LENNOX E2022 Rooftop Unit Kits and Accessories Instruction Manual

June 14, 2024
Lennox

LENNOX E2022 Rooftop Unit Kits and Accessories

Product Information

Specifications

  • Product Name: E2022 Rooftop Unit Kits and Accessories
  • Model Number : 507317-03
  • Replacement Kit: Blower Motor and Impeller
  • Compatibility: LGM/LCM/LGT/LCT/LHT/LDT 078-150 Units

Product Usage Instructions

Shipping and Packing List

Package 1 of 1 contains:

  • 1 Blower motor and impeller assembly

Application

The replacement kit is used with the following voltages:

  • 23Y17: Y Volt
  • 23Y18: G Volt
  • 23Y19: J Volt

Installation

  1. Disconnect electrical power to the unit. Wait five minutes before continuing service procedures to avoid electrical shock. This will allow internal capacitors time to fully discharge.
  2. Open access panels as shown in figure 1.
  3. Disconnect the B3 Modbus connection and PT6 connection (if applicable) in the blower section. See Figure 2.
  4. Disconnect P48 in the controls area. See Figure 3.
  5. Cut wire ties where necessary and pull the P48 wiring harness from the control area into the blower section.
  6. Remove four screws securing the blower assembly to the unit. See Figure 5.
  7. Use the handle on the blower assembly to slide the assembly out of the unit.
  8. Turn the blower assembly upside down. See Figure 6.
  9. LGM/LCM Units Only: Disconnect the pressure tube from the barb fitting on the orifice ring. The other end of the tubing remains connected to the PT6 sensor. Route the disconnected end through the grommet to the outside of the housing. See Figure 4.
  10. Remove the inlet grill, orifice, and the side of the housing shown in figure 7.
  11. Remove the motor/impeller secured to the housing. See figures 6 and 7.
  12. Carefully feed replacement motor wire harnesses through the motor mounting hole in the housing.
  13. Install the existing motor/impeller on the replacement blower housing in the same manner the motor/impeller was removed from the discarded housing.
  14. Secure with 8 bolts provided in this kit. Tighten to 21.7 ft.-lbs.
  15. Replace the blower housing side, orifice, and inlet grill which were previously disassembled. Tighten orifice screws to 10.8 ft.-lbs. Tighten inlet grill screws to 3.7 ft.-lbs.

FAQ

Q: Can I install the replacement kit myself?

  • A: No, installation and service must be performed by a licensed professional HVAC installer or equivalent, service agency, or gas supplier.

Q: How should I handle the equipment to avoid injury?

  • A: Take care while handling this equipment and wear gloves and protective clothing. Avoid contact with sharp sheet metal edges.

Q: What should I do before performing maintenance?

  • A: Before performing maintenance, lockout/tag out the unit and disable power to the blower. Remove the fan belt where applicable and ensure all controllers and thermostats are set to the OFF position.

Q: Are there any precautions to follow during maintenance?

  • A: Always keep hands, hair, clothing, jewelry, tools, etc., away from moving parts to prevent serious injury or accidents.

Shipping and Packing List

Package 1 of 1 contains:

  1. Blower motor and impeller assembly

WARNING

Improper installation, adjustment, alteration, ser­vice, or maintenance can cause property damage, personal injury, or loss of life. Installation and service must be performed by a licensed professional HVAC installer or equivalent, service agency, or the gas supplier

CAUTION

As with any mechanical equipment, contact with sharp sheet metal edges can result in personal in­jury. Take care while handling this equipment and wear gloves and protective clothing.

Application

Kits are used as follows:

  • 23Y17 Y Volt
  • 23Y18 G Volt
  • 23Y19 J Volt

WARNING To prevent serious injury or death:

  1. Lock-out/tag-out before performing maintenance.
  2. If system power is required (e.g., smoke detector maintenance), disable power to the blower, remove the fan belt where applicable, and ensure all controllers and thermostats are set to the “OFF” position before performing maintenance.
  3. Always keep hands, hair, clothing, jewelry, tools, etc., away from moving parts.

Installation

  1. Disconnect electrical power to the unit. Wait five minutes before continuing service procedures to avoid electrical shock. This will allow internal capacitors time to fully discharge.
  2. Open access panels as shown in figure 1.
  3. Disconnect the B3 Modbus connection and PT6 connection (if applicable) in the blower section. See Figure 2.
  4. Disconnect P48 in the controls area. See Figure 3.
  5. Cut wire ties where necessary and pull the P48 wiring harness from the control area into the blower section.
  6. Remove four screws securing the blower assembly to the unit. See Figure 5.
  7. Use the handle on the blower assembly to slide the assembly out of the unit.
  8. Turn the blower assembly upside down. See Figure 6.
  9. LGM/LCM Units Only Disconnect the pressure tube from the barb fitting on the orifice ring. The other end of the tubing remains connected to the PT6 sensor.
  10. Route the disconnected end through the grommet to the outside of the housing. See figure 4.
  11. Remove the inlet grill, orifice, and the side of the housing shown in Figure 7.
  12. Remove the motor/impeller secured to the housing. See Figures 6 and 7.
  13. Carefully feed replacement motor wire harnesses through the motor mounting hole in the housing.
  14. Install the existing motor/impeller on the replacement blower housing in the same manner the motor/impeller was removed from the discarded housing. Secure with 8 bolts provided in this kit. Tighten to 21.7 ft.-lbs.
  15. Install blower assembly flanges into rails on the blower deck in the same manner it was removed. Secure into place using four screws shown in figure 5.
  16. Uncoil the wiring harness secured to the replacement blower motor/impeller.
  17. Route P48 end of the harness through the unit to the control area in the same manner as it was removed.
  18. Connect P48, B3 Modbus, and PT6 connections (if applicable) as shown in Figures 2 and 3.
  19. Bundle harnesses and use wire ties to secure kit harnesses to unit harnesses in the same manner they were removed.

Warranty Return

The package malfunctioned the motor/impeller in the same manner as the replacement was provided. Use the same packaging. Return the malfunctioned motor/impeller along with a copy of the warranty claim form to the nearest LPP store or warehouse.

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

Related Manuals