NTI TFTN Series 3-Zone Boiler Installation Guide

June 15, 2024
NTI

NTI TFTN Series 3-Zone Boiler

NTI-TFTN-Series-3-Zone-Boiler-PRODUCT

Overview

  • The N-Link (3-Zone Control Module) is designed to connect to TFTN series boilers, enabling the control of up to (3) additional heating zones.
  • Together with the boiler’s integrated zone controls, this allows for a combined total of up to (6) distinct heating zones.
  • The N-Link’s unique communication with NTI boilers allows it to take full advantage of the connected boiler’s HMI, including full control of each heating zone’s individual parameters.
  • Unlike other, more rudimentary zone controllers, the N-Link maintains awareness of each heating zone’s specific requirements during heating demands and can therefore serve multiple, different heating zones within a household or commercial application more effectively.

Specifications

High-Voltage I/O
Table 2-1: High-Voltage Barrier Connections

Connection Description
MAIN POWER INPUT (120VAC) LINE
NEUTRAL Neutral (L2) input for 120VAC power supply and 120VAC zone loads

(e.g. 120VAC zone pumps)

ZONE OUPUTS (120VAC or 24VAC)

| ZONE 1/4| –  Activate on CH demand from respective THERMOSTAT INPUT (or NTI Room Sensor configured to respective zone); output voltage sourced from ZONE INPUT

–  Deactivate (following overrun time) on DHW demand

–  Each circuit protected by dedicated 5A fuse (slow-blow)

ZONE 2/5
ZONE 3/6

120VAC or 24VAC

| 120V| Jumper to ZONE INPUT for 120VAC zone outputs (e.g. zone pumps)
ZONE

INPUT

| Jumper to required voltage supply for zone outputs (e.g. to 120V for

120VAC zone pumps or R (24V) for 24VAC zone valves)

R (24V)| Jumper to ZONE INPUT for 24VAC zone outputs (e.g. zone valves)

24VAC RETURN

|

COMMON

| –  Return/Neutral leg of 24VAC power supply

–  Connection point for Return/Neutral leg of optional 24VAC loads (e.g. zone valves)

–  Complete circuit protected by single 2A blade fuse (fast-blow)

Low-Voltage I/O

Table 2-2: Low-Voltage PCB Connections

Connection Description

THERMOSTAT INPUTS

|

ZONE 1/4

| R| –  Circuit closure between R and W initiates CH demand and activates output for respective zone (see Table 2-1 )

–  R = 24VAC output; W = 24VAC input; C = common

–  Protected by single 2A blade fuse (fast-blow)

–  For 2-wire devices, connect only to R and W (do NOT connect to C )

W
C

ZONE 2/5

| R
W
C

ZONE 3/6

| R
W
C

ALRM (Alarm)

| –  Dry contacts (NO); close during lockout or other alarm condition; may be connected to BMS

–  Maximum capacity = 2A (MAX) at 24VAC

EBUS

| B| –  Connection point for external BUS devices (e.g. NTI Room Sensors, NTI boilers, NTI SENSYS, other N-Links, etc.)

–  B = (+) input; T = (-) or GND input

T
B
T

Installation

Wall-Mounting

  1. Select a suitable location near the boiler to secure the N-Link to the wall.
  2. Position the N-Link against the wall and mark the position of the (2) keyholes at the top corners of the mounting flanges [A].
  3. Install (2) fasteners of the appropriate type into these marked positions and mount the NLink via the (2) keyholes [A]:
    • For 16” stud spacing or plywood installation, use appropriately sized wood screws
    • For drywall or masonry installation, use appropriately sized drywall or masonry screws and anchors
  4. Secure the N-Link by installing (2) additional fasteners through the bottom screw holes [B].

NTI-TFTN-Series-3-Zone-Boiler-FIG-1

Field-Wiring

  1. To remove the N-Link’s protective cover panel, loosen the (4) screws in the slotted cut-outs along its top and bottom edges, then gently slide it towards you (away from the wall).
  2. For the low-voltage wiring, there are (4) cut-outs at the top of the N-Link with (3) provided grommets, which—-if needed—-must be removed and replaced with strain-reliefs suitable for 18-22AWG wiring.
  3. For the high-voltage wiring, there are (4) cut-outs at the bottom of the N-Link, with (3) provided grommets, which—-if needed—-must be removed and replaced with strain-reliefs suitable for 14-18AWG wiring.

Zone Pumps (120VAC)

  • Wire the “hot” connection for up to (3) zone pumps to barrier position(s): ZONE 1/4, ZONE 2/5, and ZONE 3/6, respectively
  • Wire the “return” connection for up to (3) zone pumps to barrier position(s): NEUTRAL
  • Jumper between barrier position(s): ZONE INPUT and 120VNTI-TFTN-Series-3-Zone-Boiler-FIG-3
  • Connect to the boiler via its BUS connector, respecting the polarity: B-B, T-T

NTI-TFTN-Series-3-Zone-Boiler-FIG-4

Zone Valves (24VAC)

  • Wire the “hot” connection for up to (3) zone valves to barrier position(s): ZONE 1/4, ZONE 2/5, and ZONE 3/6, respectively
  • Wire the “return” connection for up to (3) zone valves to barrier position(s): COMMON
  • Jumper between barrier position(s): ZONE INPUT and R
  • Connect to the boiler via the BUS

NTI Room Sensors

  • If preferred, you can use up to (3) NTI Room Sensors with the N-Link instead of thermostats by connecting them via the EBUS connector—-again, respecting the polarity: B-B, T-T
  • Refer to the NTI Room Sensor instructions to assign the desired zone address for each zone (i.e. zone 1/4, 2/5, 3/6)

Dip Switches

  • When connecting to TFTN boilers, ensure both dip switches on the N-Link’s zone control PCB (C3Z) are toggled to the “OFF” position to assign it to control zones 4, 5, and 6, while the boiler controls zones 1, 2, and 3 (or vice versa, if desired)

NTI-TFTN-Series-3-Zone-Boiler-FIG-5

Troubleshooting

Bus Collision
Table 4-1: EBUS traffic collisions

EBUS wiring| Ensure EBUS connections are wired with correct polarity: B-B and T-T
---|---
Dip switch settings| Ensure only (1) device with a Zone Control PCB (C3Z) has its dip switches in the “ON” position  either the N-Link or the TFTN boiler; not both

Cascade settings

| If using boilers which are cascaded together…

·         Disconnect the N-Link and ensure the boiler addresses are set correctly with respect to each other

·         Remove the Wi-Fi harness from each “ follower ” boiler

Room Sensor address

| If using NTI Room Sensors in lieu of thermostats…

·         Ensure each NTI Room Sensor is set to a unique zone address (i.e. 1-3 or 4-6). See the NTI Room Sensor installation instructions

Incorrect Zone Output Activation

  1. Zone Outputs
    • Ensure Zone Output wires are connected to the correct Zone Pump or Valve
  2. Zone Inputs
    • If using thermostats, ensure each is connected to the correct Zone Input
    • If using NTI Room Sensors, ensure each is set to the correct Zone Address

Before calling NTI Technical Support
If you are still experiencing unexpected behaviour from your N-Link, please refer to the following guidelines before calling NTI Technical Support:

  1. Check the LED indicator lights on the Zone Controller PCB (C3Z) for error warnings:
    • If any LEDs are ‘RED’, refer to the boiler’s HMI for details on the error
    • Refer to the boiler’s Installation & Operation Manual (IOM) for advice on how to clear the error from the system
  2. Turn “OFF” the power to the N-Link and/or the boiler, wait 15 seconds, then turn it back “ON” to reinitialize the system:
    • Make sure to only do this while the boiler is in standby mode; do NOT do this during a heating demand.

Parts List

NTI-TFTN-Series-3-Zone-Boiler-FIG-6

Table 5-1: Spare Parts List

# Spare Part Code Spare Part Description
1 64980499 PCB, Zone Controller (C3Z)
2 Contact Tech Support PCB, Field Connection Board (FCB)
3 64980471 24Vac transformer (40VA)
4 Contact Tech Support High-voltage, wiring barrier (11-pos)
5 64980476 Blade fuse, 2A (24VAC circuit)
6 64980480 Cartridge fuse, 2A (slow-blow, 5 x 20mm)
7 64980478 Cartridge fuse, 5A (slow-blow, 1/4″ x 1-1/4”)
8 64980477 Fuse holder, panel-mount (1/4″ x 1-1/4”)
9 65111933 Low-voltage, screw terminal connector (2-pos)
10 65111934-01 Low-voltage, screw terminal connector (3-pos)
12 6000084095 Wiring grommet (7/8”)
13 Contact Tech Support Sheet metal base (with decal)
--- --- ---
14 Contact Tech Support High-voltage, barrier cover (with decal)
15 Contact Tech Support Sheet metal cover (with NTI logo)

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