Kingspan K17 Insulation Plasterboard Installation Guide

Kingspan K17 Insulation Plasterboard

Product Information

The Kingspan Kooltherm K17 Insulation is a high-performance rigid thermoset phenolic insulation. It features a fibre-free, closed cell insulation core and provides 3-in-1 insulation, dry-lining, and vapour control. The insulation is also available in a range of other selected lining materials. It has a Group 1 NCC fire classification and is resistant to the passage of water vapour. The insulation is easy to handle and install and is ideal for both new build and refurbishment projects. It is manufactured in Australia without the use of CFC or HCFC and has zero ODP (Ozone Depletion Potential) and low GWP (Global Warming Potential). The product is compliant with AS/NZS 4859.1:2018.

Typical Constructions and Total R-values

The Kingspan Kooltherm K17 Insulation can be adhesive bonded to concrete walls (150 mm) or masonry block walls (140 mm). The product thickness determines the heat flow in and out, including the plasterboard. The table below shows the total R-values for different product thicknesses.

Product Usage Instructions

To install the Kingspan Kooltherm K17 Insulation, follow these steps:

1. Ensure that the concrete or masonry block wall is clean and free from any debris.
2. If necessary, cut the insulation panels to fit the dimensions of the wall.
3. Apply adhesive bonding to the back of the insulation panels.
4. Press the insulation panels firmly against the wall, ensuring good adhesion.
5. If required, attach the insulated plasterboard to the front of the insulation panels using adhesive bonding.
6. Repeat the above steps for each panel until the entire surface is covered.
7. If necessary, trim the plasterboard to fit around any obstacles or openings.
8. Ensure that all joints and edges are properly sealed to prevent air leakage.
   For further guidance or technical support, please contact Kingspan Insulation Technical Services at 1300 247 235 or email [email protected].

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• MBS Architectural can supply any of the products featured in this brochure, and be your one point of contact throughout the project lifecycle – from design conception to installation on site.
• Reach out to get your hands on product samples, or discuss your project in more detail – 03 9580 7800 / [email protected]

AOBUT PRODUCT

• High performance rigid thermoset phenolic insulation
• Fibre-free, closed cell insulation core
• 3-in-1 insulation, dry-lining and vapour control
• Also available in a range of other selected lining materials
• Group 1 NCC fire classification determined in a full room AS ISO 9705 test in accordance with AS 5637
• Resistant to the passage of water vapour
• Easy to handle and install
• Ideal for new build and refurbishment
• No CFC or HCFC used in manufacture
• Has zero ODP and low GWP
• Compliant with AS/NZS 4859.1:2018
• Made in Australia

Typical Constructions and Total R-values

Adhesive Bonding to Concrete Wall (150 mm)

Thermal Performance
NCC 2019 prescribes different methods to determine Total R-value Calculations for Volume 1 and Volume 2.

Assumptions
The R-values shown are Total R-values for the building element as required by the Energy Provisions of the National Construction Code, calculated in accordance with AS/NZS 4859.2 2018 & NZS 4214. Kingspan Kooltherm® products are manufactured, tested and packaged in conformance with AS/NZS 4859.1:2018.

Adhesive Bonding to Masonry Block Wall (140 mm)

Fire Resistance
Examples shown are suitable for NCC Class 1 & 10a housing and Fire-Resisting Construction Type C walls in NCC Class 2 – 9 buildings. For Fire-Resisting Construction Type A & B walls in NCC Class 2 – 9 buildings a Performance Solution is required. Please contact Kingspan Insulation Technical Services on 1300 247 235 or email [email protected] for further guidance.

Product Details

Product Description

• Kingspan Kooltherm® K17 Insulated Plasterboard is a super high performance, fibre-free rigid thermoset, closed cell phenolic insulation, sandwiched between a front facing of tapered edge gypsum based plasterboard, and a reverse tissue based facing autohesively bonded to the insulation core during manufacture.
• Kingspan Kooltherm® K17 Insulated Plasterboard is manufactured without the use of CFCs/HCFCs and has zero Ozone Depletion Potential (ODP) and low Global Warming Potential (GWP).

Product Data

• Declared Thermal Conductivity

  • Insulant
  • 0.021 W/m.K at 23oC (Insulant thickness ≥ 45 mm)
  • 0.023 W/m.K at 23oC (Insulant thickness 25 – 44 mm)
  • Plasterboard
    0.17 W/m.K at 23oC (Plasterboard thickness 10 mm)

• Product Dimensions 2400 mm x 1200 mm (2.88 m2) Other dimensions available upon enquiry. Minimum order quantities apply

• Nominal Product Thickness (inc. Plasterboard) 35, 40, 50, 60, 70, 80, 90 mm Other thicknesses available upon enquiry. Minimum order quantities apply

• Nominal Plasterboard Thickness 10 mm
  Alternative lining boards, such as fibre cement sheets, can also be bonded to the insulation core to create customised finishes and facings in our Kingspan Kooltherm® K17+ Insulated Lining Board range.
  Please contact us for more information.

Product R-value

Specification Guide

• Kingspan Kooltherm® K17 Insulated Plasterboard
• The wall dry-lining insulation shall be Group 1 Kingspan Kooltherm® K17 Insulated Plasterboard _____ mm thick, with a tested smoke obscuration of not more than 5 m2/kg, comprising a CFC/HCFC– free and zero Ozone Depletion Potential (ODP) rigid thermoset phenolic insulation core with 10 mm plasterboard facing bonded to its front surface and a tissue based facing on its reverse surface, manufactured* under a management system certified to ISO 9001:2015, ISO 14001:2015, OHSAS 18001:2007 and ISO 50001:2011 by Kingspan Insulation Pty Ltd and shall be installed in accordance with the instructions issued by them.
• A Project Specific Warranty provided by Kingspan Insulation must be submitted.

Standards and Approvals
Kingspan Kooltherm® K10 insulation board used for Kingspan Kooltherm® K17 Insulated Plasterboard is manufactured to the highest standards and certified under the following management systems:

Product Testing

Fire Performance

Installation Instructions

Durability

• If correctly applied, Kingspan Kooltherm® products can be expected to have a long life of service.
• Their durability depends on the supporting structure and the conditions of its use.
• Kingspan Kooltherm® products are warranted for a period of 10 years for both residential and commercial installations.*
• Subject to the terms of the complete Kingspan Kooltherm® warranty document which is available upon request or downloadable from www.kingspaninsulation.com.au.

Limitations
Kingspan Kooltherm® K17 Insulated Plasterboard has a gypsum plasterboard face. It should, therefore, not be used to isolate dampness nor be used in continuously damp or humid conditions.

Environmental Data

• Recyclability
  Non-contaminated insulation site waste is recyclable, but there are currently no facilities in Australia to process returned material

• Re-usability
  Re-usable if removed with care (long term of service expected)

• Water Use
  No water used in Kingspan Insulation’s manufacturing process

• Blowing Agent Global Warming Potential (GWP)
  Manufactured with a blowing agent that has low GWP

• Blowing Agent Ozone
  Depletion Potential (ODP) Manufactured with a CFC/HCFC-free blowing agent that has zero ODP

• Packaging
  Contains 0% recycled product Polythene wrap and EPS skids 100% recyclable

Dry Wall Plasterboard
Kingspan Kooltherm® K17 Insulated Plasterboard can be applied utilising a variety of traditional or modern dry-lining techniques, to dry and structurally sound walls. These include the construction adhesive bonding method. The particular system employed will depend on the construction or design of the wall to which Kingspan Kooltherm® K17 Insulated Plasterboard is to be fixed. If an acceptable adhesive bond cannot be achieved due to the wall surface, consideration should be given to a mechanically fixed option. The tapered edge to the plasterboard enables a flat seamless surface equal to traditional plaster finishes after the correct jointing procedures as per plasterboard manufacturer’s recommendation have been completed.

Construction Adhesive Bonding
This method is for application to brick, block or concrete masonry cavity walls which are free from moisture penetration.

1. Ensure that the wall surface to be bonded to is free from oil, grease, paint, release agent, or any contaminate that may affect the bond of the adhesive to the wall.
2. Gun apply a continuous blob of construction adhesive around perimeter wall and ceiling junctions, and around any openings, such as windows and doors, in order to provide a seal.
3. Gun apply blobs of construction adhesive to the wall or the back of the board approximately 25 mm in diameter (single squeeze), at 300 mm centres in both directions or to specific adhesive manufacturer’s instructions. Ensure that the blobs adjacent to a board joint are approximately 25 mm in from the edge to avoid bridging the joint.
4. Tap the board back firmly using a straightedge, ensuring that the vertical edge is plumb.
5. Continue dry lining in the same manner.
6. Appropriate mechanical fixings are recommended to complement the adhesive bond. Apply 2 per board after the adhesive has set, positioned 15 mm in from the board edge and at mid height with a nominal 25 mm embedment into the wall. (Refer to fixing manufacturer instructions for more information).
7. For boards 3 m and longer 4 fixings should be used.
8. When using the Kingspan Kooltherm K17+ Insulated Lining Board Range, use a minimum of 6 mechanical fixings per board. Positioned 15 mm in from the edge, at the top, middle and bottom of the board.
9. It is recommended that mechanical fixings are positioned in the tapered edge of the boards so that they are covered when the board is finished, (e.g. joints taped and skim coating) at mid height. Boards should be fitted tight to the ceiling/joists.

Mechanical Fixing
This method is for application to brick, block or concrete masonry cavity walls which are free from moisture penetration and an adhesive bond is not suitable or heavy surface linings such as tiles are to be applied.

1. Ensure the wall is true and free from projections which may prevent the board from sitting flat.
2. Predrill into the wall substrate using a masonry bit.
3. Insert a masonry anchor with a minimum of 25 mm embedment into the structure.
4. Fixings should be driven straight, with the heads embedded just below the surface of the plasterboard. Care should be taken not to overdrive screws.
5. Screws should be fixed at 600 mm max. horizontal centres and 300 mm max. vertical centres.

Corner & Skirting Details

• For internal and external corners, sheets should be cut and rebated to allow a plasterboard / plasterboard joint at the angle. Ensure sheets are lightly butted and air gaps minimised to reduce the risk of cold bridging. (See Figures 7 & 8).

• A 5 mm packer should be used at the base of the wall to provide a level surface from which to build up the boards. Replace with a flexible urethane / acoustic sealant prior to skirting being fitted (see Figure 8).

Window / Door Reveals & Soffit Details
A thinner sheet of Kingspan Kooltherm® K17 Insulated Plasterboard at reveals may be necessary (see Figure 9) to account for opening frames. Where adhesives are employed at openings, strips of insulated plasterboard should be temporarily supported.

General

• Cutting

  • Cutting should be carried out either by using a fine toothed saw, or by using a sharp knife to cut through the insulation and paper backing of the plasterboard, then snapping the board face down over a straight edge and cutting the paper facing of the plasterboard on the other side. Ensure accurate trimming to achieve close butting joints and continuity of insulation. Sheets being cut should be adequately supported to prevent breakage.
  • When using a fine toothed saw, ensure edges are supported to avoid excessive vibration.
  • When multiple cuts on a board are required, such as around windows, consider segmenting the board into smaller sections to prevent excessive movement of the board. Figure 10.

• Board Orientation
  The Kingspan Kooltherm® K17 Insulated Plasterboard can be laid in a horizontal or vertical orientation to best suit the room configuration.

• Services

  • Where electrical and plumbing services are not surface mounted or chased into the structure, carefully recess the back of the insulation to accommodate the services.
  • To ensure an appropriate rate of heat dissipation from cables, the current-carrying capacity of any electrical services partially surrounded by thermal insulation should be determined in accordance with AS/NZS 3008.1 series.
  • Ensure excess insulation is not removed to minimise thermal weaknesses.

• Packaging
  According to quantity, the boards are supplied in packs, labelled and shrink- wrapped in polythene.

Handling and Storage

• Storage
  • The packaging of Kingspan Kooltherm® should not be considered adequate for long term outdoor protection. Ideally boards should be stored inside a building. If, however, outdoor storage cannot be avoided then the boards should be stacked clear of the ground and covered with an opaque polythene sheet or weatherproof tarpaulin. Boards that have been allowed to get wet should not be used. Resistance to Solvents
  • The insulation core is resistant to short–term contact with petrol and with most dilute acids, alkalis and mineral oils. However, it is recommended that any spills be cleaned off fully before the boards are installed. Ensure that safe methods of cleaning are used, as recommended by suppliers of the spilt liquid. The insulation core is not resistant to some solvent-based adhesive systems, particularly those containing methyl ethyl ketone. Adhesives containing such solvents should not be used in association with this product. Damaged boards or boards that have been in contact with harsh solvents or acids should not be used.
• OH & S
  • Kingspan Insulation products are chemically inert and safe to use. A Product Safety Information Sheet is available from Kingspan Insulation Pty Ltd.
  • Installation must be in accordance with AS 3999 Bulk Thermal Insulation Installation and AS 3000 Electrical Installations (Wiring Rules).

ABOUT COMPANY

• Reach out to our team for support, samples and advice.
• 03 9580 7800
• [email protected]
• VIC | 7 Haymer Court, Braeside 3195
• QLD | 13 Pease Court, Bethania 4205
• @MBSarchitectural

References

• Kingspan Insulation | Kingspan AU

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