BELL 412EPI/EPX Public Safety Energy Helicopter Owner’s Manual

June 14, 2024
Bell

INFORMATION LETTER
412-23-95
20 September 2023

TO: All owners and operators of Model 412EPI/EPX helicopters
SUBJECT: ACA COURSE HEADING SELECT PANEL (CHSP) KNOB INSERT REPLACEMENT INSTRUCTIONS
The purpose of this Information Letter is to achieve complete distribution of the attached supplier Service Bulletin (SB) to the current affected model Technical Publications distribution list on record by Bell.
The Astronautics Corporation of America (ACA) SB No. 277190-34-SB-001 provides the instructions to replace the CHSP knob inserts for those knobs that are affected by decal wear and chipping. The SB applies to Bell model 412EPI/EPX helicopters with ACA
CHSP (412-374-012) installed.
For any questions regarding this letter, please contact:
Contact information:
Astronautics Corporation of America
135 West Forest Hill Ave.
Oak Creek, WI 53154 U.S.A
Telephone: 414-449-4824
Email: customerservice@astronautics.com
Website: http://www.astronautics.com/

SERVICE BULLETIN

SUBJECT: CHSP Knob Insert Replacement Instructions

Planning Information

A. Effectivity
This Service Bulletin applies to replacing the CHSP Knob Inserts (277548/277549).
B. Reason
This Service Bulletin is issued to provide instructions for replacing the Course and Heading Knob Inserts (277548/277549) for CHSP Knobs that are affected by decal wear and chipping.
This Service Bulletin will allow the technician to replace the Course/Heading Insert with pprovided instructions.
C. Compliance
This Service Bulletin is optional.
D. Approval
Approval is the responsibility of the aircraft maintainer / installer.
E. Manpower
Replacing the CHSP Knob Inserts will take approximately 0.5 man-hours.
F. Weight and Balance
N/A.
G. Electrical Load Data
N/A.
H. Software Accomplishment Summary
NA.
I References
NA.
J. Other Publications Affected
N/A.
K. Interchangeability or Intermixability of Parts
NA.

Materials Needed

Part Part Number
Replacement Course/Heading Insert 277548/277549
0.060-inch 6-fiute Spline and Driver Not Provided
Set Screws (2) ANS65DCAL2 (Not Provided)
O-Ring retainer M8791/1-013
Loctite (Grade E) or Equivalent Not Provided

Heading and Course Inserts for replacement available upon request.
Contact information:
Astronautics Corporation of America
135 West Forest Hill Ave.
Oak Creek, WI 53154 US A
414-449-4824
customerservice@astronautics.com
http://www.astronautics.com/

Knob Insert Replacement Instructions

A. Knob Insert Removal
a. Using the Spiine and Driver, remove the 2 Set Screws (AN565DC4L2) on the CHSP Knob.
i. Note: The old Set Screws should be discarded, new set screws must be used for Section 3.B Knob Insert Installation.

BELL 412EPI EPX Public Safety Energy Helicopter -

b. Lightly pull the Knob off the CHSP.
c. Remove the Insert by tuming the Knob over such that the Insert is released. Ensure that the foam washer (278198) does not fall out.

BELL 412EPI EPX Public Safety Energy Helicopter -
released

d. Repeat steps a-c for all Knob Inserts that are to be replaced.
Knob Insert Installation
a. Place the included O-Ring retainer (M8791/1-013) onto the replacement insert.

BELL 412EPI EPX Public Safety Energy Helicopter - ring

b. Insert the replacement Course/Heading Insert into the Heading Knob.

c. Tum the Heading Insert until it falls into place and ensure that the clearance holes on the knob are aligned with the holes in the insert.
i. Note: The O-Ring retainer may need to be lightly pinched in order to fit into the bore of the Knob.

d. Attach the combined Knob with Insert onto the CHSP Optical Encoder. Ensure the flat sides of the knob shaft are aligned with the flat side of the encoder knob. Space the knob approximately 0.010 inches off of the switch panel.
e.  Apply a small amount of Loctite Grade E (or equivalent) to the threads of each of the new Set Screws (AN565DCA4L2). Use the Spline and Driver to secure the screws and altemate between each Set Screw until screw stops. The Set Screws should be torqued
102.87 in-bs.
f. Verify that the Knob is attached correctly by confirming the Insert can be pressed as a button.
g. Repeat steps a-f for all Knob Inserts that are to be replaced.

Astronautics
Corporation of America
Original Issue: 2023-08-01
SB No. 277190-34-SB-001
IL 412-23-95
Approved for public release.

References

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