-off button (A).
To lock the trigger switch, press the lock-off button as shown in Figure 2. Always lock the trigger switch (A) when carrying or storing the tool to eliminate unintentional starting. The lock-off button is colored red to indicate when the switch is in its unlocked position.
To unlock the trigger switch, press the lock-off button as shown in Figure 2. Pull the trigger switch to turn the motor ON. Releasing the trigger switch turns the motor OFF.
NOTE: This tool has no provision to lock the switch in the ON position, and should never be locked ON by any other means.
The variable speed trigger switch will give you added versatility. The further the trigger is depressed the higher the speed of the saw.
CAUTION: Use of very slow speed is recommended only for beginning a cut. Prolonged use at very slow speed may damage your saw.

OPERATION

WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect tool from battery pack before making any adjustments or removing/installing attachments or accessories.
Installing and Removing
the Battery Pack (Fig. 3, 4)
NOTE: Make sure your battery pack is fully charged.
CAUTION: Make certain the lock-off button (A) is engaged to prevent switch actuation before removing or installing battery.
To install the battery pack into the tool handle, align the base of the tool with the rails inside the tool’s handle and slide the battery pack firmly into the handle until you hear the lock snap into place (Fig. 3).
To remove the battery pack from the tool, press the release button (F) and firmly pull the battery pack out of the tool handle. Insert it into the charger (Fig. 4) as described in the charger section of this manual.
Blade Installation and Removal (Fig. 5, 6)
Different blade lengths are available. Use the appropriate blade for the application. The blade should be longer than 3-1/2″ (88.9mm) and should extend past the shoe and the thickness of the workpiece during the cut. Do not use jigsaw blades with this tool.
WARNING: Cut hazard. Blade breakage may occur if the blade does not extend past the shoe and the workpiece during the cut (Fig. 5). Increased risk of personal injury, as well as damage to the shoe and workpiece may result.ROCK TOOL UP TO NORMAL CUTTING POSITION AFTER BLADE HAS CUT THROUGH MATERIAL
STARTING POSITION FOR POCKET CUTTING
CAUTION: Cut hazard. Lock trigger switch and disconnect battery pack from tool before making any adjustments, changing accessories, servicing, or moving the tool. Such preventative safety measures reduce the risk of starting the tool accidentally.
TO INSTALL BLADE INTO SAW

1. Open blade clamp release lever (C) up (Fig. 6).
2. Insert blade shank from the front.
3. Close blade clamp release lever down.

NOTE: The blade can be installed in four positions as shown in Figure 10.
TO REMOVE BLADE FROM SAW
CAUTION: Burn hazard. Do not touch the the blade immediately after use. Contact with the blade may result in personal injury.

1. Open up blade clamp release lever (C).
2. Remove blade.

Cutting with Blade in Horizontal Position (Fig. 7)
Your saw may or may not be equipped with a horizontal blade clamp. Installing a blade in the horizontal orientation allows cutting close to floors, walls or ceilings where limited clearance is available. Ensure that the shoe is pressed against the framing to avoid kickback.
Adjustable Shoe (Fig. 8)
CAUTION: Cut hazard. Lock trigger switch and disconnect battery pack from tool before making any adjustments, changing accessories, servicing, or moving the tool. Such preventative safety measures reduce the risk of starting the tool accidentally.
Your saw may or may not come with an adjustable shoe. The shoe will adjust to limit the depth of cut. Hold the saw with the underside facing up. Push the button on the hand grip and slide the shoe out to one of the three settings and release the button.
CAUTION: Cut hazard. To prevent loss of control, never use tool without shoe. Cutting (Fig. 9)
WARNING: Always wear eye protection that conforms to ANSI Z87.1 (CAN/CSA Z94.3) while operating this power tool.
WARNING: Exercise extra caution when cutting towards operator. Always hold saw firmly with both hands while cutting.
Before cutting any type of material, be sure it is firmly anchored or clamped to prevent slipping.
Place blade lightly against work to be cut, switch on saw motor and allow it to obtain maximum speed before applying pressure• Whenever possible, the saw shoe must be held firmly against the material being cut. This will prevent the saw from jumping or vibrating and minimize blade break age. Any cut which puts pressure on the blade such as angle or scroll cuts increase potential for vibration, kickback, and blade break age.
WARNING: Use extra caution when cutting overhead and pay particular attention to overhead wires which may be hidden from view. Anticipate the path of falling branches and debris ahead of time.
WARNING: Inspect work site for hidden gas pipes, water pipes, or electrical wires before making blind or plunge cuts. Failure to do so may result in explosion, property damage, electric shock, and/or serious personal injury.
FLUSH-TO CUTTING (FIG. 11)
The compact design of the saw motor housing and spindle housing 3ermits extremely close cutting to floors, corners and other difficult areas.
POCKET/PLUNGE CUTTING -WOOD ONLY (FIG. 12)
The initial step in pocket cutting is to measure the surface area to be cut and mark clearly with a pencil, chalk or scriber. Use the appropriate blade for the application. The blade should be longer than 3-1/2″ and should extend past the shoe and the thickness of the workpiece during the cut.
Insert blade in blade clamp.
Next, tip the saw backward until the back edge of the shoe is resting on the work surface and the blade clears the work surface. Now switch motor on, always permitting blade to attain maximum speed. Grip handle steadily and begin a slow, deliberate upward swing with the handle of the saw.
Blade will begin to feed into material. Always be sure blade is completely through material before continuing with pocket cut.
NOTE: In areas where blade visibility is limited, use the edge of the saw shoe as a guide. Lines for any given cut should be extended beyond edge of cut to be made.
METAL CUTTING (FIG. 13)
This unit has different metal cutting capacities depending upon type of blade used and the metal to be cut. Use a finer blade for ferrous metals and a coarse blade for non-ferrous materials. In thin gauge sheet metals it is best to clamp wood to both sides of sheet. This will insure a clean cut without excess vibration or tearing of metal. Always remember not to force cutting blade as this reduces blade life and causes costly blade breakage.
NOTE: It is generally recommended that when cutting metals you should spread a thin film of oil or other lubricant along the line ahead of the saw cut for easier operation and longer blade life.

MAINTENANCE

WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect tool from battery pack before making any adjustments or removing/installing attachments or accessories.
Cleaning
WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tooL These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.
CHARGER CLEANING INSTRUCTIONS
AWARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.
Lubrication
Your tool was properly lubricated before leaving the factory. In two to six months, depending upon use, take or send your tool to a Service Center, or authorized service station, for a complete cleaning, inspection and lubrication. Tools used constantly on production jobs will need relubrication more often. Also, tools “out of service” for long periods should be relubricated before being put back to work.
Repairs
The charger is not user serviceable. There are no user serviceable parts inside the charger.
Servicing at an authorized service center is required to avoid damage to static sensitive internal components.
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustments (including brush inspection and replacement) should be performed by a DEWALT factory service center, a DEWALT authorized service center or other qualified service personnel. Always use identical replacement parts.
Accessories
WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT, recommended accessories should be used with this product.
Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286, call 1-800-4DEWALT
(1-800-433-9258) or visit our website www.dewalt.com.
Three Year Limited Warranty
DEWALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.dewalt.com or call 1-800-4-DEWALT (1-800-433-9258). This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces.
In addition to the warranty, DEWALT tools are covered by our:
1 YEAR FREE SERVICE
DEWALT will maintain the tool and replace worn parts caused by normal use, for free, any time
during the first year after purchase.
2 YEARS FREE SERVICE ON DEWALT BATTERY PACKS
DC9096, DC9091, DC9071, DC9360 and DC9280
90 DAY MONEY BACK GUARANTEE
If you are not completely satisfied with the performance of your DEWALT Power Tool, Laser, or Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund – no questions asked.
LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained either in the packaging, call the local company or see website for warranty information.
FREE WARNING LABEL REPLACEMENT:
If your warning labels become illegible or are miss-ing, call 1-800-4-DEWALT for a free replacement.

DEWALT Battery and Charger Systems

Battery Output ChargerstCharge Time
Cat Number| Voltage| 120 Volts| 12 Volts
DW9106| DW9118| DW9107| DW9108| DW9116| DW9216| DW9117| DW911| DC011| DC9000| DW0246| DW0249| DW9109
DW0242| 24| X| X| X| X| X| X| X| X| X| X| 60| X| 60
DC9096| 18| X| X| X| 60| 60| 60| 20| 60| 60| X| X| 60| X
OW9096| 18| X| X| X| 60| 60| 60| 20| 60| 60| X| X| 60| X
DW9098| 18| X| X| X| 30| 30| 30| 12| 30| 30| X| X| 30| X
OW9099| 18| X| X| X| 4 $| 45| 45| 15| 45| 45| X| X| 45| X
DC9091| 14.| 90| 115| 60| 60| 60| 60| 20| 60| 60| X| X| 60| X
DW9091| 14.| 45| 90| 45| 45| 45| 45| 15| 45| 45| X| X| 45| X
DW9094| 14.| 60| 60| 30| 30| 30| so| 12| 30| 30| X| X| 30| X
DC9071| 12| 90| 115| 60| 60| 60| 60| 20| 60| 60| X| X| 60| X
DW9071| 12| 60| 90| 45| 45| 45| 45| 15| 45| 45| X| X| 45| X
OW9072| 12| 45| 60| 30| 30| 30| 30| 12| 30| 30| X| X| 30| X
DW9050| 12| 40| X| X| X| X| X| X| X| X| X| X| X| X
DW9061| 10.| 60| 90| 45| 45| 45| 45| 15| 45| 45| X| X| 45| X
DW9062| 10.| 45| 60| 30| 30| 30| 30| 12| 30| 30| X| X| 30| X
DW9048| 10.| 40| X| X| X| X| X| X| X| X| X| X| X| X
DW9057| 7.| 45| 60| 30| 30| 30| 30| 12| 30| 30| X| X| 30| X
DC9360| 36| X| X| X| X| X| X| X| X| X| 60| X| X| X
DC9280| 28| X| X| X| X| X| X| X| X| X| 60| X| X| X
X Indicates that the battery pack is not compatible with that specific charger.

CULIACAN, SIN
Av. Nicolas Bravo #1063 Sur – Col. Industrial Bravo
(667) 7 12 42 11
GUADALAJARA, JAL
Av. La Paz #1779 – Col. Americana Sector Juarez
(33) 3825 6978
MEXICO, D.F.
Eje Central Lazaro Cardenas No. 18
Local D, Col. Obrera
(55) 5588 9377
MERIDA, YUC
Calle 63 #459-A – Col. Centro
(999) 928 5038
PARA OTRAS LOCALIDADES LLAME AL: (55) 5326 7100

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