JAMARA 404640 Quad 12V Powerful 2 Speed Tubro Switch Instructions

: June 13, 2024
: JAMARA

Table of Contents

JAMARA 404640 Quad 12V Powerful 2 Speed Tubro Switch Instructions
Certificate of Conformity
Box content:
Parts
Assembly
Troubleshooting
Spare parts
Service centre
- References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

JAMARA 404640 Quad 12V Powerful 2 Speed Tubro Switch Instructions

General information
JAMARA e.K. is not liable for any damage caused to the product itself or through this, provided this is due to improper operation or handling errors. The Customer alone bears the full responsibility for the proper use and handling, including without limitation, the assembly, the charging process, the use and choice of the operation area. Please refer to the operating and user instructions, it contains important information and warnings.

Suitable for children over 3 years.
Warning: Not suitable for children under 36 months. RISK OF SUFFOCATION!
Contains small parts which can be swallowed. Keep away necessarily from children Due to its top speed this toy is not suitable for children under 3 years!

Before playing, remove all protective films from all parts
This product is not intended for use by individuals (including children) with reduced physical, sensory or mental capabilities or lack of experience and / or knowledge.
Depending on development, a minimum age of 4 years could be appropriate
Maximum weight: < 30 kg

Before assembly

Adult required for assembly. Keep children away while assembling.
Tools (not included) needed for assembly: screwdriver.

Certificate of Conformity

Hereby JAMARA e.K. declares that the product „Quad 12V, No. 404640“ complies with Directive 2014/30/EU, 2014/35/EU, 2011/65/EU and 2009/48/EC.
The full text of the EU Declaration of Conformity is available at the following Internet address: www.jamara-shop.com/Conformity

Read the complete instructions and security instructions carefully before using the model.

To prevent accidents and injuries, DO NOT leave your Child unattended during operation of the vehicle. Never let your Child out of your sight while the driving a vehicle .

DO NOT use the vehicle on public roads or places or other dangerous locations.
ONLY operate the Ride On Car in places such as private parking, private land or other safe locations. Make sure that no person or animal is endangered.

The model stops after releasing the accelerator, independently on a horizontal surface.
The vehicle has no brake or parking brake. Do not operate the vehicle uphill or downhill, and secure it when parking.

DANGER

For safe driving, you should make sure that your Child understand and adheres to the following rules:
– Always sit tight, do not get up during the ride.
– Never take additional Children for a ride. (The vehicle is only suitable for 1 person)
– Hold tight.
– Never drive without shoes.
– Never drive in the dark.
– To be used with protective equipment.
Keep hands, hair, loose clothing and any other item away from any rotating parts.
The Model should not be used in rooms or halls with high humidity, in the rain or on wet surfaces. Risk of malfunction or damage to electronics and housing.
The model is not water- or splash-proof. Only operate on asphalted surfaces (such as paving stones). The model is not suitable to be operated in grass or loose soil.

Attention!
Keep the not mounted kit away from small children as it contains swallowable parts.
It must be assembled or checked by adult to make sure the car is assembled on the right way before playing.

Only use in direct supervision of an adult!
To control the vehicle a minimum skill level and caution is needed. Make sure you are familiar with the operation of the model and its characteristics. The model is heavy. This is an increased risk of injury and damage in the event of loss of control. Avoid any kind of intentional or unintentional collisions with objects or hazards to persons.

Box content:

Model
Battery pack
Charger
Assembly tool
Instructions

Parts

FIG 4 Parts.JPG

FIG 5 Parts.JPG

Assembly

FIG 6 Assembly.JPG

1. Mounting the front axle

Turn the vehicle body (1) upside down.
Remove all the parts from the front axle plate (7).
Fit the front axle plate against the front axle support (A).
Fit a Ø 5 mm washer (12) against the front axle plate (7).
Insert the M5 x 14 machine screw (14) through the Ø 5 mm washer (12), the front axle plate (7) and out through the front axle support (A), fit and hold a Ø 5 mm washer (12) against the front axle support (A), then fit a Ø 5 mm locknut (10) to the end of the screw.
While holding the locknut (10) with the pliers, tighten the screw (14) with a screwdriver.
Repeat for the other side.

2. Mounting the rear axle

Remove all the parts from the rear axle (8).
Insert the real axle (8) through the hole in the rear of the vehicle body.

3. Mounting the driving wheels

Fit the driving wheel (2) onto the rear axle (8).
Make it match with the gear box.
Fit a (11) washer onto the rear axle (8).
Fit a locknut (9) to the end of rear axle (8).
Repeat this procedure to assemble the other diving wheel to rear axel. Tighten the locknuts (9) on both sides of rear axle with two spanners. DO NOT over-tighten.

4. Mounting the wheels

Remove a Ø10 locknut (9) and a Ø12 washer (11) from the front axle. And leave over a Ø12 washer (11).
Fit a wheel (3) onto the front axle.
Fit a Ø12 washer (11) onto the front axle.
Fit a Ø12 locknut (9) to the end of the front axle. And tighten with a spanner, DO NOT over-tighten. Repeat this procedure to assemble the other wheel(s).

After assembling any wheel to the axles, please check the gap between the screw thread and the collapsible (refer to below picture A), if the gap is too big, please add two or three washers inside the wheel, But after tightening the nut outside the wheel, please turn the wheel by your finger to check if the wheel can run smoothly, this is very important, because if the wheel can run smoothly, it is ok, but if the nut press the wheel and the wheel can’t run smoothly, the motor will be broken easily! Then you need to decrease one or two washers to make sure the wheel can run smoothly!

FIG 8 Assembly.JPG

5. Steering shaft assembly

Turn the vehicle body (1) on its side.
Insert the straight end of the steering shaft (6) up through the hole in the vehicle body (1).
Insert the bent end of the steering shaft (6) through the hole in the front axle plate (7). Fit a Ø10 washer (19) onto the steering shaft, and insert a split pin (17) through the hole in the steering shaft. Bend the ends of the split pin back using a pair of pliers.

6. Fitting the Batteries

Remove the screw in the battery cover on the back of the handle bar with a screwdriver and lift to open.
Insert two “AA” batteries (not included)
Replace the battery cover.

Battery warning:
Non-rechargeable batteries are not to be recharged!
Do not open! Do not dispose of in fire!
Do not mix old and new batteries!
Do not mix alkaline batteries, standard (carbon-zinc) or rechargeable batteries!
Rechargeable batteries are to be removed from the toy before being charged!
Rechargeable batteries are only to be charged under adult supervision!
The supply terminals are not to be short-circuited!

7. Mounting the handle bar
Insert the handle bar (4) to the end of the steering shaft (6).
Tighten the machine screw (13) and nut (10) back in the same location with a screwdriver.

8. Battery connection
Connect all connectors as shown. Make sure the red wire is well connected with the red terminal on the battery, and same as the black one.The motor connectors are interchangeable.

FIG 10 Assembly.JPG

9. Assembly the seat
Insert the tabs on the seat (5) into the slots in the vehicle body, and tighten a machine screw (20) to secure it with a screwdriver

FIG 11 Assembly.JPG

Charging Your Vehicle

The POWER SWITCH must be turned in OFF position when charging.
Plug the charger port into the input socket.
Plug the charger plug into a wall outlet. The battery will begin charging.
The charge time is 9 hours.
Do not charge the battery more than once within 24 hours.
Charger and battery heat up during the charging process.

Warning!

The charger is not a toy. Only use the charger supplied.
The battery may only be charged by or under the supervision of an adult.
The terminals must not be short-circuited.
The charger must be checked regularly for damage to the cable, plug, housing and other parts. If any damage is found, the charger must not be used until the damage has been repaired.
Let the model cool off sufficiently after each use before putting it back into operation.
When using an additional batteries let it cool off for minimum 15 minutes until the model is operated again. Overheating can damage the electronics or may result in fire.
Always disconnect the model from the charger immediately after charging. Always disconnect the charger from the power supply immediately after disconnecting the model. Inserting the rechargeable model or charger after charging will result in damage to the model, charger or the power supply (fire hazard).
Use the charger only in dry rooms.

FIG 12 Assembly.JPG

Functions

ON/Off switch: With the ON / OFF switch you start the vehicle.
Shift Lever:
Forward: Press the “Forward-backward switch” on the “Forward” position.
Reverse: Press the “Forward-backward switch” on the “Backward” position.
IMPORTANT!
Always stop vehicle when changing the direction to avoid damage the gears and motor.
Sounds buttons
Speed
High speed = Fast speed
Low speed = Slow speed

Important operating information:
In 1st gear the engine power is reduced and the rear wheels can turn at different speeds depending on the load. This allows slower driving and, above all, a small turning circle. This also means that in first gear, when starting off, or when driving over a small obstacle on one side, the loaded wheel can stop and the driving force is transferred to the unloaded wheel. In order to achieve full engine power and to distribute the driving force evenly over both wheels, it is necessary to shift into 2nd gear. Attention! In 2nd gear not only the speed increases but also a larger turning circle is achieved.
5 Foot pedal: To move the car, press the pedal down. To brake or slow down, release pressure from the pedal.

FIG 13 Assembly.JPG

Caution
Always switch off the model immediately after each use. Immediately after each use the battery should be disconnected from the model. The battery can be deeply discharged by leaving it switched on accidentally or leaving it plugged in. Deep discharge causes the battery to lose power or can be damaged to such an extent that charging or discharging is no longer possible or the battery can self-ignite during charging or discharging (fire hazard). Never attempt to charge or discharge deeply discharged batteries. The battery voltage should never fall below 11,9 volts to avoid deep discharge. The fully charged battery has a voltage of approx. 13 Volt. After use, the intact battery should be fully charged immediately after a cooling phase of at least 10 minutes but at the latest after 12 hours to avoid subsequent deep discharge by self- discharge. If the battery is not used or stored for a longer period of time, the battery should be checked for voltage (min. 12,3 volts) or damage at least every 3 months and charged or disposed of if necessary.

Troubleshooting

The vehicle does not run
● The battery may low on power.
After each use, or once a month minimum, charge the battery
. Do not leave the battery on the charger for more than 9 hours.
● Thermal fuse has tripped.
The vehicle is equipped with a self-resetting fuse. When the vehicle is overloaded or operated incorrectly; the self-resetting fuse will be cut off for 5 – 20 seconds before becoming operational again.
The self-resetting fuse is under the seat (Refer to the picture.)
To avoid the fuse cut off the power, follow these guidelines:
DO NOT overload the vehicle, Maximum weight allowed: 30 kg
DO NOT tow anything behind the vehicle.
DO NOT drive up steep slopes.
DO NOT drive into fixed objects, which may cause the wheels to spin, causing the motor to overheat.
DO NOT drive in very hot weather, components may overheat.
DO NOT tamper with the electric system, Doing so may create a short circuit, causing the fuse to trip.
● Wheel nuts are loose.
If the nuts are not tight, the wheels will not engage the forward gears. Tighten the nut with the nut wrench.
● Battery connector or wires are loose.
Make Sure the battery connectors are firmly plugged in to each other.
● Battery is dead.
Have you properly maintained the battery according to the directions? Is the battery old?
Your battery may need to be replaced.
● Electric system is damaged.
Water may have corroded the system, or loose dirt, gravel or sand might have jammed the switch.
● Motor is damaged.
The motor needs professional repair
The battery will not recharge
● Battery connector or adapter connector is loose.
Make sure the battery connector and adapter connector are firmly plugged together.
● Charger is not plugged in.
Make sure the charger is plugged into the wall outlet and the power flow to the outlet is on.
● Charger is not working.
Is the charger warm while charging? If not, the charger may
The vehicle does not run very long.
● Battery may be undercharged.
You may not be charging the battery long enough. After each use, or once a month minimum, charge the battery
. Do not leave the battery on the charger for more than 9 hours.
● Battery is old.
The battery will eventually lose the ability to hold a charge. Depending on the amount of use, and varying conditions, the battery should operate for one to three years. Replace the battery with a new one.
Battery buzzes or gurgles when charging.
● This is normal and not a cause for concern. It may also be silent when charging, which is also normal.
5. Charger feels warm when recharging battery.
● This is normal and not a cause for concern.

You can find further solutions to problems on the Internet in our FAQ at

https://jamara-shop.com/FAQ

FIG 14.jpg

Spare parts

FIG 15 Spare parts.JPG

FIG 16 Spare parts.JPG

Disposal restrictions

Batteries and accumulators must not be disposed of in domestic waste. You are obliged to dispose of batteries (seperate collection) appropriately. After use you can return batteries free of charge to the retail store. As batteries contain substances that can be irritant, can cause allergy and are highly reactive, separate collections and proper recycling is important to the environment and to your health. If the batteries are marked with a chemical symbol Hg, Cd or Pb below the crossed-out waste bin on wheels it refers to that more than 0.0005% of mercury (Hg), more than 0.002% of cadmium (Cd) or more than 0.004% Lead (Pb) is included.

Disposal restrictions

Electrical appliances must not be disposed of in domestic waste and must be disposed of separately.
You are obliged to take out the batteries, if possible, and to dispose of the electrical equipment at the communal collection points. Should personal data be stored on the electrical appliance you must remove them by yourself.