GARDCO OPF-S LED Area Small Architectural Arm Mount Instruction Manual

GARDCO OPF-S LED Area Small Architectural Arm Mount

Product Information

The OPF-S/OPF-M/OPS-L OptiForm is a lighting fixture designed for installation on poles or mast arms. It is important to carefully read and understand all warnings and instructions provided in the user manual before proceeding with installation, operation, service, or maintenance. Failure to do so may result in death, personal injury, and property damage. The installation instructions include specific guidelines for different installation scenarios, such as using the Standard arm (AR1) or the Mast Arm (MAR). The product comes with the necessary hardware for installation, including bolts, washers, split washers, and nuts. For additional information or if you have any questions regarding the warnings and instructions provided, you can contact Signify Lumec at TSC@signify.com or call 1-833-744-6439.

Product Usage Instructions

Installation with Standard arm: AR1

1. The Standard arm (AR1) is designed for square or round poles of size 4 or 5. If using a round pole, remove the breakaway tabs using pliers (top and bottom). For new installations, refer to Diagram 1 for the drilling pattern. Note that the standard arm can be mounted on up to a 4-7/8” hole pattern as shown in Diagram 2.
2. Install the arm using the provided hardware: (2x) 3/8-16 x 3” bolt, split washer, flat washer, and 3/8”-16 nut. Torque the bolts to 20 ft-lbs. Refer to picture number 2 for the correct installation order.
3. For retrofit installations or when the mounting holes are larger than .41 (10mm), it is recommended to use the bolster plate kit OPF-RMB. Torque the bolts to 20 ft-lbs.
4. To avoid pinching or crushing, fold the fixture wires towards the front. Slide the fixture onto the mounting arm. Tighten the mounting bolt using (2x) 1/4”-20 UNC x 3/4” bolt, split washer, and flat washer. Torque the bolts to 130 in-lbs. Repeat the torque operation until the torque is constant.
5. Once the luminaire is installed and the hardware is properly torqued, make the necessary supply wiring connections according to the appropriate wiring diagram. Note that 0-10V and override wires are optional, and wire nuts must be supplied by others.
6. Install the Arm cover using the provided #10-24 screws. Torque the screws to 18 in-lbs.

Installation with Mast Arm: MAR

1. Slip the Mast Arm (MAR) over the 2-3/8” tenon, ensuring that no wires are pinched. Secure the Mast Arm over the tenon using (5x) 3/8-16 x 3/4 set screws. Torque the set screws to 30 ft-lbs. Make sure the tenon contacts the Mast Arm’s inner wall.
2. To avoid pinching or crushing, fold the fixture wires towards the front. Slide the fixture onto the mounting arm. Tighten the mounting bolt using (2x) 1/4”-20 x 3/4” bolt, split washer, and flat washer. Torque the bolts to 130 in-lbs.
3. Once the luminaire is installed and the hardware is properly torqued, make the necessary supply wiring connections according to the appropriate wiring diagram.

For more detailed instructions and diagrams, please refer to the complete user manual.

Installation Instruction

IMPORTANT : FOR YOUR PROTECTION, YOU MUST CAREFULLY READ ALL WARNINGS AND INSTRUCTIONS IN THEIR ENTIRETY PRIOR TO INSTALLATION, OPERATION, SERVICE OR MAINTENANCE. FAILURE TO DO SO CAN RESULT IN DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. If you do not understand these warnings and instructions, or if additional information is desired, please contact Signify, Lumec. TSC@signify.com phone 1-833-744-6439.

• Installation, service, and maintenance of luminaires must be performed by a qualified professional and in accordance with all federal, state, and local laws, regulations, and electrical codes. This professional should be familiar with the construction and operation of this product and any hazards involved. If not qualified, do not attempt installation, service, or maintenance.
• To reduce the risk of death, personal injury, or property damage from fire, electric shock, falling parts, cuts, abrasions, and other hazards, please read all warnings and instructions included with the luminaire, on the luminaire’s packaging and affixed to the luminaire itself.
• Maintenance of the luminaires should be performed by a person(s) familiar with the luminaire’s construction and operation and any hazards involved.

WARNING
RISK OF FIRE, ELECTRIC SHOCK OR PERSONAL INJURY

• Disconnect or turn off power before attempting any installation, service or maintenance.
• Verify that supply voltage is correct by referencing the luminaire label information.
• Make all electrical and ground connections in accordance with the National Electrical Code (NEC) and any other applicable laws, regulations or codes.
• All wiring connections should be capped with UL-approved wire connectors. WARNING

RISK OF FIRE OR PERSONAL INJURY

• Keep combustible materials away from LED/lamp & lens
• Do not operate in close proximity to persons, combustible materials or substances affected by heat or drying.

WARNING
RISK OF FIRE, ELECTRIC SHOCK OR PERSONAL INJURY

• Wear gloves and safety glasses at all times when removing luminaire from cartons, installing, servicing or performing maintenance.
• Avoid direct eye exposure to the light source while it is on.

WARNING
RISK OF FIRE, ELECTRIC SHOCK OR PERSONAL INJURY

• Allow Led/lamp & lens to cool before handling.
• Do not touch the enclosure or light source
• Do not exceed the maximum wattage marked on the luminaire label.
• Follow all manufacturer’s warnings, recommendations, instructions and restrictions for driver type, burning position, mounting locations and replacement.

CAUTION
RISK OF PRODUCT DAMAGE 

• Never connect luminaires and/or components under load with supply voltage turned on.
• Do not mount or support these luminaires in a manner that can cut the outer jacket or damage wire insulation.
• Do not restrict fixture ventilation. Allow for some volume of airspace around the luminaire. Avoid covering the luminaire with insulation, foam or other material that will prevent convection or conduction cooling.
• Do not exceed luminaire maximum ambient temperature.
• Do not modify the luminaire.
• Only use luminaire in its intended application and location.
• Led products are polarity-sensitive. Ensure proper polarity before installation.
• Electrostatic Discharge (ESD) can damage LED. Personal grounding equipment must be worn during all installation and servicing of the luminaire.
• Do not touch individual electrical components as this can cause ESD, shorten LED life, or impact LED performance.
• Some components inside the luminaire may not be serviceable. In the unlikely event your luminaire may require service, stop using it immediately and contact Signify.
• Always read the luminaire’s complete installation instructions prior to installation for any additional luminaire-specific warnings.
• In the case of HID or Fluorescent luminaires, regular re-lamping is required to keep the luminaire operating within safe limits
• Do not install damaged products. Handling and installing damaged products can potentially increase the risks mentioned In case of damage and/or missing parts upon arrival of the luminaire.
• These instructions do not purport to cover all details or variations in equipment nor to provide every possible contingency to meet in connection with installation, operation or maintenance.
• Please see luminaire-specific Installation and Maintenance Instruction for additional warnings or any applicable FCC or regulatory statements. Failure to follow any of these Instructions could void luminaire warranties.

Luminaire Maintenance

• Regular luminaire maintenance programs are recommended.
• It is recommended to clean the outside of the luminaire and the refractor/lens.
• The frequency of cleaning will depend on ambient dirt level and minimum light output which is acceptable to the user.
• If clean water is not sufficient for cleaning, use a neutral, synthetic, not-scratching, and not-abrasive cleaning substance.
• Never use alkaline and/or acetous cleaning substances.
• Make sure that the cleaning substance is carefully removed by rinsing with lots of clean water.
• Signify recommends using a cleaning solution that has a PH between 5 and 8.
• Recycle: For information on how to recycle electronic products and components, please visit www.epa.gov.

Installation with Standard arm: AR1

1. The Standard arm (AR1) is designed for a square or round pole 4” or 5”. For round poles use pliers to remove break-away tabs (top and bottom). For new installation refer to diagram 1 for the drilling pattern. Note: The standard arm can be mounted on up to 4-7/8’’ hole pattern as shown on Diagram 2.

2. Install the arm using the (2x) 3/8-16 x 3’’ bolt, split washer, flat washer, and 3/8’’-16 nut. Torque: 20 ft-lbs
   Warning : Hardware must be installed in the order exactly as shown to avoid unsafe conditions.
   Refer to picture number 2.

3. Retrofit installation.
   It is recommended to use the bolster plate kit OPF-RMB when it’s not a new installation or if the mounting holes are larger than .41” (10mm). Torque: 20ft-lbs

4. To avoid pinching or crushing fold fixture wires towards the front. Slide the fixture on the mounting arm. Tighten the mounting bolt (2x)1/4’’-20 UNC x 3/4’’, split washer, and flat washer. Torque: 130in-lbs Note: Once the torque is applied on both screws repeat the torque operation until the torque is constant.

5. Once the luminaire is installed and the hardware is properly torqued, make supply wiring connections according to the appropriate wiring diagram.
   Note:

• 0-10V AND OVERRIDE WIRES OPTIONAL
• WIRE NUTS SUPPLIED BY OTHERS 6. Install the Arm cover using the #10-24 screws. Torque: 18in-lbs

Installation with Mast Arm: MAR

1. Slip the Mast Arm (MAR) over the 2-3/8’’ tenon.
   Make sure to not pinch any wires. Secure the Mast Arm over the tenon using the (5x) 3/8-16 x 3/4” set screws. Torque: 30ft-lbs
   Note :
   Ensure that the tenon contacts the Mast Arm’s inner wall.

2. To avoid pinching or crushing fold fixture wires towards the front.
   Slide the fixture on the mounting arm.
   Tighten the mounting bolt (2x)1/4’’-20 x 3/4’’, split washer and flat washer. Torque: 130in-lbs

3. Once the luminaire is installed and the hardware is properly torqued, make supply wiring connections according to the appropriate wiring diagram.
   Note:

• 0-10V AND OVERRIDE WIRES OPTIONAL
• WIRE NUTS SUPPLIED BY OTHERS 4. Install the Arm cover using the #10-24 screws. Torque: 18in-lbs

Installation with Wall Arm: WAL

1. On the outlet box install the gasket foam. Install the wall plate over the foam gasket using the outlet mounting screws (not included). Route the wires through the center of both foam gasket and wall plate.
   Note : Do not mount the OPF-M and OPF-L directly on the outlet box. Use the mounting plate corner holes to fix directly unto the building structure.

2. Install the Wall arm casting on the wall plate using the (2x) 10-24 Allen screws. Use a 5/32” Allen key (not included).

3. Fold fixture wires towards the front. Slide the fixture on the mounting arm. Tighten the mounting bolt (2x)1/4’’-20 x 3/4’’, split washer and flat washer. Torque: 130in-lbs

4. Once the luminaire is installed and the hardware is properly torqued, make supply wiring connections according to the appropriate wiring diagram.
   Note :

• 0-10V AND OVERRIDE WIRES OPTIONAL
• WIRE NUTS SUPPLIED BY OTHERS 5. Install the Arm cover using the #10-24 screw. Torque: 18in-lbs

**Wiring Diagrams

**

0-10V/DLEA

EM : Emergency (Only available with OPF-S-P01, P02, P03) ****

FCC Part 15 Class A Products FCC Markings
NOTE : This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
CAN ICES-005 (A) / NMB-005 (A)

2020 Signify Holding. All rights reserved. This document may be subject to change. No representation or warranty as to the accuracy or completeness of the information included herein is given and any liability for any action in reliance thereon is disclaimed. All trademarks are owned by Signify Holding or their respective owners.FCC
Signify North America Corporation 200 Franklin Square Drive, Somerset, NJ 08873 Telephone 855-486-2216
Signify Canada Ltd. 281 Hillmount Road, Markham, ON. Canada L6C 2S3 Telephone 800-668-9008
muw.gardcolighting.com

References

• EPRA | ARPE | Electronic Products Recycling Association | Association pour le recyclage des produits électroniques
• U.S. Environmental Protection Agency | US EPA
• Outdoor architectural solutions lighting | Gardco | Signify
• Roadway and outdoor urban lighting | Lumec | Signify

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