Ariens 915163 Zoom XL 42 20HP Kohler Zero Turn Lawn Mower User Manual
- June 13, 2024
- ARIENS
Table of Contents
915163 Zoom XL 42 20HP Kohler Zero Turn Lawn Mower
Product Information:
The product is a model E10, manufactured by Ariens. It is a
gasoline-powered unit that is suitable for use with gasoline
containing up to 10% ethanol (E10) only. The product comes with a
separate engine manual specific to the engine, which is included in
the literature package that ships with the unit. The model and
serial numbers of the unit and engine are required when ordering
replacement parts or making service inquiries.
Product Usage Instructions:
-
Before operating the unit, carefully and completely read all
manuals provided. The manuals contain important safety instructions
and information on controlling and maintaining the unit during
normal operation. -
All references to left, right, front, or rear are given from
the perspective of the operator seated in the operating position
and facing the direction of forward travel. -
Ensure that the product is assembled correctly and all
adjustments are made properly. Improper assembly or adjustments can
cause serious injury. -
Refer to the engine manual for specific service recommendations
related to the engine. If the engine manual is not available,
contact the engine manufacturer for a replacement manual. -
When using the product, only use Ariens authorized replacement
parts. Using unauthorized replacement parts may adversely affect
the performance, durability, and safety of the unit, and may void
the warranty. -
If the product was purchased without complete assembly and
instruction by the retailer, it is the responsibility of the
customer to ensure proper assembly and instruction before
attempting to operate the unit.
For further assistance, refer to the complete user manual
available on Ariens’ website at
http://www.ariens.com.
Zoom XL®
Owner/Operator Manual Manuel Du Propriétaire/Utilisateur
Models
915163 Zoom XL 42
(SN 021000 +)
915165 Zoom XL 48
(SN 021000 +)
915173 Zoom XL 54
(SN 021000 +)
E10
The use of any gasoline exceeding 10% ethanol (E10) or
10% MTBE will void the product warranty. L’utilisation d’une essence contenant
plus de 10% d’éthanol (E10) ou de 10% de MTBE annulent la garantie.
ENGLISH FRANÇAIS
04043500D 1/13 Printed in USA
TABLE OF CONTENTS
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Assembly . . . . . . . . . . . . . . . . . . . . . . . 10 Controls And Features . . . . . . . . . . . . 12 Operation . . . . . . . . . . . . . . . . . . . . . . . 12 Maintenance Schedule . . . . . . . . . . . . 17 Service And Adjustments . . . . . . . . . . 19 Storage . . . . . . . . . . . . . . . . . . . . . . . . . 27
Troubleshooting. . . . . . . . . . . . . . . . . . 28 Service Parts . . . . . . . . . . . . . . . . . . . . 30 Accessories . . . . . . . . . . . . . . . . . . . . . 30 Specifications . . . . . . . . . . . . . . . . . . . 31 Warranty . . . . . . . . . . . . . . . . . . . . . . . . 32
INTRODUCTION
THE MANUAL
NON-ENGLISH MANUALS
Manuals in languages other than English may be obtained from your Dealer.
Visit your dealer or www.ariens.com for a list of languages available for your
equipment.
Manuals printed in languages other than English are also available as a free
download on our website:
http://www.ariens.com
MANUALES EN IDIOMAS DIFERENTES DEL INGLES
Puede obtener manuales en idiomas diferentes del inglés en su distribuidor.
Visite a su distribuidor o vaya a www.ariens.com para obtener una lista de
idiomas disponibles para su equipo.
También puede imprimir manuales en idiomas diferentes del inglés
descargándolos gratuitamente de nuestra página
Web:http://www.ariens.com
MANUELS NON ANGLAIS
Des manuels dans différentes langues sont disponibles chez votre revendeur.
Rendez-vous chez votre revendeur ou allez sur le site www.ariens.com pour
consulter la liste des langues disponibles pour votre équipement.
Les manuels imprimés dans des langues différentes de l’anglais sont également
disponibles en téléchargement gratuit sur notre site Web:
http://www.ariens.com
Before operation of unit, carefully and completely read your manuals. The
contents will provide you with an understanding of safety instructions and
controls during normal operation and maintenance.
All reference to left, right, front, or rear are given from operator seated in
operation position and facing the direction of forward travel.
ENGINE MANUAL
The engine on this unit is covered by a separate manual specific to the
engine. This manual is included in the literature package that shipped with
the unit. Refer to this manual for engine service recommendations. If the
engine manual is not available, contact the engine manufacturer for a
replacement manual.
EN – 2
MODEL AND SERIAL NUMBERS
When ordering replacement parts or making service inquiries, know the Model
and Serial numbers of your unit and engine. Numbers are located on the product
registration form in the unit literature package. They are printed on a serial
number label, located on the frame of your unit (figure 1).
Unit Serial Number Label
Figure 1 · Record Unit Model and Serial
numbers here.
· Record Engine Model and Serial numbers here.
PRODUCT REGISTRATION
The Ariens dealer must register the product at the time of purchase.
Registering the product will help the company process warranty claims or
contact you with the latest service information. All claims meeting
requirements during the limited warranty period will be honored, whether or
not the product registration card is returned. Keep a proof of purchase if you
do not register your unit. Customer Note: If the dealer does not register your
product, please fill out, sign, and return the product registration card to
Ariens.
UNAUTHORIZED REPLACEMENT PARTS
Use only Ariens replacement parts. The replacement of any part on this unit
with anything other than an Ariens authorized replacement part may adversely
affect the performance, durability, and safety of this unit and may void the
warranty. Ariens disclaims liability for any claims or damages, whether
warranty, property damage, personal injury or death arising out of the use of
unauthorized replacement parts.
DELIVERY
Customer Note: If you have purchased this product without complete assembly
and instruction by your retailer, it is your responsibility to:
· Read and understand all assembly instructions in this manual. If you do not
understand or have difficulty following the instructions, contact your nearest
Ariens Dealer for assistance.
NOTICE: To locate your nearest Ariens Dealer, go to www.ariens.com on the
Internet.
WARNING: Improper assembly or adjustments can cause serious injury.
Before Attempting To Operate Your Unit:
1. Make sure all assembly has been properly completed.
2. Understand all Safety Precautions provided in the manuals.
3. Review control functions and operation of the unit. Do not operate the
unit unless all controls function as described in this manual.
4. Review recommended lubrication, maintenance and adjustments.
5. Review Limited Warranty Policy. 6. Fill out a product registration card
and
return the card to the Ariens Company or go to www.ariens.com.
DISCLAIMER
Ariens reserves the right to discontinue, change, and improve its products at
any time without notice or obligation to the purchaser.
The descriptions and specifications contained in this manual were in effect at
printing. Equipment described within this manual may be optional. Some
illustrations may not be applicable to your unit.
EN – 3
SAFETY
WARNING: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the safety instructions in the manuals
and on decals could result in serious injury or death. Slopes are a major
factor related to loss-of-control and tip-over accidents. Operation on all
slopes requires extra caution.
Tragic accidents can occur if the operator is not alert to the presence of
children. Never assume that children will remain where you last saw them.
Gasoline is extremely flammable and the vapors are explosive, handle with
care.
Disengage attachment, stop unit and engine, remove key, engage parking brake,
and allow moving parts to stop before leaving operator’s position.
SAFETY ALERTS
Look for these symbols to point out important safety precautions. They mean:
· Attention! · Personal Safety Is
Involved! · Become Alert! · Obey The Message!
The safety alert symbol is used in decals and with this manual. Understand the
safety message. It contains important information about personal safety.
DANGER: IMMINENTLY HAZARDOUS SITUATION! If not avoided, WILL RESULT in death
or serious injury.
WARNING: POTENTIALLY HAZARDOUS SITUATION! If not avoided, COULD RESULT in
death or serious injury.
CAUTION: POTENTIALLY HAZARDOUS SITUATION! If not avoided, MAY RESULT in minor
or moderate injury. It may also be used to alert against unsafe practices.
NOTATIONS
NOTICE: General reference information for proper operation and maintenance
practices. IMPORTANT: Specific procedures or information required to prevent
damage to unit or attachment.
SAFETY DECALS AND LOCATIONS
ALWAYS replace missing or damaged Safety Decals. Refer to figure 2 for Safety
Decal locations.
EN – 4
1
07800401
2
5
6
3
Figure 2
4
TO AV P
07800403
1. DANGER!
Discharge Hazard NEVER operate unit without discharge chute in operating
position. Thrown objects can cause injury or damage.
Do not operate mower unless all guards are in operating position or bagger is
attached.
2. DANGER!
Discharge Hazard NEVER direct discharge toward people, pets or property.
Thrown objects can cause injury or damage.
Dismemberment Hazard NEVER stick hands or feet under deck or shielded areas.
Shut off engine, remove key, and read manual before servicing or making adjustments to unit.
Keep children and others away from unit while unit is in operation.
EN – 5
Keep feet and hands away from all rotating or moving parts.
DO NOT step or stand in this area.
Keep hands away from all rotating or moving parts.
3. DANGER!
Discharge Hazard NEVER operate unit without discharge chute in operating
position. Thrown objects can cause injury or damage.
Do not operate mower unless all guards are in operating position or bagger is
attached.
4. DANGER!
DANGER!
Read and understand the operator’s manual before operating unit.
4.1 Dismemberment Hazard
To avoid dismemberment hazard do not put hands near rotating blades.
Keep all guards and shields in place.
4.2 Discharge Hazard
Discharge Hazard NEVER direct discharge toward people, pets or property.
Thrown objects can cause injury or damage.
Keep children and others away from unit while unit is in operation.
Do not operate mower unless all guards are in operating position or bagger is
attached.
4.3 Tipping Hazard
Avoid tipping hazard.
DO NOT operate on slopes over 15°.
To avoid dismemberment hazard do not put hands near moving belts.
DO NOT operate on slopes over 15°.
EN – 6
4.4 Service Hazard
Before servicing unit do the following:
Read owners manual before servicing or making adjustments to unit.
P
Set parking brake.
Disengage PTO.
Look before backing. Proceed off slope slowly.
Do not try to turn or speed up.
Remove key and disconnect spark plug before servicing or making adjustments to
unit.
4.5 Bystander Hazard
DO NOT operate the unit in the presence of bystanders.
5. HOT SURFACES!
DO NOT touch parts which are hot from operation. ALWAYS allow parts to cool.
6. DANGER!
Keep hands and feet away.
Do not carry passengers.
Look behind when operating the unit in reverse.
4.6 Loss of Traction Hazard
If loss of traction is experienced do the following:
Do not operate mower unless guards are in operating position or bagger is attached.
EN – 7
EMISSION CONTROL SYSTEM
This equipment and/or its engine may include exhaust and evaporative emissions
control system components required to meet U.S. Environmental Protection
Agency (EPA) and/or California Air Resources Board (CARB) regulations.
Tampering with emission controls and components by unauthorized personnel may
result in severe fines or penalties. Emission controls and components can only
be adjusted by an Ariens Company dealer or an authorized engine manufacturer’s
service center. Contact your Ariens Company Equipment Retailer concerning
emission controls and component questions.
SAFETY RULES
If unit is to be used by someone other than original purchaser; loaned, rented
or sold, ALWAYS provide this manual and any needed safety training before
operation.
Only the user can prevent and is responsible for accidents or injuries
occurring to themselves, other people or property.
Read, understand, and follow all safety practices in Owner/Operator Manual
before assembling, using or working on this mower.
ALWAYS remove key from ignition and wire from spark plug before assembly, or
working on this unit.
Inspect unit before each use for: missing or damaged decals and shields,
correctly operating safety interlock system, and deterioration of grass
catchers. Replace or repair as needed.
ALWAYS check overhead and side clearances carefully before operation. ALWAYS
be aware of traffic when crossing or operating along streets or curbs.
Keep children, people, and pets away. Be alert and shut off unit if anyone
enters work area. Keep children under watchful care of a responsible adult.
NEVER allow children to operate or play on or near unit.
Keep area of operation clear of all toys, and debris. Thrown objects can cause
injury.
Stay alert for hidden hazards, holes, and ruts.
Avoid uneven or rough terrain. DO NOT operate near drop-offs, ditches, or
embankments. Unit can suddenly turn over if a wheel is over the edge of a
cliff or ditch, or if an edge caves in.
Dust, fog, etc. can reduce vision and cause an accident. Operate unit only
when there is good visibility and light.
Data indicates that operators, age 60 and above, are involved in a larger
percentage of riding mower related injuries. These operators should evaluate
their ability to operate the riding mower safely enough to protect themselves
and others from serious injury.
Wear adequate safety gear, sturdy shoes, and protective gloves.
Only trained adults may operate unit. Training includes being familiar with
controls and actual operation.
NEVER operate unit after or during the use of medication, drugs or alcohol.
NEVER allow anyone to operate this unit when their alertness or coordination
is impaired.
DO NOT wear loose clothing or jewelry and tie back hair that may get caught in
rotating parts.
Protect eyes, face and head from objects that may be thrown from unit. Wear
appropriate hearing protection. Always wear safety goggles or safety glasses
with side shields when operating mower.
Avoid sharp edges. Sharp edges can cut. Moving parts can cut off fingers or a
hand.
ALWAYS keep hands and feet away from all rotating parts during operation.
Rotating parts can cut off body parts.
ALWAYS keep hands away from all pinch points.
Start and operate unit only when seated in operator’s position. Steering
control levers must be in neutral, PTO disengaged and parking brake set when
starting engine.
ALWAYS keep body and hands away from pin holes or nozzles which eject
hydraulic fluid under pressure.
DO NOT touch unit parts which might be hot from operation. Allow parts to cool
before attempting to maintain, adjust or service.
NEVER place your hands or any part of your body or clothing inside or near any
moving part while unit is running.
NEVER direct discharge towards persons or property. Thrown objects may
ricochet back towards operator. ALWAYS stand clear of the discharge area.
ALWAYS disengage attachment, stop unit and engine, remove key, engage parking
brake, and allow moving parts to stop before leaving operator’s position.
Use extreme caution on gravel surfaces.
Disengage PTO when attachment is not in use and when crossing gravel surfaces.
DO NOT operate unit if safety interlock system is damaged or disabled. Check
safety interlock before each use.
ALWAYS remove key to prevent unauthorized use.
EN – 8
DO NOT operate at too fast a rate. Slow down before turning.
Stop engine before removing grass catcher or unclogging chute.
DO NOT mow on wet grass. Reduced traction could cause sliding.
DO NOT mow with the deck access plate open. Always make sure the access plate
is down, or secured down, with the hardware.
DO NOT try to stabilize the machine by putting your foot on the ground.
Know the weight of loads. Limit loads to those you can safely control and the
unit can safely handle.
ALWAYS keep protective structures, guards and panels in good repair, in place
and securely fastened.
Do not operate without either entire grass catcher or the discharge guard in
place.
DO NOT operate in reverse unless absolutely necessary. ALWAYS look down and
behind before and while backing; especially for children.
Follow the manufacturer’s recommendations for wheel weights or counterweights
to improve stability when using attachments.
NEVER carry passengers especially children even with blades off.
Use extra care when approaching blind corners or objects that may obscure
vision of hidden obstacles and children.
If you cannot back up a slope or you feel uneasy on it, do not mow it.
Operation on slopes may lead to loss of steering control. When operating on
slopes be prepared to react to an emergency situation:
· Return steering levers to neutral position.
· Immediately set parking brake.
· Turn off PTO and engine.
Mow up and down slopes, not across them.
Use slow speed on any slope. Tires may lose traction on slopes even though the
brakes are functioning properly.
Keep all movements on the slope slow and gradual. DO NOT make sudden changes
in speed or direction.
Use extra care while operating machines with grass catcher or other
attachments. They can affect stability of the machine.
Avoid starting, stopping, or turning on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the slope.
DO NOT operate on slopes over 15°.
DO NOT park on slopes unless necessary. If unit is parked on a slope, ALWAYS
chock or block wheels and set parking brake.
DO NOT disengage or bypass transmission and coast downhill.
Tow only with a machine that has a hitch designed for towing. Do not attach
towed equipment except at the hitch point.
Follow the manufacturer’s recommendations for weight limits for towed
equipment and towing on slopes.
NEVER allow children or others in or on towed equipment.
On slopes, the weight of the towed equipment may cause loss of traction and
loss of control.
Travel slowly and allow extra distance to stop.
Use extra care when loading or unloading unit onto trailer or truck.
Secure unit chassis to transport vehicle. NEVER secure from rods or linkages
that could be damaged.
DO NOT transport machine while engine is running.
ALWAYS turn off power to attachment and shut off fuel when transporting unit.
Keep unit free of grass clippings, leaves, and other debris. Clean up oil or
fuel spills.
This product is equipped with an internal combustion type engine. DO NOT use
unit on or near any unimproved, forest-covered or brush covered land unless
exhaust system is equipped with a spark arrester meeting applicable local,
state or federal laws. A spark arrester, if it is used, must be maintained in
effective working order by operator.
Fuel is highly flammable and its vapors are explosive. Handle with care. Use
only an approved gasoline container with an appropriately sized dispensing
spout.
NO smoking, NO sparks, NO flames. ALWAYS allow engine to cool before
servicing.
NEVER fill fuel tank when engine is running or hot from operation.
NEVER fill or drain fuel tank indoors.
NEVER overfill fuel tank.
Replace fuel cap securely and clean up spilled fuel.
NEVER fill containers inside a vehicle or on a truck or trailer bed with a
plastic liner. Always place containers on the ground away from your vehicle
before filling.
When practical, remove gas-powered equipment from the truck or trailer and
refuel it on the ground. If this is not possible, then refuel such equipment
on a trailer with a portable container, rather than from a gasoline dispenser
nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening
at all times until fueling is complete. Do not use a nozzle lockopen device.
If fuel is spilled on clothing, change clothing immediately.
EN – 9
Avoid Electric Shock. Objects contacting both battery terminals at the same
time may result in injury and unit damage. DO NOT reverse battery connections.
Explosive Gases from battery can cause death or serious injury. Poisonous
battery fluid contains sulfuric acid and its contact with skin, eyes or
clothing can cause severe chemical burns.
NO flames, NO sparks, NO smoking near battery.
ALWAYS wear safety glasses and protective gear near battery. Use insulated
tools.
Battery posts, terminals and related accessories contain lead and lead
compounds, chemicals known to the State of California to cause cancer and
reproductive harm. Wash hands after handling.
ALWAYS keep batteries out of reach of children.
Reverse connections may result in sparks which can cause serious injury.
Always connect positive (+) lead of charger to positive (+) terminal, and
negative (-) lead to negative (-) terminal.
ALWAYS disconnect negative (-) cable FIRST and positive (+) cable SECOND.
ALWAYS connect positive (+) cable FIRST, and negative (-) cable SECOND.
A frozen battery can explode and result in death or serious injury. DO NOT
charge or jump start a battery containing frozen fluid. Thaw the battery
before putting on a charger or jump starting.
ALWAYS keep protective structures, guards, and panels in good repair, in place
and securely fastened. NEVER modify or remove safety devices.
DO NOT change engine governor settings or over-speed engine.
Fumes from engine exhaust can cause injury or death. DO NOT run engine in an
enclosed area. Always provide good ventilation.ALWAYS maintain unit in safe
operating condition. Damaged or worn out muffler can cause fire or explosion.
Stop and inspect equipment if you strike an object or if there is an unusual
vibration. Repair, if necessary, before restarting. Never make adjustments or
repairs with the engine running.
Mower blades are sharp and can cut you. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them. NEVER weld or straighten mower blades.
Rotation of one blade may cause rotation of the other blades.
Check brake operation frequently. Adjust and service as required.
Keep all hardware properly tightened.
Stored energy in springs can cause injury.
Maintain or replace safety and instruction labels, as necessary.
Never store the machine or fuel container inside a building where there is an
open flame, such as a water heater.
Shut off fuel (if provided) and allow engine to cool completely before storing
in closed area or covering unit.
Clean grass and debris from unit, especially from around muffler and engine,
to help prevent fires.
For extended storage, clean unit thoroughly. See Engine Manual for proper
storage.
Use only attachments or accessories designed for your unit.
Check attachment components frequently. If worn or damaged, replace with
manufacturer’s recommended parts.
ASSEMBLY
WARNING: AVOID INJURY. Read and understand the entire Safety section before
proceeding.
Tools Required
· Adjustable wrench · 9/16″ wrench · Petroleum jelly or dielectric grease.
Unpack Unit
Remove unit and all other components from the shipping container. Engage
transmission bypass lever (see MOVING UNIT MANUALLY on page 15). Push unit
from container onto a level surface. Disengage transmission bypass lever.
Connect Battery
See Battery Removal and Installation on page 22 and perform steps 4 and 5 in
the installation section.
Place Unit in Operating Position
(Figure 3)
NOTICE: The seat is shipped with the seat positioned as far back as possible.
1. Push steering levers aside and tip seat up.
2. Adjust the seat as needed (see Adjusting Seat on page 14).
3. Remove hardware from top hole of the steering lever (Figure 3). Slide
steering lever back to align slot with hole at the top of the steering pivot
arm.
EN – 10
NOTICE: Do not tighten hardware before reviewing ADJUSTING STEERING LEVERS on
page 23. If no adjustment is desired tighten hardware.
4. Adjust steering levers (see ADJUSTING STEERING LEVERS on page 23).
1 3
2
1. Steering Lever 2. Steering Pivot
Arm
3. Steering Lever Hardware
Figure 3
Place Discharge Chute in Operating Position
WARNING: Do not operate mower unless the discharge chute is in the operating position.
Prior to operating the unit, remove the discharge chute from the transport
position and place the discharge chute in the operating position (figure 4).
Transport Position
Operating Position
Check Engine Oil Level
Refer to Engine Manual.
Level Mower Deck
See LEVELING AND ADJUSTING PITCH OF MOWER DECK on page 20.
Fill Fuel Tank
Fill fuel tank. DO NOT OVERFILL! See FILLING FUEL TANK on page 15.
Adjust Seat
See Adjusting Seat on page 14.
Check Safety Interlock System
WARNING: Safety interlock failure and improper operation of unit can result in
death or serious injury. Check system before each use to make sure it is
functioning properly.
See Safety Interlock System on page 12.
Check function of all controls
See Operation on page 12.
Check Tire Pressure
CAUTION: Avoid injury! Explosive separation of tire and rim parts is possible
when they are serviced incorrectly:
· Do not attempt to mount a tire without the proper equipment and experience
to perform the job.
· Do not inflate the tires above the recommended pressure.
· Do not weld or heat a wheel and tire assembly. Heat can cause an increase in
air pressure resulting in an explosion. Welding can structurally weaken or
deform the wheel.
· Do not stand in front or over the tire assembly when inflating. Use a clip-
on chuck and extension hose long enough to allow you to stand to one side.
See Specifications on page 31.
Figure 4
EN – 11
6 4
7
CONTROLS AND FEATURES
2
13
5
11
1
12
3
1. Ignition Switch 2. PTO Switch 3. Throttle Lever 4. Seat 5. Steering Levers 6. Parking Brake 7. Fuel Tank
9 8
Figure 5
8. Mower Lift Pedal 9. Mower Deck 10. Discharge Chute 11. Fuel Gauge 12.
Choke Control 13. Hour meter
OPERATION
WARNING: AVOID INJURY. Read and understand the entire Safety section before
proceeding.
CONTROLS AND FEATURES
See figure 5 for all controls and features locations.
Safety Interlock System
WARNING: Safety interlock failure and improper operation of unit can result in
death or serious injury. Check system before each use to make sure it is
functioning properly.
Perform the following tests to ensure the safety interlock system is working
properly. If the unit does not perform as stated contact your Ariens dealer
for repairs.
EN – 12
Test Steering PTO Lever
1 Neutral Off Position
Parking Brake
Engaged
Engine Starts
Parking Brake
1
Engages (2) and disengages (1) parking brake.
2 Neutral On Engaged Doesn’t
Position
Start
3 Neutral Off Disengaged Doesn’t
Position
Start
4*+ Out of Off Disengaged Shuts
Neutral
Off
Position
5*+ Neutral On Engaged Shuts
Position
Off
- Test with engine running. + Operator lifts off seat.
Ignition Switch 1 2
3
4
Operate ignition switch with a removable key. Ignition switch has four positions: Stop (1), Headlight (2), Run (3), Start (4). See on page 16 for detailed instructions on how to start engine.
Throttle Lever
1
Fast (1) Increases engine speed.
Slow (2) Decreases 2 engine speed.
Choke Control
Use to start a cold engine. Push the choke lever away from operator position
to start a cold engine. Pull the choke lever toward the operator position when
the engine starts to run smoothly. NOTICE: Do not choke a warm engine.
2
Power Take-Off (PTO) Switch
Engages (2) 1 and disengages
(1) mower blades.
2
Hour Meter
Press and release the toggle button to shift between different functions.
Press and hold the toggle button to reset the timer or clear a service
message. The hour meter has three functions: Hour Meter: measures the amount
of time the engine has been run. This time cannot be cleared. Timer (TMR1):
measures the time spent on individual jobs. Press and hold the toggle button
to reset the timer to zero. TMR1 will then start measuring engine run time
until it is reset to zero again. Service Alert (Chg Oil, Chg H Oil & Filter,
SVC Airfilter): reminds operators of the maintenance interval for changing the
engine oil, changing the hydraulic oil and filter and servicing the air
filter. The alert starts counting down two hours before the maintenance is
due. The meter flashes the word, “Now,” when it reaches the maintenance time.
Press and hold the toggle button to reset the maintenance clock to zero after
performing the service. NOTICE: The hour meter is preprogrammed for the
initial oil change at 25 hours and for 100 hours thereafter. The hour meter is
programmed for the initial hydraulic oil and filter change at 75hours and for
400 hours thereafter.
EN – 13
Display
Mower Lift Pedal
(Figure 6) Raises and lowers the deck.
1
3
2
Toggle Button
Steering Levers
· Reverse (1) Pull both steering levers backward.
· Forward (2) Push both steering levers forward.
· Left (3) Pull left steering lever back or push right steering lever
forward or a combination of both.
· Right (4) Pull right steering lever back or push left steering lever
forward or a combination of both.
1. Height of Cut Lever 2. Mower Lift Pedal 3. Adjustment Bracket
Figure 6
NOTICE: The height of cut lever is used to set the height of the mower deck.
See Specifications on page 31 for cutting height dimensions.
1
2
3
4
NOTICE: To stop, return both steering levers to neutral.
NOTICE: The steering levers must be in the neutral position to start the
engine.
NOTICE: The parking brake must be disengaged prior to moving the steering
levers from the neutral position.
Press mower lift pedal and place height of cut lever to desired adjustment
notch.
NOTICE: Adjusting the seat further forward will help increase the leverage in
lifting the mower deck (see Adjusting Seat on page 14).
Adjusting Seat
Lift adjustment lever and slide seat forward or backward to the desired
position.
1. Seat 2. Adjustment Lever
1
2
Figure 7
EN – 14
FILLING FUEL TANK
To add fuel to the fuel tank:
1. Clean fuel caps and surrounding area to prevent dust, dirt, and debris
from entering fuel tanks.
2. Remove fuel caps.
IMPORTANT: Refer to Engine Manual for correct type and grade of fuel.
3. Fill fuel tank to the bottom of filler neck. See Specifications on page 31
for fuel tank capacity.
IMPORTANT: DO NOT OVERFILL! This equipment and/or its engine may include
evaporative emissions control system components, required to meet EPA and/or
CARB regulations, that will only function properly when the fuel tank has been
filled to the recommended level. Overfilling may cause permanent damage to
evaporative emissions control system components. Filling to the recommended
level ensures a vapor gap required to allow for fuel expansion. Pay close
attention while filling the fuel tank to ensure that the recommended fuel
level inside the tank is not exceeded. Use a portable gasoline container with
an appropriately sized dispensing spout when filling the tank. Do not use a
funnel or other device that obstructs the view of the tank filling process.
4. Replace fuel cap and tighten.
5. ALWAYS clean up spilled fuel.
GASOLINE
IMPORTANT: ALWAYS use gasoline that meets the following guidelines:
· Clean, fresh gasoline.
· A minimum of 87 octane/87 AKI (91 RON). High altitude use may require a
different octane. Consult your engine manual.
· Gasoline with up to 10% ethanol (gasohol) or up to 10% MTBE (methyl tertiary
butyl ether) is acceptable.
· Use of any gasoline other than those approved above will void the engine
warranty. If the pumps are not marked for the content of alcohol or ethers,
check ethanol and MTBE levels with the fuel supplier.
· Do not modify the fuel system to use different fuels.
· Never mix oil and gasoline.
NOTICE: All gasoline is not the same. If the engine experiences starting or
performance problems after using a new gasoline, switch to a different fuel
provider or fuel brand.
IMPORTANT: Excessively oxygenated or reformulated fuels (fuels blended with
alcohols or ethers) can damage the fuel system or cause performance problems.
If any undesirable operating problems occur, use a gasoline with a lower
percentage of alcohol or ether.
Fuel Stabilizer
Gasoline left in the fuel system for extended periods without a stabilizer
will deteriorate, resulting in gum deposits in the system. These deposits can
damage the carburetor and the fuel hoses, filter and tank. Prevent deposits
from forming in the fuel system during storage by adding a quality fuel
stabilizer to the fuel. Follow the recommended mix ratio found on the fuel
stabilizer container.
STOPPING IN AN EMERGENCY
WARNING: Operating unit on slopes may lead to loss of steering control. When
operating on slopes be prepared to react to an emergency situation.
1. Return steering levers to neutral position 2. Immediately set parking
brake 3. Turn off PTO and engine NOTICE: This unit is not equipped with the
return to neutral function. The control arms must be manually brought back to
neutral from the forward position.
MOVING UNIT MANUALLY
WARNING: DO NOT disengage or bypass transmission and coast downhill.
Disengage (2) transmission bypass levers to drive unit and engage (1)
transmission bypass levers to push unit manually (figure 8)
EN – 15
1
2
1. Transmission Bypass Lever Engaged
2. Transmission Bypass Lever Disengaged
Figure 8
STARTING AND SHUTTING OFF ENGINE
Starting the Engine
NOTICE: Disengage the PTO, engage the parking brake, and place the steering
levers in neutral prior to starting the engine.
1. If the engine is cold, push the choke control away from operator position
to start. If the engine is warm or hot, do not use choke.
2. Move the throttle to 1/3 Fast position. See Engine Manual for detailed
instructions.
IMPORTANT: DO NOT operate starter for more than 15 seconds per minute as
damage can occur.
3. Turn ignition key to start position and release once the engine has
started.
4. Pull the choke lever toward operator position when the engine is warm.
Wait until the engine is running smoothly before operation.
IMPORTANT: Let the engine warm up several seconds to several minutes depending
on outside temperature.
Stopping the Engine
1. Stop unit. 2. Disengage PTO. 3. Set throttle lever to slow. 4. Turn
ignition switch to off position and
remove key. 5. Set parking brake.
OPERATING MOWER
1. Start engine. 2. Set throttle lever to fast. IMPORTANT: Never engage PTO
if mower is plugged with grass or other material. 3. Engage PTO to start mower
blades. NOTICE: The parking brake must be disengaged prior to moving the
steering levers from the neutral lockout position. 4. Release parking brake.
5. Use steering levers to move the unit. 6. Disengage PTO to stop mower
blades.
TRANSPORTING UNIT
ALWAYS shut off engine, set parking brake, remove key, and close fuel shut-off
valve or drain fuel when transporting unit on a truck or trailer. Tie unit
down securely. Do not tie down by linkages, guards, cables or other parts that
may be damaged.
FOR BEST PERFORMANCE
Cut grass when it is dry. Keep mower blades sharp. Keep mower deck properly
leveled. Adjust anti-scalp rollers to prevent scalping. Do not set height of
cut too low. For very tall grass, mow twice. Do not travel too fast. Mow with
the engine set at full throttle. When mulching, only remove 1/3 of grass
length per cutting. Discharge clippings into areas already cut. Vary cutting
pattern with each mowing. Do not allow grass or debris to collect inside of
mower deck. Clean after each use.
EN – 16
MAINTENANCE SCHEDULE
WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding.
IMPORTANT: Proper maintenance can prolong the life of unit. The following
chart shows the recommended service schedule. Refer to the maintenance
instructions in the Engine Manual for additional information.
NOTICE: To have full access to the engine, the seat must be tipped forward
(see TIPPING SEAT FORWARD on page 19) and the hood opened (see OPENING AND
CLOSING HOOD on page 19).
Interval Task
Action
Check Safety Interlock System
WARNING: Safety interlock system failure and improper operation of unit can result in death or serious injury. Test this system each time the unit is operated. If this system does not function as described, do not operate until repairs are made (see Safety Interlock System on page 12).
Check Parking Brake
Engage parking brake and engage transmission bypass lever (see MOVING UNIT MANUALLY on page 15). Push unit. If unit rolls, contact your Ariens Dealer.
Clean Unit
Each Use Check Tires
Clean engine, battery, seat, mower deck, etc. of all dirt and debris. Do not
use solvents, hard cleaners, or abrasives.
NOTICE: Protect painted surfaces with automotive type wax.
IMPORTANT: Do not spray the unit with water, especially when the unit is warm
from operation. Water can seep into bearings and damage them.
See for correct tire pressure.
CAUTION: Avoid injury! Explosive separation of tire and rim parts is possible
when they are serviced incorrectly:
·Do not attempt to mount a tire without the proper equipment and experience to
perform the job. · Do not inflate the tires above the recommended pressure. ·
Do not weld or heat a wheel and tire assembly. Heat can cause an increase in
air pressure resulting in an explosion. Welding can structurally weaken or
deform the wheel. · Do not stand in front or over the tire assembly when
inflating. Use a clip-on chuck and extension hose long enough to allow you to
stand to one side.
Check Mower Blades
CAUTION: Check for worn or damaged mower blades.
EN – 17
Interval Task
Action
Follow Engine
Perform scheduled engine maintenance. Refer to Engine
1
Manual Manual for detailed instructions.
Mainten- NOTICE: To drain the oil, use the oil
ance Each Use Schedule
drain hose (1) supplied with unit, not the drain plug that is shown in the
Engine Manual.
Check Battery
Lubricate Unit
Keep battery and battery terminals clean (see Cleaning Battery and Battery
Cables on page 22).
Apply grease to zerk (1) on each front wheel
25 Hours or Every Season
1
50 Hours Check
Check mower blade mounting hardware and all other fasteners.
or Every Fasteners Replace fasteners that are missing or damaged. Tighten all nuts and
Season
bolts to the correct torque value.
100 Hours or
Check All Belts
Every
Season
Replace worn or deteriorated belts.
· Check hydrostatic belt (see REPLACING HYDROSTATIC BELT on page 25 for
hydrostatic belt location).
· Check PTO belt (see REPLACING PTO BELT on page 24 for PTO belt location).
EN – 18
SERVICE AND ADJUSTMENTS
WARNING: AVOID INJURY. Read and understand the entire Safety section before
proceeding.
TIPPING SEAT FORWARD
Move steering levers to neutral position and rotate handles outward. Tip seat
forward.
Seat Tipped Forward
OPENING DECK ACCESS PLATE
1. Put parking brake on. 2. Adjust height of cut lever to 4.5 in. (11.4
cm) position (figure 11). 3. Raise deck access plate.
Figure 9
OPENING AND CLOSING HOOD
To open, pull up on the back of the hood until hood hits the hood stops. Push
down on back of hood to close (figure 10).
Hood tipped open.
1
2
1. Height of Cut Lever 2. Deck Access Plate
Figure 11
REPLACING MOWER BLADE Remove
(Figure 12)
CAUTION: Mower blades are sharp and can cut you. Wrap the blades or wear gloves, and use extra caution when servicing them.
1. Block mower blades to prevent rotation. 2. Remove mounting hardware and
mower
blades from mower deck.
Install
(Figure 12)
1. Install mower blades on mower deck with mounting hardware.
2. Torque 5/8″ hex bolt to 80 120 lbf-ft (108 163 N·m).
Figure 10
EN – 19
Lowest Cutting Position
3
1
2
1-1/2″ + 1/4″ (3.8 cm + 0.64 cm) 1
Highest Cutting Position
2
3
1
2
4 3
4-1/2″ + 1/4″ (11.4 cm + 0.64 cm)
1. Flat Washer 2. Bevel Washer 3. 5/8″ Hex Bolt 4. Mower Blade
Figure 12
LEVELING AND ADJUSTING PITCH OF MOWER DECK
NOTICE: Adjust on a level surface, with the tires inflated to the correct air
pressure (see Specifications on page 31). There are three measurements
required to level and adjust the pitch of the mower deck.
1. The distance from the mower blades to the ground.
2. The forward pitch of the mower blades. 3. The pitch of the mower blades
from
side-to-side.
The Distance From The Mower Blades To The Ground
(Figure 13)
· In the lowest cutting position should be 1-1/2″ + 1/4″ (3.8 cm + 0.64 cm).
· In the highest cutting position should be 4-1/2″ + 1/4″ (11.4 cm + 0.64 cm).
1. Mower Deck 2. Mower Blade 3. Ground
Figure 13
The Forward Pitch Of The Mower Blades
(Figure 14)
· Should be 0″ 1/4″ (6.35 mm) pitched forward.
NOTICE: This measurement must be taken when the mower blades ends are facing
forward.
Forward Pitch of Mower Blades
3
12
Forward Pitch = 0″ 1/4″ (6.35 mm)
1. Mower Deck 2. Mower Blade 3. Ground
Figure 14
Front of Mower Deck
EN – 20
The Pitch Of The Mower Blades From Side-To-Side
(Figure 15)
· Should be within 1/4″ (6.35 mm) as measured on each side of the mower deck.
NOTICE: This measurement must be taken when the mower blade ends are
perpendicular (at a right angle) to the frame of the unit.
Side-To-Side Pitch
1
3
2
1/4″ (6.35 mm) from Side-To-Side
1. Mower Deck 2. Mower Blade 3. Ground
Figure 15
Adjusting The Mower Deck To Adjust Mower Blade Height And Pitch
(Figure 17)
NOTICE: Adjusting the mower deck will adjust the height and pitch of the mower
blades.
1. Adjust the trunnions first and re-take the three measurements required to
level and adjust the pitch of the mower deck. These measurements are: a. The
distance from the mower blades to the ground.
b. The forward pitch of the mower blades.
c. The pitch of the mower blades from side-to-side.
2. Repeat step 1 as needed until all three measurements are within the
tolerances specified.
1
2
3
5 46
1. Rear Trunnion 2. PTO Belt 3. Mower Deck 4. Drag Link 5. Front Trunnion 6.
Lift Arm
Figure 16
1
2
3
1. Deck Link 2. Mower Deck 3. Trunnion
Figure 17
EN – 21
SERVICING BATTERY
NOTICE: Unit comes equipped with a maintenance-free battery that requires no
regular maintenance except cleaning the terminals and periodic charging. This
style battery can be replaced with a standard size U1 battery.
WARNING: Battery posts, terminals and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
reproductive harm. Wash hands after handling.
Battery Removal and Installation
Remove
(Figure 18)
1. Tip seat forward (see TIPPING SEAT FORWARD on page 19).
2. Disconnect negative () cable first, then positive (+) cable.
3. Loosen and remove taptite fastener (2) from battery bracket (1).
4. Remove battery bracket. 5. Remove and properly dispose of old
battery.
Install
(Figure 19)
1. Remove taptite fastener located by battery decal.
2. Install replacement battery into battery channel.
3. Rotate and align battery bracket lengthwise to battery, ensuring tab
corner is flush with battery.
4. Reinstall taptite fastener and tighten.
5. Apply petroleum jelly or dielectric grease to battery cable ends and
terminals.
6. Connect positive (+) cable first, then negative () cable.
7. Tip seat back (see TIPPING SEAT FORWARD on page 19).
Cleaning Battery and Battery Cables
(Figure 19)
1. Tip seat forward (see TIPPING SEAT FORWARD on page 19).
2. Disconnect negative () cable first, then positive (+) cable.
3. Clean battery cable ends, negative () terminal, and positive (+) terminal
with a wire brush and rinse with a weak baking soda solution.
4. Apply petroleum jelly or dielectric grease to battery cable ends and
terminals.
5. Connect positive (+) cable first, then negative () cable.
6. Tip seat back (see TIPPING SEAT FORWARD on page 19).
37
6
1 2
1. Battery Bracket 2. Taptite Fastener
Figure 18
4
21
5
1. Battery Bracket 2. Taptite Fastener 3. Negative () Cable 4. Negative () Terminal 5. Battery 6. Positive (+) Cable 7. Positive (+) Terminal
Figure 19
EN – 22
Charging the Battery
(Figure 19)
WARNING: FROZEN BATTERIES CAN EXPLODE and result in death or serious injury.
DO NOT charge a frozen battery. Let the battery thaw before charging.
ADJUSTING STEERING LEVERS
(Figure 20)
Adjustment 3 Adjustment 1
1
3
Follow First Aid directions for contact with battery fluid.
· External Contact: Flush with water.
· Eyes: Flush with water for at least 15 minutes and get medical attention
immediately!
· Internal Contact: Drink large quantities of water. Follow with Milk of
Magnesia, beaten egg or vegetable oil. Get medical attention immediately!
· In case of internal contact, DO NOT induce vomiting!
IMPORTANT: DO NOT fast charge. Charging at a higher rate will damage or
destroy battery.
IMPORTANT: ALWAYS follow information provided on battery and battery charger.
Contact battery and battery charger manufacturers for detailed instructions.
1. Remove battery from unit (see Battery Removal and Installation on page
22).
2. Place battery in a well-ventilated area.
3. Connect positive (+) lead of charger to positive (+) terminal, and
negative () lead of charger to negative () terminal.
4. Charge battery according to battery charger and battery manufacturers’
instructions.
5. Install battery on unit (see Battery Removal and Installation on page 22).
Jump-Starting
Ariens does not recommend jump-starting your unit. Jump-starting can damage
engine and electrical system components. See your engine manual for more
detailed information.
2
6
54
Adjustment 2
1. Handlebar 2. Upper Control Arm 3. Adjustment Holes 4. Eccentric Spacer 5.
Mounting Hardware 6. Lower Control Arm
Figure 20
IMPORTANT: Adjust each steering lever equally.
NOTICE: When adjusting steering levers for the first time it is recommended
that you make adjustments in the following order.
1. Adjust Steering Lever Height
1. Remove mounting hardware that attaches the handlebars to the upper control
arm. Move handlebar up or down until the handlebar mounting holes are aligned
with the prefered adjustment holes.
2. Install mounting hardware and tighten.
EN – 23
2. Adjust Steering Lever Width
1. Loosen hardware at the base of the lower control arm item 5.
2. Rotate eccentric spacer to move the levers away from or closer to the
operators position (figure 21).
Eccentric Spacer
Rotate this end away from the operator position to move the steering levers
in.
NOTICE: The forward travel adjustment bolt adjusts the rear travel of the
steering lever. The rear travel adjustment bolt adjusts the forward travel of
the steering lever.
2. Adjust speed by loosening jam nut and:
· Turning adjustment bolt clockwise to decrease steering lever travel.
· Turning adjustment bolt counter clockwise to increase steering lever travel.
Rotate this end away from the operator position to move the steering levers
out.
Figure 21
3. Adjust Steering Lever Forward or Backward
1. Loosen, do not remove, the bolts securing the handlebar to the upper
control arm.
2. Slide steering lever forward or backward to desired position and tighten
bolts.
NOTICE: Tighten upper bolt first.
Forward and Reverse Speed Adjustment
(Figure 22)
IMPORTANT: The unit should track within 2′ (0.610 m) of a straight line for
30′ (9.14m).
The travel of the steering levers may need adjustment if:
· The unit turns to the right or left when both steering levers are pushed as
far forward as possible.
· The unit turns to the right or left when both steering levers are pulled
back as far rearward as possible.
NOTICE: The side the unit turns toward indicates that the wheel on that side
is turning slower than the other wheel. Either the wheel that is turning
faster needs to slow down or the wheel that is turning slower needs to be sped
up to allow the unit to travel in a straight line.
1. Determine which way the unit turns.
2
3
1
1. Forward Travel Adjustment Bolt 2. Rear Travel Adjustment Bolt 3. Lower
Control Arm
Figure 22
REPLACING PTO BELT
Remove
(Figure 23) 1. Lower mower deck to the ground. 2. Remove belt covers from
mower deck.
CAUTION: Use care when releasing idler spring tension. Keep body parts well
away from idler when performing this operation.
3. Hook a puller into idler hole and pull idler arm towards outside of unit
until tension is removed from PTO belt.
EN – 24
34
5
2 1
REPLACING HYDROSTATIC BELT
6
Remove
(Figure 24)
1. Remove PTO belt (see REPLACING PTO BELT on page 24).
2. Disconnect electric clutch connector.
3. Remove clutch stop.
7
1. Idler Spring 2. Electric Clutch 3. PTO Belt 4. Idler Hole 5. Idler Pulley
6. Idler Arm 7. Belt Cover
Figure 23
4. Remove PTO belt from left mower deck pulley.
5. Slowly release idler arm until tension is removed from idler spring.
6. Remove PTO belt from mower deck and electric clutch.
Install
(Figure 23)
NOTICE: Do not install PTO belt on left mower deck pulley in step 1.
1. Install PTO belt on electric clutch and mower deck.
2. Hook a puller into idler hole and pull idler arm towards outside of unit
until PTO belt can be routed around left mower deck pulley.
3. Slowly release idler arm until idler pulley rests firmly against PTO belt.
4. Install belt covers on mower deck.
CAUTION: Use care when releasing idler spring tension. Keep body parts well away from idler when performing this operation.
4. Disconnect idler spring.
5. Remove hydrostatic belt from hydrostatic transmission pulleys, pulley,
electric clutch, and idler.
Install
(Figure 24)
1. Install hydrostatic belt on idler, electric clutch, pulley, and
hydrostatic transmission pulleys.
2. Connect idler spring. 3. Install clutch stop.
4. Connect electric clutch connector.
5. Install PTO belt (see REPLACING PTO BELT on page 24).
1
6
2
2
3
4 5
1. Hydrostatic Belt 2. Hydrostatic Transmission Pulley 3. Pulley 4. Electric
Clutch 5. Idler 6. Idler Spring
Figure 24
EN – 25
Check Hydraulic Fluid Level
(Figure 25)
Check the system with the unit cold and parked on a flat, level surface.
Then run the unit for about one minute and recheck the levels.
To Add Hydraulic Fluid:
(Figure 25)
1. Remove the cap from the expansion tank.
2. Fill the expansion tank with 20W-50 engine oil with an SL API
classification until oil level reaches the cold fill line on the tank.
3. Install the expansion tank cap and then purge the system. See “Purging the
Hydraulic System” on page 27.
The hydraulic fluid should be at the cold fill line of the expansion tank.
Change Hydraulic Fluid and Filter
(Figure 26)
NOTICE: Change hydraulic fluid and filter after the first 75 hours of
operation and then every 400 hours. Use 20W-50 engine oil with an SL API
classification.
1. Place container under oil filter to catch oil.
2. Remove the filter guard and oil filter from the trans axle.
3. Remove the oil drain plug or fitting from the inlet port and allow the
trans axle to drain completely.
4. Clean the filter mounting surface and then lubricate rubber gasket on new
oil filter with clean hydraulic oil.
5. Spin new oil filter onto filter housing until it makes contact. Tighten
oil filter another 3/4 turn.
6. Install the filter guards removed in step 2. Tighten the mounting screws
to 5.38 lbf-ft (7.3 N·m).
7. Fill with 20W-50 engine oil with an SL API classification until oil
appears at the bottom of the drain plug (about 2 quarts per trans axle).
Install the drain plug and tighten it to 14.97 lbf-ft (20.3 N·m).
8. Repeat steps 1 7 for the other trans axle.
9. Follow the instructions in “To Add Hydraulic Fluid:” on page 26.
1
2
Figure 25
3
4 1. Drain Plug 2. Oil Filter 3. Filter Guard 4. Mounting Hardware
Figure 26
EN – 26
Purging the Hydraulic System
WARNING: This adjustment requires operating the engine. Use extreme care to
avoid contact with moving parts and hot surfaces. Be sure rear of unit is well
supported and secure before starting engine.
1. With the unit up to and facing a wall, jack up the unit so that both drive
wheels are off the ground.
2. Disengage the parking brake and put the trans axle bypass levers in the
neutral position (see MOVING UNIT MANUALLY on page 15).
3. Start the engine and slowly move the steering levers in forward and
reverse five or six times.
4. Stop the engine and put the trans axle bypass levers in the drive position
(see MOVING UNIT MANUALLY on page 15).
5. Start the engine and slowly move the steering levers in forward and
reverse five or six times.
6. Stop the engine, check the oil level and add oil as needed.
7. Repeat steps 2 6 until the trans axles operate smoothly in forward and
reverse at normal speeds without excessive noise.
STORAGE
Short Term Storage
IMPORTANT: NEVER clean unit with highpressure water or store unit outdoors.
Remove all dirt, grease, leaves, etc. Store in a clean dry area.
Inspect unit for signs of wear or damage. Ensure all fasteners are properly
tightened.
Long Term Storage
Follow all instructions under Short Term Storage.
Remove and fully charge battery. Store in a clean dry area.
Refer to Engine Manual for the proper engine storage procedures.
Touch up all scratched or chipped paint surfaces.
Fuel System
Gasoline left in the fuel system for extended periods without a stabilizer
will deteriorate, resulting in gum deposits in the system. These deposits can
damage the carburetor and the fuel hoses, filter and tank. Prevent deposits
from forming in the fuel system during storage by adding a quality fuel
stabilizer to the fuel. Follow the recommended mix ratio found on the fuel
stabilizer container.
IMPORTANT: NEVER store the engine with fuel in the fuel tank inside of a
building with potential sources of ignition.
Add Fuel Stabilizer
1. Turn the fuel valve off while engine is running and allow the engine to
run until it stops. Turn engine OFF when it begins surging to avoid engine
damage.
2. Add fuel stabilizer, following the manufacturer’s instructions.
3. Turn fuel valve on after adding fuel stabilizer.
4. Re-start engine.
5. Run the engine outdoors for 1 minute to be sure that treated gasoline has
replaced the untreated gasoline in the carburetor.
6. Slow the engine to an idle speed.
7. Repeat step 1.
EN – 27
TROUBLESHOOTING
PROBLEM
Engine will not crank/start.
Engine runs rough.
Unit does not move with engine running when using steering levers.
PTO or mower blades do not engage or shuts off.
PROBABLE CAUSE
1. Safety interlock system is not engaged or is faulty.
2. Fuel tanks empty.
3. Discharged battery.
4. Poor connection between battery and battery cables.
5. Spark plug wire(s) loose or spark plug(s) faulty.
6. Faulty electrical system.
7. Faulty engine.
1. Choke engaged.
2. Air filter cartridge plugged.
3. Faulty engine.
1. The transmission bypass lever is engaged.
2. Faulty hydrostatic belt.
3. Faulty transmission.
1. Operator presence switch not depressed.
2. Faulty operator presence switch.
3. Electric clutch connector is loose or disconnected.
4. Faulty PTO belt.
5. Faulty PTO switch, wires, connectors, or clutch.
CORRECTION
1. Check safety interlock system (see Safety Interlock System on page 12).
2. Fill fuel tanks (see FILLING FUEL TANK on page 15).
3. Charge battery (see Charging the Battery on page 23).
4. Tighten battery cables and/or clean battery and battery cables (see
Cleaning Battery and Battery Cables on page 22).
5. Connect spark plug wire(s) or replace spark plug(s). Refer to Engine
Manual for detailed instructions.
6. Contact your Ariens Dealer.
7. Contact your Ariens Dealer.
1. Disengage choke.
2. Clean or replace air filter cartridge. Refer to Engine Manual for detailed
instructions.
3. Contact your Ariens Dealer.
1. Disengage transmission bypass lever (see on page 17).
2. Replace hydrostatic belt (see REPLACING HYDROSTATIC BELT on page 25).
3. Contact your Ariens Dealer.
1. Depress operator presence switch by sitting on seat.
2. Contact your AriensDealer.
3. Connect the electric clutch connector. See REPLACING HYDROSTATIC BELT on
page 25 for the electric clutch connector location.
4. Replace PTO belt (see REPLACING PTO BELT on page 24).
5. Contact your Ariens Dealer.
EN – 28
PROBLEM
Engine overheats.
Unit moves with engine off and parking brake engaged. Hour meter continues
when engine not running. Unit does not travel in a straight line.
Unit creeps with steering levers in neutral position. Poor cutting quality.
PROBABLE CAUSE
1. Engine oil level low.
2. Cooling system plugged.
3. Faulty engine.
1. The parking brake needs adjustment.
2. Faulty parking brake.
1. Ignition key is in the run position with engine turned off.
1. Incorrect tire pressure.
2. Steering levers need adjustment.
3. Hydrostatic transmission and/or linkage needs adjustment.
1. Hydrostatic transmission and/or linkage needs adjustment.
1. Mower deck not level or mower pitch is incorrect.
2. Dull or faulty mower blades.
CORRECTION
1. Add engine oil. Refer to Engine Manual for detailed instructions.
2. Clean cooling system. Refer to Engine Manual for detailed instructions.
3. Contact your Ariens Dealer. 1. Contact your Ariens Dealer.
2. Contact your Ariens Dealer.
1. Turn ignition key to the off position.
1. Check tire pressure (see Specifications on page 31)
2. Adjust steering levers (see Forward and Reverse Speed Adjustment on page
24)
3. Contact your Ariens Dealer.
1. Contact your Ariens Dealer.
1. Level and adjust pitch of mower deck (see The Distance From The Mower
Blades To The Ground on page 20).
2. Sharpen mower blades or replace mower blades (see REPLACING MOWER BLADE on
page 19).
EN – 29
ACCESSORIES
See your authorized Ariens dealer to add these optional accessories to your unit.
Part No.
Description
71502900 Dump Cart
71509000 42″ Mulch Kit
71508700 48″ Mulch Kit
71509100 54″ Mulch Kit
71503200 48″ Aerator
71503300 36″ Roller
71503400 48″ Dethatcher
71510300 15 Gallon Sprayer
71503600 Spreader
71509200 Sunshade
81502200 3 Bag Powered Bagger
71509300 Trailer Hitch
51526000 Deck Kit CE
71509400 Light Kit
71513300 XL 42″ Blow Out Baffle Kit
SERVICE PARTS
Be sure to always use genuine Ariens parts to keep your unit running like new.
Part No.
Description
21541700 Spark Plug
21541500 Fuel Filter
21550700 Air Filter
21550800 Engine Oil Filter
21545100 Hydraulic Oil Filter
02961600 42″ Mower Blade
03288600 42″ Mulching Blade
02982000 48″ Mower Blade
00273000 48″ Mulching Blade
02961700 54″ Mower Blade
03288700 54″ Mulching Blade
07242200 Hydrostatic Belt
07200037 42″ PTO Belt
07200436 48″ PTO Belt
07200023 54″ PTO Belt
EN – 30
Model Number Model Engine
SPECIFICATIONS
915163
915165
915173
Zoom XL 42
Zoom XL 48 Zoom XL 54
Kohler Courage Kohler Courage Kohler Courage
22 HP
23 HP
24 HP
Displacement in. 3 (cc) Max Governed RPM (May be different from maximum RPM) Speed Forward Max. m.p.h. (km/h) Reverse Max. m.p.h. (km/h) Turning Radius Brakes Electrical Starter Battery PTO (Power Take Off) Fuel Fuel Type Fuel Tank Capacity gal. (L) Transmission Size and Weight Length in. (cm) Width in. (cm) Weight lbs. (kg) Height in. (cm) Tires Front Tire Size in. Rear Tire Size in. Front Tire Pressure psi (kPa) Rear Tire Pressure psi (kPa) Mower Deck Cutting Height in. (cm) Cutting Width in. (cm) Max. Towing Capacity lbs. (kg) Max. Tongue Weight lbs. (kg)
44.2 (725) 3600 ± 75
6.5 (10.46) 3 (3.2) Zero
Internal Transmission
Electric 12 Volt Maintenance Free
Electric Clutch/Brake
Refer to Engine Manual 4.5 (17.0)
Hydrostatic Drive
44 (111.8) 656 (297.6)
68 (173) 49 (124.5) 667 (302.5) 41 (109)
56 (142.2) 680 (308.4)
20 x 8
11 x 4 20 x 10
46 (317) 10 (69)
1.5 4.5 (3.81 11.4)
42 (107)
48 (122)
300 (136)
30 (13.6)
54 (137)
EN – 31
Consumer Mowing Equipment Limited Warranty
Ariens Company (Ariens) warrants to the original purchaser that Ariens,
Gravely and Countax brand lawn and garden consumer products purchased on or
after 1/1/2012 will be free from defects in material and workmanship for the
time period noted in the chart below. Equipment put to personal use around a
single household or residence is considered “Consumer Use”; equipment put to
any business use (agricultural, commercial, or industrial) or used at multiple
locations is considered “Commercial Use.” If any product is rented or leased,
then the duration of these warranties shall be 90 days after the date of
purchase.
An authorized Ariens dealer (Ariens brand products), Gravely dealer (Gravely
brand products), or Countax dealer (Countax brand products) will repair any
defect in material or workmanship, and repair or replace any defective part,
subject to the conditions, limitations and exclusions set forth herein. Such
repair or replacement will be free of charge (labor and parts) to the original
purchaser except as noted below.
Warranty Code HA HB HC
HD N/A
Product Group
Zoom & ZT Zero-Turn Riders; AMPTM Rider
Max Zoom & ZT HD Zero-Turn Riders
Tractors, “961” Series Walk-Behind Mowers
Classic LM Series Mowers; Wide Area Walk Mowers
Service (replacement) Parts
Warranty Period Consumer Use
3 Years 3 Years 2 Years
3 Years 90 Days (no labor)
Warranty Period Commercial Use
90 Days 1 Year 90 Days
90 Days 90 Days (no labor)
Special Extensions
The chart below details special extensions to this warranty:
Warranty Code
Warranty Exception
HA, HB
Mower Deck Shell on Zero-Turn Riders
HA, HB
Main Frame on Zero-Turn Riders
HA Batteries for AMPTM Rider
Warranty Period 5 Years
5 Years 2 Years
Use
Detail
Consumer Consumer Consumer
3 years parts and labor Additional 2 years parts only
3 years parts and labor Additional 2 years parts only
100% first year; prorated second year
Exceptions and Limitations
The chart below details special exceptions to this warranty:
Warranty Code
Warranty Exception
All Batteries
All Belts, Muffler, Tires
Cloth, Plastic, and
All
Rubber Components (Including Belts and
Cables)
All Engines
Warranty Period
Use
Detail
1 Year
Consumer Prorated
None
Commercial
These components are not covered when used commercially.
Maximum 2 Years
Warranty is limited to 2 years for
All
consumer use. Except as noted above, these components are covered for
defect, not for wear.
See Engine Manufacturer’s
Warranty
All
Engines are covered by engine manufacturer’s warranty. Refer to engine manufacturer’s warranty statement.
Customer Responsibilities
Register the product immediately at the time of sale. If the dealer does not
register the product, the customer must complete the product registration card
in the literature package and return it to the Ariens Company, or register the
unit online at www.ariens.com, www.gravely.com, www.countax.com.
To obtain warranty service, the original purchaser must: · Perform the
maintenance and adjustments explained in the owner’s manual.
Consumer_2012_Rev. A 32
· Promptly notify Ariens or an authorized Ariens, Gravely or Countax service
representative of the need for warranty service.
· Transport the product to and from the place of warranty service at owner’s
expense. · Have the warranty service performed by an authorized Ariens,
Gravely or Countax service representative.
To Find an Authorized Service Representative:
In the U.S. and Canada:
Use the dealer locator on our websites: www.ariens.com · www.gravely.com
Or contact us by mail or by phone:
In the U.S., Canada, Mexico, Caribbean, In Europe, Asia, Africa or In Australia or New Zealand:
Central and South America:
the Middle East:
Ariens Company 655 W. Ryan Street Brillion, WI 54110 Phone: (920) 756 – 4688
www.ariens.com
Countax Ltd, Countax House Great Haseley, Oxfordshire,
OX44 7PF Phone: 0800 597 7777
www.countax.com
Ariens Company Building 2
6 Wedgewood Rd. Hallam, Victoria 3803 Australia
Phone: (03) 9796 4244 1800 335 489
www.ariens.com.au
Exclusions Items Not Covered by This Warranty
· Parts that are not genuine Ariens, Gravely or Countax service parts are not
covered by this warranty and may void the warranty.
· Damages resulting from the installation or use of any part, accessory, or
attachment which is not approved by the Ariens Company for use with product(s)
identified herein are not covered by this warranty.
· The following maintenance, service and replacement items are not covered by
this warranty unless they are noted in the Limitations section above:
lubricants, spark plugs, oil, oil filters, air filters, fuel filters, brake
linings, brake arms, brake shoes, skid shoes, scraper blades, shear bolts,
mower blades, mower vanes, brushes, headlights, light bulbs, knives, cutters.
· Any misuse, alteration, improper assembly, improper adjustment, neglect, or
accident which requires repair is not covered by this warranty.
· Use of gasoline blends exceeding 10% ethanol voids any and all warranties. ·
Products are designed to the specifications in the area that the product was
originally distributed. Differ-
ent areas may have significantly different legal and design requirements. This
warranty is limited to the requirements in the area in which the unit was
originally distributed. Ariens Company does not warrant this product to the
requirements of any other area. Warranty service is limited to service within
the area originally distributed. · In countries other than the United States
and Canada, contact the Ariens Company dealer for warranty policies that
govern within your country. Rights may vary from country to country and within
any one country.
Disclaimer
Ariens Company may from time to time change the design of its products.
Nothing contained in this warranty shall be construed as obligating the Ariens
Company to incorporate such design changes into previously manufactured
products, nor shall such changes be construed as an admission that previous
designs were defective.
LIMITATION OF REMEDY AND DAMAGES
Ariens Company’s liability under this warranty, and under any implied warranty
that may exist, is limited to repair of any defect in workmanship, and repair
or replacement of any defective part. Ariens Company shall not be liable for
incidental, special, or consequential damages (including lost profits). Some
states do not allow the exclusion of incidental or consequential damages, so
the above limitation or exclusion may not apply to you.
AUSTRALIAN CONSUMER LAW
The following applies solely to warranties subject to Subsection 102(1) of the
Australian Consumer Law: Our goods come with guarantees that cannot be
excluded by the Australian Consumer Law. You are entitled to a replacement or
refund for a major failure and for compensation for any other reasonably
foreseeable loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and failure does not
amount to a major failure.
DISCLAIMER OF FURTHER WARRANTY
Ariens Company makes no warranty, express or implied, other than what is
expressly made in this warranty. If the law of your state provides that an
implied warranty of merchantability, or an implied warranty of fitness for
particular purpose, or any other implied warranty, applies to Ariens Company,
then any such implied warranty is limited to the duration of this warranty.
Some states do not allow limitations on how long an implied warranty lasts, so
the above limitation may not apply to you.
This warranty gives you specific legal rights, and you may also have other
rights which vary from region to region.
Consumer_2012_Rev. A 33
Ariens 655 West Ryan Street
Brillion, WI 54110 920-756-4688
Fax 920-756-2407 www.ariens.com
WARNING
The engine exhaust from this product contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive harm.
References
- Zero Turn Mowers & Snow Blowers - Ariens
- Countax garden tractors are built in Britain for the British garden
- Gravely Lawn Mowers | Commercial Lawn Mowers, Commercial Zero Turn Mower, Atlas JSV
- Manual-Hub.com – Free PDF manuals!
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>