ECO-WORTHY ECOMPPT60A MPPT Solar Charge Controller Regulator Instruction Manual
- June 14, 2024
- ECO-WORTHY
Table of Contents
**ECO-WORTHY ECOMPPT60A MPPT Solar Charge Controller Regulator Instruction Manual
**
Installation And Operation Manual Solar Charge Controller
**Size
A
B
C
**
Model | A | B | C |
---|---|---|---|
in | mm | in | mm |
ECOMPPT60A | 9.45 | 240 | 6.63 |
Specifications:
Modell | ECOMPPT60A |
---|---|
Maximum PV open circuit voltage * | 150V |
Rated input power ** | 12V |
24V | 1560W |
36V | 2340W |
48V | 3120W |
Maximum battery charging current | 60A |
Rated load current | 30A |
- The voltage of the PV array cannot exceed this limit.
- These power limits refer to the maximum power that the MPPT controller can handle. High power arrays can be used without damaging the controller.
Important safety instructions
It is recommended to keep this manual.
This manual contains important safety, installation and operation instructions for the MPPT solar controller.
The following symbols are used in this manual to indicate potentially hazardous conditions or to mark important safety instructions:
Warning: Indicates a potentially hazardous situation. Be careful when
performing related operations.
Reminder: Indicates critical procedures for safe and correct operation of
the controller.
****NOTE: Indicates a program or function that is important to the safe and
correct operation of the controller .
Security Information
- Before installation, read all the instructions and precautions in this manual.
- There are no user repairable parts in the MPPT. Do not disassemble or attempt to repair the controller.
WARNING: Danger of electric shock. No power or other terminals are
galvanically
isolated from the DC input and may be energized with dangerous solar voltages.
Under certain fault conditions, the battery may overcharge. Before making
contact, test the impedance between all terminals and ground.
WARNING: The communication port of the controller is not an isolated
source and isolated signal, please be careful when connecting with other
devices
- Requires external solar and battery disconnect.
- Disconnect all power from the controller before installing or adjusting the MPPT.
Installation Safety Precautions
Warning : There is no GFDI (Ground Fault Detection Device) inside the controller
- Install MPPT indoors. Prevent touch with components and do not allow water to enter the controller.
- Install the MPPT in a location that is not easily accessible touched by accident. MPPT heat sinks can get very hot during operation.
- When using batteries, use insulated tools.
- Avoid wearing jewelry during installation.
- The battery pack must consist of batteries of the same type, brand and age.
- Do not smoke near the battery pack.
- Power connections must be kept tight to avoid overheating due to loose connections.
- Use appropriately sized wires and circuit breakers.
- Grounding can be performed at the bottom fixing holes of the chassis.
- The MPPT controller must be installed by a qualified technician in accordance with the country’s electrical codes.
- A means of disconnecting all power electrodes must be provided. These disconnects must be included in the fixed wiring.
- The MPPT positive power terminal is connected (common positive). If necessary, ground in accordance with instructions, local codes and regulations.
- The grounding position of the MPPT shell must be connected to a reliable ground wire.
- The ground conductor must be secured to prevent accidental separation.
Battery safety
WARNING : Batteries may present a risk of electric shock or burn due to
high short-circuit current, fire or explosion of exhaust gas. Follow proper
precautions.
WARNING : Danger of explosion. Batteries need to be disposed of properly.
Do not dispose of batteries in a fire. Refer to local regulations or codes for
requirements.
Reminder: When replacing batteries, use the correctly specified quantity,
size, type and rating based on the application and system design.
Reminder : Do not open or damage the battery. The electrolytes released
are harmful to the skin and may be toxic.
- Repairs to batteries should be performed or supervised by personnel who understand batteries and appropriate safety precautions.
- Be very careful when using large lead-acid batteries. Wear safety goggles and have fresh water available to prevent contact with battery acid.
- Remove watches, rings, jewelry and other metal objects before using the battery.
- Wear rubber gloves and boots.
- Use tools with insulated handles and avoid placing tools or metal objects on top of the battery.
- Disconnect the solar panel or other charging power source before connecting or disconnecting the battery terminals.
- Determine if the battery is accidentally grounded. If so, remove the ground source. Contact with any part of a grounded battery may result in electric shock. The possibility of this type of shock is reduced if the battery ground is removed during installation and maintenance (applies to equipment without a grounded power circuit and to remote battery power).
- Please read the battery manufacturer’s instructions carefully before installing / connecting the MPPT or removing the battery from the MPPT.
- Be careful not to short the cables connected to the battery.
- If in the event of an accident, ask someone nearby for assistance.
- Explosive battery gas may exist during charging. Make sure there is adequate ventilation to release the gas.
- No smoking in the battery area.
- If battery acid comes into contact with skin, wash with soap and water. If acid contacts eyes, flush with fresh water and seek medical attention.
- Before starting to charge the lead-acid battery, make sure that the battery electrolyte level is correct. Do not attempt to charge a frozen battery.
- When replacing the battery, pay attention to recycling the battery
Product Introduction
Feature-Illustrationen
The features and illustration of the controller are as follows:
- – Charge status and fault indicators.
- – LCD display.
- – Operation buttons.
- – Holes for wiring screws.
- – Input and output power line connectors. (PV+/PV-/BAT+/BAT-/LOAD+/LOAD-)。
- – Temperature sensing wire connector.
- – Mounting hole for grounding.
- – RJ45 serial communication interface.
Optional accessories
The following accessories can be purchased separately from authorized dealers:
MH-M80(Meter)
Digital remote instruments display system working information. The information is displayed on the OLED display and the parameters of the controller can be easily set. It can be mounted on the wall or close to the surface of ferrous material using the mounting bracket (accessory). The MH-M80 comes with a 3.3 ft (1.0 m) cable (extendable), mounting bracket and mounting screws. The MH-M80 connects to the RJ-45 communication port on the MPPT. The MH-M80 cannot be used with other communication equipment.
MH-S80(Meter)
Digital remote instrument displays system working information and error
indication. The information is displayed on the OLED display and the
parameters of the controller can be easily set. This meter can connect up to 4
controllers, and the controllers of the same battery system can work in
parallel. The head can be mounted on the wall or close to the surface of
ferrous material using the mounting bracket (accessory). The MH-S80 comes with
a 3.3 ft (1.0 m) cable (extendable), mounting bracket and mounting screws. The
MH-S80 connects to the RJ-45 communication port on the MPPT. The MH-S80 cannot
be used with other communication equipment.
USB-RS485 communication line
The USB-RS485 communication line converts the RJ45 electrical interface into a
standard USB interface, thereby realizing the communication between the MPPT
and the personal computer (PC). This communication line can be used to modify
the controller’s custom charging setpoint and record data in SolarMate. This
communication cable cannot be used with other external devices.
BT-02
A wireless communication box that can be used in connection with the controller. The communication box acts as a transceiver (near-field remote control), and the user can use the mobile phone software to monitor the MPPT controller via Bluetooth. The comm box cannot be used with other external devices.
Cloud-Box-M2
A wireless communication box that can be used in connection with the
controller. The communication box acts as a transceiver (remote control), and
the user can use the mobile phone software to monitor the MPPT controller
through the Internet cloud server. The comm box cannot be used with other
external devices.
Installation Instructions
Installation Precautions
- Please read through the entire installation section before beginning the installation.
- Be very careful when using batteries. Wear goggles and use fresh water to wash and clean any contact with battery acid.
- Use insulated tools and avoid placing metal objects near the battery.
** Warning: Do not install the MPPT in an enclosure with an
open/flooded battery. Battery fumes are flammable and can corrode and destroy
MPPT circuits.
Reminder:** When installing the MPPT in the enclosure, ensure adequate
ventilation. Installation in a sealed enclosure can result in overheating,
reduced power operation, and shortened product life
● Do not install in a location prone to water ingress and very humid.
● Loose power cord connections and corroded wires may cause contact points or
line impedance
to increase, melt wire insulation, burn surrounding materials, or even cause a
fire. Ensure that the
cables are securely connected and secured using cable clips to prevent the
cables from shaking
during mobile applications
● This MPPT controller can be connected to a battery or a battery pack.
● This MPPT controller prevents reverse current leakage at night, so diodes in
series are not
required in the system.
● This MPPT controller is only used for solar power generation. Connection to
any other type of
power source (such as a wind turbine or generator) may void the warranty.
Warning : Do not install the MPPT in an enclosure with an open/flooded
battery. Battery fumes are flammable and can corrode and destroy MPPT
circuits.
Reminder: When installing the MPPT in the enclosure, ensure adequate
ventilation. Installation in a sealed enclosure can result in overheating,
reduced power operation, and shortened product life.
- Do not install in a location prone to water ingress and very humid.
- Loose power cord connections and corroded wires may cause contact points or line impedance to increase, melt wire insulation, burn surrounding materials, or even cause a fire. Ensure that the cables are securely connected and secured using cable clips to prevent the cables from shaking during mobile applications
- This MPPT controller can be connected to a battery or a battery pack.
- This MPPT controller prevents reverse current leakage at night, so diodes in series are not required in the system.
- This MPPT controller is only used for solar power generation. Connection to any other type of power source (such as a wind turbine or generator) may void the warranty.
Warning : Serial solar and battery fuses or DC circuit breakers are required in the system. These guards are located outside the MPPT controller.
Warning: Installation must comply with electrical code requirements. Select suitable specifications for circuit breakers and fuses based on application requirements.
Installation Steps
Check the controller for shipping damage. Do not install directly on flammable surfaces as the radiator may become hot under certain operating conditions.
To ensure room for airflow, allow at least 30 cm (12 in) above and below the controller and 50 mm (2 in) on both sides. Do not install in a container where accumulator gas may accumulate.
Note: There should be enough space between the top and bottom for the fan to dissipate heat.
Step 1: Check Controller Parameter Limits
Check that the maximum temperature compensated solar array open circuit
voltage (Voc) and load current do not exceed the ratings of the MPPT version
being installed. Multiple controllers can be installed in parallel on the same
battery pack for greater total charge current. In this type of system, each
MPPT must have its own solar panel. The load terminals of multiple controllers
can be connected together only if the total load does not exceed the rated
current of a single controller.
Step 2: Connect the input and output power cables
Follow the wiring sequence ①, ②, ③ to wire and tighten the screws.
Step 4: Make mounting holes in the mounting wall
Measure and mark the distance on the wall, drill 4 holes of 6mm diameter
and fill the 4 holes with plastic expansion pellets
Step 5: Mount the Controller to the Wall
Align the fixing holes of the controller with the mounting holes made in
step 4, use M4 self-tapping screws to fix the controller on the installation
wall and tighten the screws.
Step 6: Power on and run
Check to make sure the solar panel and battery are in normal condition, double
check that the
input and output cables are connected correctly, then power up the battery
first, then the solar panel, the controller will run automatically.
Note: Before connecting the battery, the open circuit voltage of the
battery must be measured . It must exceed 10 volts to activate the controller.
If the system voltage is set to auto detect, battery voltages over 18V will be
detected as a nominal 24V battery and the device will charge the 24V battery.
12/24/48V only auto-selected at power-up.
Warning : Potential for damage Disconnect the battery from the MPPT as
soon as possible after the solar input is disconnected. If the battery is
removed during MPPT charging, there is a low chance of damage to the
controller.
Note: To prevent damage, power must be turned on in the following order;
power off must be reversed from power on
Start steps :step 1: Turn on the circuit breaker connected to the battery
first, make sure that the controller is connected to the battery (the
controller LCD will display the content), and set the battery type;
step 2: If a DC output is required to control the load, Please set the
output control mode first, Then open the DC output “breaker”;
step 3: Connect a circuit breaker that turns on the PV input of the solar
panel ,If the voltage of the PV input is within the charging operating range
of the controller, the controller will enter the charging state;
shutdown process : Turn off the “circuit breaker” in turn ③,②,①
Working principle and operation guide
The maximum power point tracking technology
Power is equal to the product of voltage and current. The following equation holds *:
- Input power of MPPT = output power of MPPT
- Input voltage × input current = output voltage × output current
Assumes 100% conversion efficiency, ignoring line losses and energy conversion
losses.
If the Vmp of the solar panel array is greater than the battery voltage, the
battery current must be proportionally greater than the solar input current to
balance the input and output power. The greater the difference between the
maximum photovoltaic input voltage and the battery voltage, the greater the
difference between the input and output currents.
For a given input power, a higher input voltage of a solar module array results in a lower solar input current. An array of high voltage solar input modules allows the use of smaller gauge solar wiring. This is very beneficial for systems that require long wiring between the solar module array and the MPPT.
Compared to the traditional controller, the principle of it is to connect the solar module directly to the battery when charging. This requires the solar module to operate in a voltage range lower than the module Vmp. For example, in a 12V system, the battery voltage may be between 10-15- VDC, but the Vmp of the module is usually around 17V. The figure below shows a typical current vs. voltage output curve for a nominal 12V charging system.
12 Volt Module Current vs. Voltage
**12 Volt Module Output Power
**
Charge status and parameters
The controller charges the lead-acid battery
The MPPT controller has a 4-stage battery charging algorithm for fast,
efficient and safe charging
of lead-acid batteries.
- – CC State (Constant Current Charging): Fast Charging Phase – FAST
- – CV state (constant voltage charging): regulated charging phase – KEEP
- – CF Status (Float Charging): Prevents the battery from being overcharged for a long time. And make up for the loss of self-discharge. -FULL
- – Boost charging: activate battery chemistry, desulphurization effect
The controller charges the lithium-ion battery
The MPPT controller will charge according to the specifications of the
lithium-ion battery, mainly in two stages. In the first stage, when the
battery voltage is lower than the saturation voltage, it will rapidly charge
according to the maximum power point that is tracked; in the second stage,
when the battery voltage is equal to the saturation voltage, it will charge at
a constant voltage, and the charging current will gradually decrease to 0.
Charging parameter settings
The charging parameters of commonly used lead-acid battery. All voltage settings listed are for standard 12 volt batteries. Example: For a 24 volt battery, multiply the voltage setting by 2.
Battery Type| Constant pressure pressure| Float charge|
Equalizationvoltage| Equalizationcharging time| Undervoltage
protection| Brownout Recovery
---|---|---|---|---|---|---
Gel (GEL)| 14.2V| 13.8V| 14.2V| 30 points user-defined| 11.1V| 12.6V
Sealed (SEL)| 14.4V| 13.8V| 14.6V| 30 points user-defined| 11.1V| 12.6V
Flooded (FLD)| 14..6V| 13.8V| 14.8V| 30 points user-defined| 11.1V| 12.6V
Custom(CUS)|
user-defined
| user-de- fined|
user-defined
| 30 points user-defined|
user-defined
|
user-defined
The charging parameters of commonly used lithium-ion batteries.
Battery Type| Standard Voltage| Saturation voltage|
Discharge cut- off voltage| cut- off recovery voltage
---|---|---|---|---
LiFePO4- 12V ( 4 strings of lithium iron phosphate )| 12.8V| 14.4V|
10.8V| 12.4V
LiFePO4- 24V ( 8 strings of lithium iron phosphate )| 25.6V| 28.8V|
21.6V| 24.8V
LiFePO4- 48V ( 15 strings of lithium iron phosphate )| 48V| 54V|
40.5V| 46.5V
Ternary- 12V ( 3 strings of ternary lithium )| 11.1V| 12.6V| 9.6V|
10.5V
Ternary- 24V ( 6 strings of ternary lithium )| 22.2V| 25.2V| 19.2V|
21.0V
Ternary- 48V ( 13 strings of ternary lithium )| 48.1V| 54.6V| 41.6V|
45.5V
user- defined| user- defined| user- defined| user- defined| user- defined
Note : These settings are general guidelines for user operation. MPPT can be set to meet various charging parameters. Check with the battery manufacturer for the best battery charging settings.
Load Control
The main purpose of the load control function is to disconnect the system load
when the battery is discharged to a low voltage state and reconnect the system
load when the battery is charged back to a certain level. System loads can be
lamps, DC appliances, or other electronic equipment. The total current of all
loads must not
exceed the MPPT maximum load rating.
Reminder : Risk of Equipment Damage
Do not connect any AC inverter to the load terminals of the MPPT. The load
control circuit may be damaged. The inverter should be connected to the
battery. If any other load may sometimes exceed the maximum voltage or current
limit, the device should be connected directly to the battery or battery pack.
Brief description of load control:
Do not connect multiple MPPT load outputs in parallel to power supply dc loads that consume more than 30A current, depending on the MPPT model used.
Be careful when connecting loads with specific polarities to controller load terminals. Reverse polarity connections may damage the load. Be sure to check the load connection carefully before powering on.
The load output voltage of the controller is the same as that of the battery
string. For example, when the battery voltage is 25.2V, the load output
voltage is also 25.2V.
When the load output current is lower than the rated load current, the system
provides stable power to the load.
When the load output current exceeds the preset load current and lasts for 5 minutes in the range of 100% to 120%, the load output is shut down and switches to the normal off mode.
When the load output current is detected to exceed 120% of the rated load
current, the load output will be shut down immediately and switch to the
normal off mode.
****Attention: When the Load switches to normal off mode, in order to restart
the Load, the user needs to reset the Load to “ON” mode ON the controller or
reset the Load mode through the mobile APP, upper computer, and meter header.
Load Control Mode:
- Normal on/Normal Off mode: The load output state is on or off.
- Optical control mode: The load output is turned on or off according to whether there is light (input voltage limit). Refer to the following diagram for the working mechanism.
- Dual-period timing control mode: The load switch of two different periods is controlled according to two timers. Refer to the following diagram for the working mechanism.
- Fixed time light control mode: according to whether there is light (input voltage limit), the load output is controlled to turn on or off in hourly units.
Light (PV) Control Mode
Dual-timer Interval Control Mode
Time & Light (PV) Control Mode
Attention : Only the normal ON/normal OFF mode can be set on the
controller panel. Other modes need to beset through other optional
accessories.
Attention: Please refer to Section 4.5 for setting the normally on/OFF
mode
LED Indicators
Green: Indicates charging status. When flashing fast, it means it is in fast charging state (CC mode); when flashing slowly, it means it is in constant voltage charging state (constant voltage charging CV); when it is always on, it means it is in floating charging state (CF) or standby mode.
Red: If a fault occurs, the indicator is steady on. If it is off, it indicates that the device is running normally without faults.
Display and key operation
The controller has a backlit LED display and function buttons. You can only set the battery type with preset parameters. The detailed operation and display logic are shown in the following figure.
Key operation
Press the ” ” and ” ” keys at the same time for 6 seconds to restore the
factory settings. The specific operation and display logic are shown in the
following figure.
Press and hold the button for 3 seconds
Press the key to select the parameter, long press the key 35 to save the
settings, long press the S key for 33 to exit editing
Battery voltage system setting interface: non lithium battery 12/ 24/36/48V
can be set under the same battery/AUTO
Press the key to select the parameter, long press the key 35 to save the
settings, long press the key for 35 to exit editing
Load status setting interface: can be set to ON, OFF, CUS (user-defined:
through the hest machine or APP settings)
Press the key to select the parameter, long press the key 35 to save the
settings, long press the key for 35 to exit editing
Temperature display setting interface: can be set to different display modes
of Fahrenheit/Celsius
Press the key to select the parameter, long press the key 35 to save the
settings, long press the key for 35 to exit editing
Communication address setting interface: 001-247 address bits can be set
Press the key to select the parameter, long press the key 35 to save the
settings, long press the key for 35 to exit editing
****Attention: If you need to customize other parameters, you can do so through optional attachments.
Common faults and handling
WARNING : Danger of electric shock. Inputs and outputs are not
electrically isolated and may be energized with dangerous solar voltages.
Under certain fault conditions, the battery may overcharge. Before making
contact, test the impedance between all terminals and ground.
Warning: Danger of electric shock
A means of disconnecting all power electrodes must be provided. These
disconnections must be included in the fixed wiring. Disconnect all power
supplies before removing the controller wiring cover or repairing the wiring.
Fault
The LCD screen doesn’t light up, and the controller doesn’t seem to be powered
on. Solution: Use a multimeter to check the voltage of the battery terminals
on the MPPT. The battery voltage must be 10 VDC or higher. If the voltage on
the controller battery terminal is between 10 and 60 VDC and no indicator
light is on, contact the authorized distributor for repair. If the voltage is
not measured, check the wiring, fuses, and circuit breakers.
Fault :
The controller is not charging.
Solution :
Check fuses, circuit breakers, and wiring connections in power wiring. Using a
multimeter, check the array voltage directly on the MPPT solar input
terminals. Before starting charging, the input voltage must be greater than
the battery voltage. Check whether the battery voltage displayed on the LCD
screen is within the recognition range of the controller system.
Fault :
The battery has been in a low or dead state for a long time.
Solution :
Possible reasons: 1. There are too few solar panels to generate enough energy to meet the system use, and the solar panel array can be increased appropriately. 2. The battery capacity is too small to store enough energy for the system to use, and the capacity of the battery pack can be appropriately increased.
Specification
ECOMPPT60A |
---|
Product Category
| MPPT efficiency| ≥99.5%
No-load static loss| 0.5W~1.2W
system voltage| Auto
Cooling method| Fan cooling
Input characteristics
| PV Maximum Open Circuit Voltage (VOC)| 150Vdc
Turn on the charging voltage point| 3V higher than battery voltage
Input low voltage protection point| 2V higher than the current battery voltage
Input overvoltage protection point| 150Vdc
Rated input power
| 12V System| 780W
24V System| 1560W
36V System| 2340W
48V System| 3120W
Charging characteristics
| Applicable battery type| Lead-acid battery / Li-ion battery
Lithium battery activation function| Optional
Charge rated current| 60A
charging method| Lead-acid battery: fast charge, equal charge, floating
charge; lithium battery: fast charge, equal charge
Load characteristics
| load voltage| same battery voltage
Rated load current| 30A
Load control method| Normally open and normally closed mode/dual period
control mode/light control mode/light control-fixed time control mode
Display/Commu nication
| Display method| High-definition LCD segment code backlight display
communication method| 8-pin RJ45 interface/RS485/support host computer
monitoring/support
external Bluetooth, WIFI module expansion to realize
app cloud monitoring/support external monitoring header
Other properties
| Protective function| Input and output over-voltage protection, anti-reverse
connection protection, battery drop protection, etc.
Working temperature| -20℃~+50℃
Storage temperature| -40℃~+75℃
IP protection class| IP21
Maximum wire size| 20mm2
Net weight (kg)| 1962.7g
Gross weight (kg)|
Product size (mm)| 24016665
Packaging size (mm)| 29920370
Protective function
Anti-reverse connection protection – battery end and photovoltaic array end
Photovoltaic array short circuit Internal overtemperature – Reduced power
operation Load short circuit protection Load overcurrent protection Heat sink
temperature limit Overvoltage and under voltage protection Battery drop
protection
Cable Specification Table
2% Voltage Drop Charts for 75°C Stranded Copper Wire
1-Way Wire Distance (feet), 12 Volt System
Wire Size(AWG)| 60A| 55A| 50A| 45A| 40A| 35A| 30A| 25A| 20A
2/0| 22.4| 24.4| 26.9| 29.9| 33.6| 38.4| 44.8| 53.8| 67.2
1/0| 17.7| 19.3| 21.3| 23.6| 26.6| 30.4| 35.5| 42.6| 53.2
2| 11.2| 12.2| 13.4| 14.9| 16.8| 19.2| 22.4| 26.9| 33.6
4| 7.1| 7.7| 8.5| 9.4| 10.6| 12.1| 14.1| 17.0| 21.2
6| 4.4| 4.8| 5.3| 5.9| 6.6| 7.5| 8.8| 10.6| 13.2
8| 2.8| 3.1| 3.4| 3.7| 4.2| 4.8| 5.6| 6.7| 8.4
10| 1.7| 1.9| 2.1| 2.3| 2.6| 3.0| 3.5| 4.2| 5.2
1-Way Wire Distance (meters), 12 Volt System
Wire Size(mm2)| 60A| 55A| 50A| 45A| 40A| 35A| 30A| 25A| 20A
70| 6.8| 7.4| 8.2| 9.1| 10.2| 11.7| 13.7| 16.4| 20.5
50| 5.4| 5.9| 6.5| 7.2| 8.1| 9.3| 10.8| 13.0| 16.2
35*| 3.4| 3.7| 4.1| 4.5| 5.1| 5.8| 6.8| 8.2| 10.2
25| 2.1| 2.3| 2.6| 2.9| 3.2| 3.7| 4.3| 5.2| 6.4
16| 1.3| 1.5| 1.6| 1.8| 2.0| 2.3| 2.7| 3.2| 4.0
10| 0.8| 0.9| 1.0| 1.1| 1.3| 1.5| 1.7| 2.0| 2.5
6| 0.5| 0.6| 0.6| 0.8| 0.8| 0.9| 1.1| 1.3| 1.6
2% Voltage Drop Charts for 75°C Solid Copper Wire
1-Way Wire Distance (feet), 12 Volt System
Wire Size
(AWG)
| 60A| 55A| 50A| 45A| 40A| 35A| 30A| 25A| 20A
2/0| 27.8| 30.3| 33.4| 37.1| 41.7| 47.7| 55.6| 66.7| 83.4
1/0| 22.1| 24.1| 26.5| 29.4| 33.1| 37.8| 44.1| 53.0| 66.2
2| 13.9| 15.1| 16.6| 18.5| 20.8| 23.8| 27.7| 33.3| 41.6
4| 8.7| 9.5| 10.5| 11.6| 13.1| 15.0| 17.5| 21.0| 26.2
6| 5.5| 6.0| 6.6| 7.3| 8.2| 9.4| 10.9| 13.1| 16.4
8| 3.5| 3.8| 4.2| 4.6| 5.2| 5.9| 6.9| 8.3| 10.4
10| 2.2| 2.4| 2.6| 2.9| 3.3| 3.8| 4.4| 5.3| 6.6
1-Way Wire Distance (meters), 12 Volt System
Wire Size(mm2)| 60A| 55A| 50A| 45A| 40A| 35A| 30A| 25A| 20A
70| 8.5| 9.2| 10.2| 11.3| 12.7| 14.5| 16.9| 20.3| 25.4
50| 6.7| 7.3| 8.1| 9.0| 10.1| 11.5| 13.4| 16.1| 20.2
35*| 4.2| 4.6| 5.1| 5.6| 6.3| 7.2| 8.5| 10.1| 12.7
25| 2.7| 2.9| 3.2| 3.5| 4.0| 4.6| 5.3| 6.4| 8.0
16| 1.7| 1.8| 2.0| 2.2| 2.5| 2.9| 3.3| 4.0| 5.0
10| 1.1| 1.1| 1.3| 1.4| 1.6| 1.8| 2.1| 2.5| 3.2
6| 0.7| 0.7| 0.8| 0.9| 1.0| 1.1| 1.3| 1.6| 2.0
Maximum 1-way wire distance for 12 Volt systems, solid copper, 2% voltage drop
Attention: *Wires larger than 4 AWG (25 mm2) must be terminated at the
combiner box outside the MPPT. Use 4 AWG (25 mm2) or smaller wire to
connect the MPPT to the combiner box.
Attention: • The specified wire lengths are for a pair of wires (one-
waydistance) from the solar or battery power source to the controller.
• For a 24-volt system, multiply the length in the table by 2.
RJ45 Port definitions
Pin | Function |
---|---|
1 | RS485-A |
2 | RS485-B |
3 | – |
4 | – |
5 | GND |
6 | GND |
7 | +5V |
8 | +5V |
Number of PV modules in series reference table
V *oc N = PV input < 150dc**
Sys t em Vol t age| Voc <23V| Voc<31V| Voc<34V| Voc<38V| Voc<46V|
Voc<62V
The max i mum| The opt i mum| The max i mum| The opt
i mum| The max i mum| The opt i mum| The max i mum|
The opt i mum| The max i mum| The opt i mum| The max
i mum.| The opt i mum
12V| 6| 2| 4| 1| 4| 1| 3| 1| 3| 1| 2| 1
24V| 6| 3| 4| 2| 4| 2| 3| 2| 3| 2| 2| 1
36V| 6| 4| 4| 3| 4| 3| 3| 3| 3| 2| 2| 1
48V| 6| 5| 4| 4| 4| 3| 3| 3| 3| 2| 2| 2
Voc * N = PV input < 200Vdc
Sys t em Vol t age| Voc <23V| Voc<31V| Voc<34V| Voc<38V| Voc<46V|
Voc<62V
The max i mum.| The opt i mum| The max i mum| The
opt i mum| The max i mum| The opt i mum| The max i
mum| The opt i mum| The max i mum| The opt i mum|
The max i mum| The opt i mum
12V| 8| 2| 6| 1| 5| 1| 5| 1| 4| 1| 3| 1
24V| 8| 3| 6| 2| 5| 2| 5| 2| 4| 2| 3| 1
36V| 8| 4| 6| 3| 5| 3| 5| 3| 4| 2| 3| 1
48V| 8| 5| 6| 4| 5| 3| 5| 3| 4| 2| 3| 2
Efficiency chart
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