Danfoss AS-CX06 Lite Programmable Controller Installation Guide

AS-CX06 Lite Programmable Controller
Installation Guide

 Identification

 Dimensions

Connections

System connections Top Board Bottom Board
input for battery back-up modules to secure closure of electronic stepper valves (e.g. EKE 2U)

1. Available only on: Mid+, Pro+
2.  Available only on: Mid, Mid+, Pro, Pro+
3. SSR is used in the place of SPST relay on Mid+

Data communication

Ethernet (only for Pro and Pro+ versions) Point to point star topology with network hubs/switches. Each AS-CX device incorporates a switch with fail-safe technology.

• Ethernet type: 10/100TX auto MDI-X
• Cable type: CAT5 cable, 100 m max.
• Cable type connector: RJ45

First access information
The device automatically acquires its IP address from the network via DHCP.
To check the current IP address, press ENTER to access the default settings menu and select Ethernet Settings.
Enter the IP address in your preferred web browser to access the web front- end. You will be directed to a login screen with the following default credentials:
Default User: Admin
Default Password: Administrator
Default Numeric Password: 12345 (to be used on LCD screen) You will be prompted to change your password after your initial successful login.
Note: there is not a way to retrieve a forgotten password.
RS485: Modbus, BACnet
RS485 ports are isolated and can be configured as client or server. They are used for fieldbus and BMS systems communication.
Bus topology Cable type recommendations:

• Twisted pair with ground: short leads (i.e. <10 m), no power lines in proximity (min. 10 cm).
• Twisted pair + ground and shield: long leads (i.e. >10 m), EMC- disturbed environment.

Max. number of nodes: up to 100

CAN FD
CAN FD communication is used for device-to-device communication. It is also used to connect Alsmart remote HMI via display port.
Bus topology Cable type:

• Twisted pair with ground: short leads (i.e. <10 m), no power lines in proximity (min. 10 cm).
• Twisted pair + ground and shield: long leads (i.e. >10 m), EMCdisturbed environment

Max. number of nodes: up to 100

Installation of RS485 and CAN FD

• Both fieldbuses are of two wire differential type, and it is fundamental for reliable communication to connect all the units in a network also with a ground wire.
  Use one twisted pair of wires for connecting the differential signals and use another wire (for example a second twisted pair) for connecting the ground. For example:

• The line termination must be present on both bus ends to ensure proper communication.
  The line termination can be installed in two different ways:
  1. Make a short circuit on CAN-FD H and R terminals (only for CANbus); 2. Connect a 120 Ω resistor between CAN-FD H and L terminals for the CANbus or A+ and B- for RS485.

• The installation of the data communication cable must be performed correctly with sufficient distance to high voltage cables.

• The devices should be connected according to the “BUS” topology. That means that the communication cable is wired from one device to the next without stubs.
  If stubs are present in the network, they should be kept as short as possible (<0.3 m at 1 Mbit; <3 m at 50 kbit). Note that remote HMI connected to the display port makes a stub.

• There must be a clean (not disturbed) ground connection between all devices connected in the network. The units must have floating ground (not connected to earth), which is tied together between all units with the ground wire.

•  In case of three conductor cable plus shield, the shield must be grounded in one location only.

Pressure transmitter info
Example: DST P110 with ratio-metric output ETS Stepper Valve info Valve cable connection
Maximum cable length: 30 m
CCM / CCMT / CTR / ETS Colibri® / KVS Colibri® / ETS / KVS

ETS 6

AKV info (only for Mid+ version)

Technical data

Electrical specifications

power supply(3)
Electrical cable dimensioning [mm2]| 0.2 – 2.5 mm2 for 5 mm pitch connectors 0.14 – 1.5 mm2 for 3.5 mm pitch connectors

(1) A higher DC voltage can be applied if the control is installed in an application where the manufacturer declares a reference standard and a voltage level for accessible SELV/ PELV circuits to be considered non-hazardous by the application standard. That voltage level can be used as power supply input though 60 V DC must not be exceeded.
US: Class 2 < 100 VA (3) In short circuit condition DC power supply must be capable of supply 6 A for 5 s or average output power < 15 W
Input/Output specifications
Maximum cable length: 30m
Analog input: AI1, AI2, AI3, AI4, AI5, AI6, AI7, AI8, AI9, AI10

0 – 1 V
0 – 5 V
0 – 10 V| Accuracy| ±0.5% FS (FS intended specifically for each type)
Resolution| 1 mV
Input resistance| >100 kOhm
PT1000| Meas. range| -60 to 180 °C
Accuracy| ±0.7 K [-20…+60 °C ], ±1 K otherwise
Resolution| 0.1 K
PTC1000| Meas. range| -60…+80 °C
Accuracy| ±0.7 K [-20…+60 °C ], ±1 K otherwise
Resolution| 0.1 K
NTC10k| Meas. range| -50 to 200 °C
Accuracy| ± 1 K [-30…+200 °C]
Resolution| 0.1 K
NTC5k| Meas. range| -50 to 150 °C
Accuracy| ± 1 K [-35…+150 °C]
Resolution| 0.1 K
Digital Input| Stimulation| Voltage free contact
Contact cleaning| 20 mA
Other feature| Pulse counting function 150 ms denounce time

Aux power output

Digital input: DI1, DI2

Analog output: AO1, AO2, AO3

Sink 0.5% FS for Vout > 0.5 V 2% FS whole range (I<=1mA)
Resolution| 0.1% FS
Async PWM| Voltage output| Vout_Lo Max = 0.5 V Vout_Hi Min = 9 V
Frequency range| 15 Hz – 2 kHz
Accuracy| 1% FS
Resolution| 0.1% FS
Sync PWM/ PPM| Voltage output| Vout_Lo Max = 0.4 V Vout_Hi Min = 9 V
Frequency| Mains frequency x 2
Resolution| 0.1% FS

Digital output

DO1, DO2, DO3, DO4, DO5
Relay| SPST 3 A Nominal, 250 V AC 10k cycles for resistive loads UL: FLA 2 A, LRA 12 A
DO5 for Mid+
Solid State Relay| SPST 230 V AC / 110 V AC /24 V AC max 0.5 A
DO6
Relay| SPDT 3 A Nominal, 250 V AC 10k cycles for resistive loads
Isolation between relay in the DO1-DO5 group is functional. Isolation between DO1-DO5 group and DO6 is reinforced.
Stepper motor output (A1, A2, B1, B2)
Bipolar/ Unipolar| Danfoss valves:
•   ETS / KVS / ETS C / KVS C / CCMT 2–CCMT 42 / CTR
•   ETS6 / CCMT 0 / CCMT 1 Other valves:
•   Speed 10 – 300 pps
•   Drive mode full step – 1/32 microstep
•   Max. peak phase current: 1 A
•   Output power: 10 W peak, 5 W average
Battery backup| V battery: 18 – 24 V DC(1), max. power 11 W, min. capacity 0.1 Wh

Function data

BMS systems.
SMNP for communication to BMS systems. HTTP(S), MQTT(S) for communication to web browsers and cloud.
Clock accuracy| +/- 15 ppm @ 25 °C, 60 ppm @ (-20 to +85 °C)
Clock battery backup power reserve| 3 days @ 25 °C
USB-C| USB Version 1.1/2.0 high speed, DRP and DRD support. Max. current 150 mA For connection to pen drive and laptop (refer to User Guide).
Mounting| DIN rail, vertical position
Plastic housing| Self extinguishing V0 and glowing/hot wire test at 960 °C. Ball test: 125 °C Leakage current: ≥ 250 V according to IEC 60112
Type of control| To be integrated in Class I and/or II appliances
Type of action| 1C; 1Y for version with SSR
Period of electric stress across insulating| Long
Pollution| Suitable for use in environments with degree of pollution 2
Immunity against voltage surges| Category II
Software class and structure| class A

Environmental condition

versions.
-40 to +70 °C for Mid+, Pro+ versions without I/O expansions attached.
-40 to +65 °C otherwise.
Ambient temperature range, transport [°C]| -40 to +80 °C
Enclosure rating IP| IP20
IP40 on the front when plate or display are mounted
Relative humidity range [%]| 5 – 90%, non-condensing
Max. installation height| 2000 m

Electric noise
Cables for sensors, low voltage DI inputs and data communication must be kept separate from other electric cables:

• Use separate cable trays
• Keep a distance between cables of at least 10 cm
• Keep I/O cables as short as possible

Installation considerations

• Accidental damage, poor installation, or site conditions can give rise to malfunctions of the control system, and ultimately lead to a plant  breakdown.
• Every possible safeguard is incorporated into our products to prevent this. However, a wrong installation could still present problems. Electronic controls are no substitute for normal, good engineering practice.
• During installation ensure that proper method is made to prevent a wire to get loose and create a potential risk in regards to shock or fire.
• Danfoss will not be responsible for any goods, or plant components, damaged as a result of the above defects. It is the installer’s responsibility to check the installation thoroughly, and to fit the necessary safety devices.
• Your local Danfoss agent will be pleased to assist with further advice, etc.

Certificates, declarations, and approvals (in progress)

(4) The list contains the main possible approvals for this product type. Individual code number may have some or all of these approvals, and certain local approvals may not appear on the list.
Some approvals may be still in progress and others may change over time. You can check the most current status at the links indicated below.

http://scn.by/krzp87a5z2alf9

EU declaration of conformity can be found in the QR code.

http://scn.by/krzp87a5z2alfa

Information about usage with flammable refrigerants and others can be found in Manufacturer Declaration in the QR code.
Danfoss/S
Climate Solutions • danfoss.com • +45 7488 2222
Any information, including, but not limited to information on selection of product, its application or use, product design, weight, dimensions, capacity or any other technical data in product manuals, catalogues descriptions, advertisements, etc. and whether made available in writing, orally, electronically, on line or via download, shall be considered informative, and is only binding if and to the extent, explicit reference is made in a quotation or order confirmation. Danfoss cannot accept any responsibility for possible errors in catalogues, brochures, videos and other material. Danfoss reserves the right to alter its products without notice. This also applies to products ordered but not
delivered provided that such alterations can be made without changes to form, it or function of the product.
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© Danfoss | Climate Solutions | 2023.10
AN431124439347en-000201
© Danfoss | Climate Solutions | 2023.10
AN431124439347en-000201

References

• Engineering Tomorrow | Danfoss

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