Halls Greenhouse 46 Inch Popular Greenhouse Instruction Manual

Halls Greenhouse 46 Inch Popular Greenhouse

Dear Customer!

The assembly of your new greenhouse requires no technical knowledge. However, it is important that the assembly instructions are strictly followed. The assembly instruction is a combination of text and illustrations. The profiles are packed separately in numbered packs corresponding to the order in the assembly instruction. Erect one pack at a time. All nuts bolts and fittings are found in bag No. 0 (specified on page 12). Each pack is specified in separate lists of component

All detailed illustrations are marked with symbols:

Seen from inside

Seen from outside

Precautions

• Assembly must be carried out in dry, calm weather.
• Always use working gloves while glazing. Greenhouse glass has sharp edges, especially if it breaks.
• Assistants and especially children must be warned broken glass is an element of danger. Pick up broken glass at once and remove with care.
• We recommend to use protective glasses while fixing spring wire glazing clips.
• Place the ladder on a level support. • It is essential to have an assistant.

References.

The column marked on which the component is used.

Tools

The mounting of the greenhouse requires the tools shown on page 12.

Page 13:

Foundation

If you are not using the pre-fabricated base for this greenhouse, you must have an alternative base to raise the frame off the ground, otherwise the door will not run correctly. If you are making your own base, the measurements indicated must be external measurements. We recommend 19mm x 32mm pressure treated timber for DIY base, also for wall battens.
For the pre-fabricated base, you furthermore need about 75 litres of concrete and 4 or 6 (depending on the size of greenhouse) plastic concrete pipes of about 800mm which are placed in a nonfreezing depth for the fastening of the corner and/ or middle anchors.
The base must be 100% level and square; the latter is ensured by checking the two diagonal measurements are equal The base must be 100% level and square; the latter is ensured by checking the two diagonal measurements are equal. For the pre-fabricated base on a solid foundation i.e. concrete pad, slabs or sleepers, the ground anchors will need to be cut to the height of the base with a hack saw as they are also corner brackets. (A)

Pages 15-32:
Place the components as shown on the illustration and assemble in the order shown in the pictures. Do not tighten the nuts completely until the front gable construction has been assembled.

Fitting of glass/polycarbonate Important before glazing!

Make sure that the gables and sides are level and square, and that the door(s) and window(s) are functioning perfectly.

Best order of assembly:

1) Rear gable –
2) Front gable – 3) Sides –
4) Frame assembly –
5) Roof and bracing
6) Doors – 7) Vents –
8) Glazing

Remember to insert extra bolts in profiles 1711 to fit 08615 and 299. Note 299 is only required in the 106 Popular.

Pages 27-30:

• Glazing

Fit glazing strip (411) to all glazing bars, gable bars and corner posts (vertical bars) before you begin to glaze the greenhouse.
Start glazing the roof first (working from the bottom up for horticultural glass), one pane at a time.
Spring wire clips and glass holder clips are to be fitted as shown.
X = Spring wire clips, > = Glass holder clips

Page 31:

Mounting of Polycarbonate The illustrations on page 31 show where to mount them. The type indication states the length in mm. A possible adjustment is made by means of a finetooth saw.
NB! To avoid the formation of algae the polycarbonate sheets must not come into contact with the ground. Rest them on a piece of cardboard. J, K, L, M – lists are mounted as shown on page 31.

Sealing of the polycarbonate sheets The sheets may be sealed against insects. Close the top-end off with auto-tape (NOT SUPPLIED) or silicone (NOT SUPPLIED).
The bottom only with airstrip tape (NOT SUPPLIED) to let condensation out.
Now your greenhouse is completely assembled. However, please notice the following:

Maintenance

• Grease doors (hinges and lock or door track).
• Clean the gutter for leaves, etc.
• Adjustment of windows.
• Replacement of broken glass.
• Clean the greenhouse with disinfectant before and after the growing season.

Winter Protection

In areas with occurrence of snow we recommend the following winter protection.

• Support the roof ridge at the centre of the greenhouse.
• Remove greater snow loads from the roof.
• Take precautions against snow falling down from a tree for instance, or a roof.
• Dismount the cylinders for the automatic window openers, if any (optional extras).
• Secure door(s) and window(s) preventing wind damage to the greenhouse.

Insurance

Please note that not all insurance companies cover greenhouses automatically. Please contact your insurance company to ensure an insurance coverage.

Guarantee

The greenhouse frame only, has a guarantee of 12 years which covers replacement of faulty components.
The guarantee does not cover glass,
polycarbonate, assembly, freight etc.
There is a 2 year guarantee on painted parts, if any. Note that marks in the painting may occur due to suspension of the profiles.
The guarantee is invalid if the greenhouse is not assembled according to these instructions.

Complaints

All our greenhouses are built to high standards of quality. However, should a complaint occur, please contact your dealer at once. Remember to specify the defect by indicating the greenhouse model and number of the component.

Survey

|
---|---
| 13
| 14 – 15
| 16 – 17
| 18
| 19-20
| 21- 22
| 24 – 25
| 26 – 31

Tools

Fittings

0

| #| | 46
2.5m²| 66
3.8m²| 86
5.0m| 106
6.2m²
---|---|---|---|---|---|---
| 08613| 15-17| 4| 4| 4| 4
| 14-22| 08613| 74| 94| 102| 124
| 134/697 M6x| 14-22| 74| 94| 102| 124
| 01747 00681| 24| 1| 1| 1| 1
| 12223| 24| 1| 1| 1| 1

Accessories

Foundation

steel-foundation

| x| y|
---|---|---|---
46

2.5m²

| 1920 mm| 1298 mm| 2318 mm
66

3.8m²

| 1920 mm| 1920 mm| 2715 mm
86

5.0m²

| 1920 mm| 2542 mm| 3186 mm
106

6.2m²

| 1920 mm| 3164 mm| 3701 mm

| | | 46 2.5m²| 66 3.8m²| 86 5.0m²| 106 6.2m²
---|---|---|---|---|---|---
| | 1920| 2| 2| 2| 2 | 1298| 2| | | | 1920| | 2| | | 2542| | | 2| | 3164| | | | 2 || 989| | 4| 4| 4| 6
| 995| | 16| 16| 16| 16 994| | | | | 4 | 996| | 16| 16| 16| 20
| 638| | 8| 8| 8| 8 | F00031 F00040| | 6| 8| 10| 12

Forberedelse

Rear gable

1| #| mm| 46 2.5m²| 66 3.8m²| 86 5.0m²| 106 6.2m²
---|---|---|---|---|---|---
| 1716| 1862| 1| 1| 1| 1
| 1701| 1214| 2| 2| 2| 2
| 1722| 1298| 2| 2| 2| 2
| 1709| 1665| 1| 1| 1| 1
| 1708| 1665| 1| 1| 1| 1
| 1721| 1841| 1| 1| 1| 1
| 1704| 1154| 1| 1| 1| 1
| 1705| 1154| 1| 1| 1| 1
| 8613| 2487| 2| 2| 2| 2
| | | | | |
| | | | | |
| | | | | |

Front gable

Sides

2

| 1782| 1240| 2| | |
| 1742| 1862| | 2| |
| 1736|

2484

| | | 2|
| 12232| 3106| | | | 2
| 1710| 1214| 2| 4| 6| 8
| 1722| 1298| 2| 4| 4| 4
| | | | | |

Roof

Door

1

| 1| 1| 1
| 8604| 1260| 1| 1| 1| 1
| 1719| 390| 1| 1| 1| 1
| 12224| | 2| 2| 2| 2
| 333| 1610| 2| 2| 2| 2
| 799| | 2| 2| 2| 2
| 1745

699

| M4 x 16 M4| 2| 2| 2| 2
| 1645| M4| 2| 2| 2| 2
| 1106| 6 x 16| 16| 16| 16| 16

Windows

6| #| mm| 46 2.5m²| 66 3.8m²| 86 5.0m²| 106 6.2m²
---|---|---|---|---|---|---
| 1738| 602| 1| 1| 1| 2
| 1730| 522| 1| 2| 2| 4
| 8632| 602| 1| 1| 1| 2
| 8615| 642| 0| 1| 1| 2
``| 8616| |

2

|

2

| 2| 4
``| 8617| |

1

| 1| 1| 2
``| 8588| |

1

| 1| 1| 2
| 402| 6×6| 7| 6| 6| 12 | 1222| 6 25| 1| 0| 0| 0
| | | | | |
| | | | | |
| | | | | |
| | | | | |

Glass

3 mm  Toughened glass

| #| mm| 46 2.5m²| 66 3.8m²| 86 5.0m²| 106 6.2m²
---|---|---|---|---|---|---
| A| 610×610| 24| 30| 36| 42
| B| 610×544| 5| 5| 7| 8
| C| 610×467| 1| 1| 1| 1
| D| 610×229| 1| 1| 1| 1
| E| 600×545| 1| 1| 1| 2
| F| 610x464x38| 4| 4| 4| 4
| G| 610x234x20| 2| 2| 2| 2

7| #| mm| 46

2.5m²

| 66

3.8m²

| 86

5.0m²

| 106

6.2m²

---|---|---|---|---|---|---
| X| | 144| 172| 204| 232
| > ****| | 38| 44| 52| 60

| | 45000/| | | |
411| 54000/

64000

| 1| 1| 1| 1
| 74000| | | |

| #| mm| 46 2.5m²| 66 3.8m²| 86 5.0m²| 106 6.2m²
---|---|---|---|---|---|---
| A| 610×1210| 9| 11| 13| 15
| B| 610×1144| 3| 5| 7| 8
| C| 610×610| 3| 3| 3| 4
| D| 600×544| 1| 1| 1| 2
| E| 610×229| 1| 1| 1| 1
| F| 610×19/233/19| 2| 2| 2| 2
| G| 610×450/24| 4| 4| 4| 4
| H| 610×439| 1| 1| 1| 1
| | | | | |
| | | | | |
| | | | | |

64000

| 1| 1| 1| 1
| 74000| | | |
| 12467| | 6| 6| 6| 6

4 mm Polycarbonate

| #| mm| 46 2.5m²| 66 3.8m²| 86 5.0m²|
---|---|---|---|---|---|---
| A| 617×1208| 4| 6| 8| 10
| B| 617×1231/1662| 2| 2| 2| 2
| C| 617×1662/1231| 2| 2| 2| 2
| D| 617×1665/1880/

1665

| 1| 1| 1| 1
| E| 617×226| 1| 1| 1| 1
| F| 617×16/230/16| 1| 1| 1| 1
| G| 617×1142| 3| 5| 7| 8
| H| 600×544| 1| 1| 1| 2
| I| 617×606| 3| 3| 3| 4

64000

| 1| 1| 1| 1
| 74000| | | |
| J| 617| 24| 30| 36| 42
| K| 370| 4| 4| 4| 4
| L| 750| 4| 4| 4| 4
| M| 590| 4| 6| 8| 10

Extra buy not include

Louvre

This product is delivered by a company in the Juliana Group – www.juliana.com

References

• Halls Greenhouses OFFICIAL site | Hallsgreenhouses.com
• Juliana Drivhuse - Drivhuse i topkvalitet | Juliana.com

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