PIT BOSS PB1600PSE Wood Pellet Grill Owner’s Manual

June 13, 2024
PIT BOSS

PIT-BOSS-LOGO

PIT BOSS PB1600PSE Wood Pellet Grill

PIT-BOSS-PB1600PSE-Wood-Pellet-Grill-FIG-1 \(22\)

Product Information

  • Product Name: Electric Pellet Fuel-Burning Appliance
  • Product Model: ITM. / ART. 5139521

Information

The electric pellet fuel-burning appliance should be installed and used following the instructions provided in this manual to avoid property damage, bodily injury, or even death. It is important to contact local building or fire officials to inquire about any restrictions and installation inspection requirements in your area.

Dangers and Warnings:

  • Ensure proper maintenance and maintain required clearance of combustible materials to prevent appliance fires.
  • If a grease fire occurs, turn off the grill, leave the lid closed until the fire is out, unplug the power cord, and do not throw water or try to smother the fire. Use an all-class (class ABC) approved fire extinguisher if necessary.
  • Keep electrical supply cords and the fuel away from heated surfaces. Do not use the grill in the rain or near any water source.
  • Always power off the appliance and allow the shut-down cycle to run before unplugging or cleaning. Failure to do so may result in damage, serious injury, fire, electric shock, or death.
  • Do not transport the grill while in use or when hot. Ensure the fire is completely out and the grill is cool to the touch before moving.
  • Use heat-resistant barbecue mitts or gloves when operating the grill. Do not use accessories not specified for use with this appliance. Avoid placing flammable items in the storage space under the barbecue. Remove pots and pans when the appliance is unattended.
  • Do not remove the metal safety screen mounted to the interior of the hopper unless directed by Customer Care or an authorized dealer. This screen prevents contact with the auger feed system.
  • Keep young children and pets away from the hot parts of the barbecue to prevent serious injury.
  • This appliance is not recommended for children, persons with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless under direct supervision or instruction by a responsible person.

Product Usage Instructions

Before using the electric pellet fuel-burning appliance, read and understand the entire manual for proper assembly, operation, and installation. This will ensure safe and trouble-free usage of the wood pellet grill. Retain the manual for future reference.

  1. Contact your local home association, building or fire officials, or authority having jurisdiction to obtain necessary permits, permissions, or information regarding installation restrictions and inspection requirements in your area.
  2. Ensure proper maintenance and clearance to combustible materials to prevent appliance fires.
  3. In case of a grease fire, turn off the grill, leave the lid closed until the fire is out, unplug the power cord, and do not throw water or try to smother the fire. Use an all-class (class ABC) approved fire extinguisher if necessary. Call the Fire Department for uncontrolled fires.
  4. Avoid using the grill in rainy conditions or near water sources.
  5. Always power off the appliance and allow the shut-down cycle to run before unplugging or cleaning.
  6. Do not transport the grill while in use or when hot. Ensure the fire is completely out and the grill is cool to the touch before moving.
  7. Use heat-resistant barbecue mitts or gloves when operating the grill and only use accessories specified for this appliance. Avoid placing flammable items in the storage space under the barbecue. Remove pots and pans when the appliance is unattended.
  8. Do not remove the metal safety screen mounted to the interior of the hopper unless directed by Customer Care or an authorized dealer.
  9. Keep young children and pets away from the hot parts of the barbecue.

SAFETY INFORMATION

MAJOR CAUSES OF APPLIANCE FIRES ARE A RESULT OF POOR MAINTENANCE AND A FAILURE TO MAINTAIN REQUIRED CLEARANCE TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS PRODUCT BE USED ONLY IN ACCORDANCE WITH THE FOLLOWING INSTRUCTIONS. Please read and understand this entire manual before attempting to assemble, operate, or install the product. This will ensure  you receive the most enjoyable and trouble-free operation of your new wood pellet grill. We also advise you retain this manualfor future reference.

DANGERS AND WARNINGS: You must contact your local home association, building or fire officials, or authority having jurisdiction, to obtain the necessary permits, permission, or information on any installation restrictions, such as any grill being installed on a combustible surface, inspection requirements, or even ability to use, in your area.

  1. A minimum clearance of 914 mm (36 inches) from combustible constructions to the sides of the grill, and 914 mm (36 inches) from the back of the grill to combustible constructions must be maintained. Do not install appliance on combustible floors, or floors protected with combustible surfaces unless proper permits and permissions are obtained by authorities having jurisdiction. Do not use this appliance indoors, in an enclosed or unventilated area, inside homes, vehicles, tents, garages. This wood pellet appliance must not be placed under overhead combustible ceiling or overhang. Keep your grill in an area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
    • WARNING: Be aware of building combustible material, maintain the fire to avoid over-firing. Should a grease fire occur, turn the grill OFF and leave the lid closed until the fire is out. Unplug the power cord. Do not throw water on the unit. Do not try to smother the fire. Use of an all-class (class ABC) approved fire extinguisher is valuable to keep on site. If an uncontrolled fire does occur, call the Fire Department.
  2. Keep electrical supply cords and the fuel away from heated surfaces. Do not use your grill in the rain or around any water source.
  3. After a period of storage, or non-use, check the Burn Pot for obstructions, the hopper for foreign objects, and any air blockage around the fan intake or chimney. Clean before use. Regular care and maintenance is required to prolong the lifespan of your unit. If the grill is stored outside during the rainy season or seasons of high humidity, care should be taken to insure that water does not get into the hopper. When wet or exposed to high humidity, wood pellets will expand greatly, decompose, and may jam the feed system. Always disconnect the power, before performing any service or maintenance.
    • IMPORTANT! Always power off the appliance and allow the shut-down cycle to run. Unplug the appliance only once the shut-down cycle is complete, and/or before cleaning. Failure to follow this warning can cause damage, serious injury, fire, electric shock, or death. Do not transport your grill while in use or while the grill is hot. Ensure the fire is completely out and that the grill is completely cool to the touch before moving.
  4. It is recommended to use heat-resistant barbecue mitts or gloves when operating the grill. Do not use accessories not specified for use with this appliance. Do not put a barbecue cover or anything flammable in the storage space area under the barbecue. Remove pots and pans while the operating appliance is unattended, to reduce the risk of fire.
  5. To prevent fingers, clothing or other objects from coming in contact with the auger feed system, the appliance is equipped with a metal safety screen, mounted to the interior of the hopper. This screen must not be removed unless directed by Customer Care or an authorized dealer.
    • This appliance is not recommended for children, persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they are under direct supervision or instruction by a person responsible for their safety.
  6. Parts of the barbecue may be very hot, and serious injury may occur. Keep young children and pets away while in use.
  7. Do not enlarge igniter holes or Burn Pots. Failure to follow this warning could lead to a fire hazard and bodily harm and will void your warranty.
  8. The product may have sharp edges or points. Contact may result in injury. Handle with care.

DISPOSAL OF ASHES
Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. When ashes are disposed of by burial in soil, or otherwise locally dispersed, they should be retained in a closed container until all cinders have thoroughly cooled.
WOOD PELLET FUEL
This pellet cooking appliance is designed and approved for pelletized, all- natural, wood fuel only. Any other type of fuel burned in this appliance will void the warranty and safety listing. You must only use all-natural wood pellets, designed for burning in pellet barbecue grills. Do not use fuel with additives. Wood pellets are highly susceptible to moisture and should always be stored in an airtight container. If you are storing your grill, without use, for an extended period, we recommend clearing all pellets from your grill’s hopper and auger, to prevent jams. The pellet fuel mean heating value in 18,569 – 20,362 KJ/KG (8000 – 8770 BTU/LB), with ash content < 1%. Do not use spirit, petrol, gasoline, lighter fluid, or kerosene for lighting or refreshing a fire in your grill. Keep all such liquids well away from the appliance when in use. At the time of printing, there is no industry standard for barbecue wood pellets, although most pellet mills use the same standards to make wood pellets for domestic use. Further information, can be found at www.pelletheat.org or the Pellet Fuel Institute. Contact your local dealer on the quality of pellets in your area, and for information on brand quality. As there is no control over the quality of pellets used, moisture-affected pellets, we assume no responsibility for damage caused by poor quality of fuel.
CREOSOTE
Creosote – formation, and need for removal. When burning, it produces black smoke with a residue that is also black in color. When wood pellets are burned slowly, they produce tar and other organic vapors that combine with expelled moisture to form creosote. The creosote vapors condense in a relatively cool oven flue and exhaust hood of a slow-burning fire. As a result, creosote residue accumulates on the flue lining and exhaust hood. When ignited, this creosote makes an extremely hot fire. The grease duct should be inspected at least twice a year to determine when grease and/or creosote buildup has occurred. When grease or creosote has accumulated, it should be removed to reduce the risk of fire.

CARBON MONOXIDE (“the silent killer”)

  • Carbon monoxide is a colorless, odorless, tasteless gas produced by burning gas, wood, propane, charcoal, or other fuel. Carbon monoxide reduces the blood’s ability to carry oxygen. Low blood oxygen levels can result in headaches, dizziness, weakness, nausea, vomiting, sleepiness, confusion, loss of consciousness or death. Follow these guidelines to prevent this colorless, odorless gas from poisoning you, your family, or others:
  • See a doctor if you or others develop cold or flu-like symptoms while cooking or in the vicinity of the appliance. Carbon monoxide poisoning, which can easily be mistaken for a cold or flu, is often detected too late.
  • Alcohol consumption and drug use increase the effects of carbon monoxide poisoning.
  • Carbon monoxide is especially toxic to mothers and children during pregnancy, infants, the elderly, smokers, and people with blood or circulatory system problems, such as anemia, or heart disease.

SAFETY LISTING
In accordance with the procedures and specifications listed in the UL 2728A-2019 “pellet fuel-burning cooking appliances” and ULC/ORD C2728-19 “pellet fuel burning equipment.” Pit Boss® Grills pellet cooking appliances have been independently tested and listed by CSA (an accredited testing laboratory) to UL and ULC standards.

FCC

FCC COMPLIANCE STATEMENT
This device complies with Part 15 of FCC Rules. Operation is subject to the following two conditions:

  1. This device may not cause harmful interference, and
  2. This device must accept any interference received, including interference that may cause undesired operation.

This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with a minimum distance of 20cm between the radiator and your body. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter.  This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of FCC Rules.These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

  • Reorient or relocate the receiving antenna.
  • Increase the separation between the equipment and the receiver.
  • Connect the equipment to an outlet on a circuit different from that to which the receiver is connected.
  • Consult the dealer or an experienced radio/TV technician for help.

Caution: The user is cautioned that changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. The Bluetooth® word mark and logo are registered trademarks owned by Bluetooth® SIG, Inc. and any use of such marks by Pit Boss® Grills is under license. Other trademarks and tradenames are those of their respective owners.

PARTS & SPECS

Part# Description
1 Top Cooking Rack (x1)
2 Middle Cooking Rack (x1)
3 Cooking Grate (x1)
4 Flame Broiler™ Slider (x1)
5 Flame Broiler™ Main Plate (x1)
6 Rack Hanger (x1)
7 Lid Handle (x1)
8 Main Barrel/Hopper Assembly (x1)
9 Meat Probe (x2)
10 Flame Broiler™ Adjusting Bar Handle (x1)
11 Flame Broiler™ Adjusting Bar (x1)
12 Left Support Leg – Front (x1)
13 Left Support Leg – Back (x1)
14 Right Support Leg – Front (x1)
15 Right Support Leg – Back (x1)
16 Side Shelf Bracket / Left (x1)
17 Side Shelf Bracket / Right (x1)
18 Side Shelf (x1)
19 Grease Bucket (x1)
20 Front Shelf Bracket / Left (x1)
21 Front Shelf Bracket / Right (x1)
22 Front Shelf (x1)
23 Bottom Shelf (x1)
24 Foot Gasket – A (x2)
25 Foot Gasket – B (x2)
26 Locking Caster Wheels (x4)
A Screw (x38)
B Washer (x36)
C Locking Washer (x32)
D Tool Hook (x3)
E Screw (x4)
F Nut (x4)
G Bushing (x4)

NOTE: Due to ongoing product development, parts are subject to change without notice. Contact Customer Care if parts are missing when assembling the unit.PIT-BOSS-PB1600PSE-Wood-Pellet-Grill-FIG-1 \(1\)

PB – ELECTRIC REQUIREMENTS
INPUT: AC 110-120 V, 60 Hz, 3-PRONG GROUNDED PLUG OUTPUT: DC 12V / 85W

MODEL| ASSEMBLED (WxDxH)| WEIGHT| COOKING AREA| TEMPERATURE RANGE
---|---|---|---|---
__

PB

| __

PB1600PSE

| __

1,590 MM x 757 MM x 1,242 MM

62.60 IN. x 29.80 IN. x 48.90 IN.

| __

97.3 KG / 214.5 LB

| TOP RACK – 2,474.8 CM² / 383.6 SQ. IN. MIDDLE – 3,249.6 CM² / 503.7 SQ. IN. MAIN – 4,587.1 CM² / 711.0 SQ. IN. TOTAL – 10,311.5 CM² / 1,598.3 SQ. IN.| __

150-500°F / 65-260°C

ASSEMBLY PREPARATION

Parts are located throughout the shipping carton, including underneath the grill. Inspect the grill, parts, and hardware blister pack after removing them from the protective shipping carton. Discard all packaging materials from inside and outside of the grill before assembly, then review and inspect all parts by referencing the parts list. If any part is missing or damaged, do not attempt to assemble it. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss® Customer Care for parts.

Tools required for assembly: screwdriver and level. Tools not included.

ASSEMBLY INSTRUCTIONS

IMPORTANT: It is advised to read each step entirely before starting assembly on instructions. Do not tighten screws completely until all screws for that step have been installed. Hardware combination involving a locking washer and washer should be installed with the locking washer closest to the head of the screw.

  1. MOUNTING THE LEGS TO THE MAIN BARREL

    • Parts Required:
    • 1 x Main Barrel /Hopper Assembly (#8)
    • 1 x Left Support Leg – Front (#12)
    • 1 x Left Support Leg – Back (#13)
    • 1 x Right Support Leg / Front (#14)
    • 1 x Right Support Leg / Back (#15)
    • 12 x Screw (#A)
    • 12 x Locking Washer (#C)
    • 12 x Washer (#B)
    • Installation
    • Place a piece of cardboard on the floor to prevent scratching the unit and parts during assembly. Lay the Main Barrel on its side on the cardboard, hopper end is pointed upward.
    • Mount the Front-Right Support Leg to the floor end of the Main Barrel using three screws, locking washers, and washers, through the three predrilled holes. Install screws from the inside of the Main Barrel. Repeat installation for the Back-Right Support Leg. Note illustration 1A.
    • Next, mount the Front-Left Support Leg to the hopper end of the Main Barrel using three screws, locking washers, and washers, through the three pre-drilled holes. Install screws from the inside of the Main Barrel. Repeat installation for the Back-Left Support Leg. Note illustration 1B.
    • IMPORTANT: Do not tighten screws completely until bottom shelf is installed in next step.PIT-BOSS-PB1600PSE-Wood-Pellet-Grill-FIG-1 \(2\)
  2. INSTALLING THE BOTTOM SHELF

    • Parts Required:
    • 1 x Bottom Shelf (#23)
    • 4 x Screw (#A)
    • 4 x Washer (#B)
    • 4 x Locking Washer (#C)
    • Installation:
    • Mount the Bottom Shelf to each Support Leg using a screw, locking washer, and washer. Ensure the flat surface of the shelf is facing up towards the Grill Barrel.
  3. ADDING WHEELS TO THE CART

    • Parts Required:
    • 2 x Foot Gasket – A (#24)
    • 2 x Foot Gasket – B (#25)
    • 4 x Locking Caster Wheels (#26)
    • 12 x Screw (#A)
    • 12 x Washer (#B)
    • 12 x Locking Washer (#C)
    • Installation:
    • Place Foot Gasket between the Support Leg and the Locking Caster Wheel. Hand-tightening three screws, locking washers, and washers into the holes on each Support Leg. Ensure that each Locking Caster Wheel is inserted completely. Note illustration.
    • Once the shelf is secure, carefully lift the grill into an upright position.
    • IMPORTANT: Re-tighten the support leg screws to ensure they are completely secure after positioning the grill upright.
  4. INSTALLING THE LID HANDLE

    • Parts Required:
    • 1 x Lid Handle (#7)
    • Installation:
    • Remove the pre-installed screws from the Lid Handle. From inside the barrel lid, insert one screw to protrude to the outside, then hand tighten the screw (from the inside) into the Lid Handle.
    • Repeat the same installation for the other end of the Lid Handle.PIT-BOSS-PB1600PSE-Wood-Pellet-Grill-FIG-1 \(3\)
  5. ASSEMBLING THE SIDE SHELF

    • Parts Required:
    • 1 x Side Shelf (#18)
    • 3 x Tool Hook (#D)
    • Installation:
    • Turn the Side Shelf upside down. On the edge of the Side Shelf with three holes, install the tool hooks into each hole along the edge. The tool hooks will secure to the nut that is pre-mounted on the inside.
  6. MOUNTING THE SIDE SHELF BRACKETS

    • Parts Required:
    • 1 x Side Shelf Bracket / Left (#16)
    • 1 x Side Shelf Bracket / Right (#17)
    • 4 x Screw (#A)
    • 4 x Washer (#B)
    • 4 x Locking Washer (#C)
    • Installation:
    • Hand-tighten a Side Shelf Bracket with two screws, locking washers, and washers to the right-facing side of the Main Barrel.
    • Repeat for the other Side Shelf Bracket.
    • NOTE: Do not tighten screws completely until all screws have been installed. Once all screws are installed, then tighten securely.
  7. SECURING THE SIDE SHELF

    • Parts Required:
    • 1 x Side Shelf (#18)
    • 2 x Washer (#B)
    • 2 x Screw (#E)
    • 2 x Nut (#F)
    • 2 x Bushing (#G)
    • Installation:
    • Place Side Shelf onto the Side Shelf Brackets and from underneath secure each side with a nut, washer, bushing, and screw. The screw should be on the inside edge of the Support Bracket.
    • Repeat for the other side.
    • IMPORTANT: Avoid using the shelves to move or lift the grill. The weight of the unit will cause the shelves to break, which is not covered by warranty.PIT-BOSS-PB1600PSE-Wood-Pellet-Grill-FIG-1 \(4\)
  8. SECURING THE FRONT SHELF BRACKETS

    • Parts Required:
    • 1 x Front Shelf Bracket / Left (#20)
    • 1 x Front Shelf Bracket / Right (#21)
    • 6 x Screw (#A)
    • Installation:
    • Attach one Front Shelf Bracket to the front of the grill barrel by using three screws. Install each screw halfway, then tighten completely when all three screws are mounted and aligned properly.
    • Repeat the same installation for the other Front Shelf Bracket.
  9. INSTALLING THE FRONT SHELF

    • Parts Required:
    • 1 x Front Shelf (#22)
    • 2 x Washer (#B)
    • 2 x Screw (#E)
    • 2 x Nut (#F)
    • 2 x Bushing (#G)
    • Installation:
    • From underneath, insert the screw (from the outside) into the Front Shelf Bracket and the Front Shelf, then add the bushing onto the screw, the washer, then the nut.
    • Repeat installation for the other side of the Front Shelf.
    • NOTE: When installed correctly, the Front Shelf can be raised (for use)and lowered (for storage) with ease.
    • IMPORTANT: Avoid using the shelves to move or lift the grill. The weight of the unit will cause the shelves to break, which is not  covered by warranty.
  10. INSTALLING THE FLAME BROILER™ COMPONENTS

    • Parts Required:
    • 1 x Flame Broiler™ Slider (#4)
    • 1 x Flame Broiler™ Main Plate (#5)
    • 1 x Flame Broiler™ Adjusting Bar Handle (#10)
    • 1 x Flame Broiler™ Adjusting Bar (#11)
    • Installation:
    • Insert the Flame Broiler™ Main Plate into the Main Grill, right side first. Rest the Flame Broiler™ Main Plate on the built-in ledge (on the inside right) of the Main Grill that directs grease towards the grease bucket. Slide the entire piece to the left side, and the two slots on the Flame Broiler™ Main Plate will fit into the rounded ledge above the Burn Pot. It will sit slightly at a downward angle. Note 10A.PIT-BOSS-PB1600PSE-Wood-Pellet-Grill-FIG-1 \(5\)
    • IMPORTANT: If the Flame Broiler™ Main Plate is on the base of the barrel, it is installed incorrectly. The Flame Broiler™ Main Plate should sit at an angle, with the left side sitting higher than the right. Poor installation of this part may result in damage to your Main Grill barrel.
    • Place the Flame Broiler™ Slider on top of the Flame Broiler™ Main Plate, covering the slotted openings. Ensure the raised tab is on the left, to easily adjust for direct or indirect flame when cooking. Note illustration 10B. Both Flame Broiler™ parts are lightly coated with oil to avoid rusting when shipped.
    • Next, remove the Flame Broiler™ Adjusting Bar Handle from the Flame Broiler™ Adjusting Bar. Insert the Flame Broiler™ Adjusting Bar through the opening hole on the left side of the Main Barrel. Add the FlameBroiler™ Adjusting Bar Handle back onto the end outside the barrel. Next, slide the notched end of the Adjusting Bar into the locking tab on the Flame Broiler™ Slider, giving you adjustable access to the Flame Broiler™ Slider on the main plate. Note steps in 10C and 10D.
    • NOTE: When the Flame Broiler™ Slider is open and direct flame is used, do not leave the grill unattended for any period of time.
  11. INSTALLING THE COOKING COMPONENTS

    • Parts Required:
    • 1 x Top Cooking Rack (#1)
    • 1 x Middle Cooking Rack (#2)
    • 1 x Cooking Grate (#3)
    • Installation:
    • Place the Cooking Grate on the lower ledges inside of the Main Barrel. Next, place the Middle Cooking Rack on the middle ledges inside the Main Barrel. Lastly, place the Top Cooking Rack on the top ledges inside of the Main Barrel.
    • NOTE: To maintain the searing and grilling performance of your Cooking Grates, regular care and maintenance is required.PIT-BOSS-PB1600PSE-Wood-Pellet-Grill-FIG-1 \(6\)
  12. MOUNTING THE RACK HANGER

    • Parts Required:
    • 1 x Rack Hanger (#6)
    • Installation:
    • Secure the Rack Hanger to the back panel of the Main Barrel using the pre-assembly two screws. Cooking Racks can be hung on the Rack, Hanger while not in use.
  13. PLACING THE GREASE BUCKET

    • Parts Required:
    • 1 x Grease Bucket (#19)
    • Installation:
    • Place the Grease bucket on the spout hook on the end of the Main Barrel. Ensure it is level to avoid grease spills.
    • The unit is now completely assembled.
  14. CONNECTING TO A POWER SOURCE

    • STANDARD OUTLET
      This appliance requires 110-120V and 60Hz. It must be a 3-prong grounded plug. Ensure the grounded end is not broken off before use.

    • ON THE ROAD
      A Pit Boss® unit can operate using a 12-volt, 100-watt inverter plugged into your automobile outlet.

    • IMPORTANT: Disconnect the unit from the power source when not in use.PIT-BOSS-PB1600PSE-Wood-Pellet-Grill-FIG-1 \(7\)

OPERATING INSTRUCTIONS

With today’s lifestyle of striving to eat healthy and nutritious foods, one factor to consider is the importance of reducing fat intake. One of the best ways to cut down on fat in your diet is to use a low-fat method of cooking, such as grilling. As a pellet grill uses natural Hardwood pellets, the savory Hardwood flavor is cooked into the meats, reducing the need for high sugar- content sauces. Throughout this manual, you will notice the emphasis on grilling food slowly at LOW or MEDIUM temperature settings.

GRILL ENVIRONMENT

  1. WHERE TO SET UP THE GRILL
    • With all outdoor appliances, outside weather conditions play a big part in the performance of your grill and the cooking time needed to perfect your meals.
    • All Pit Boss® units should keep a minimum clearance of 914mm (36 inches) from combustible constructions, and this clearance must be maintained while the grill is operational.
    • This appliance must not be placed under an overhead combustible ceiling or overhang. Keep your grill in an area clear from combustible materials, gasoline, and other flammable vapors and liquids.
  2. COLD WEATHER COOKING
    • As it becomes cooler outside, that does not mean that grilling season is over! The crisp cool air and heavenly aroma of smoked foods will help cure your winter blues.
    • Follow these suggestions on how to enjoy your grill throughout the cooler months:
    • If smoking at low temperatures fails, increase the temperature slightly to achieve the same results.
    • Organize – Get everything you require ready in the kitchen before you head outdoors.
    • During the winter, move your grill to an area that is out of the wind and direct cold. Check local bylaws regarding the proximity of your grill in relation to your home and/or other structures. Put everything you need on a tray, bundle up tight, and get it done!
    • To help keep track of the outside temperature, place an outdoor thermometer close to your cooking area. Keep a log or history of what you cooked, the outdoor temperature, and the cooking time. This will help later down the road to help you determine what to cook and how long it will take.
    • In very cold weather, increase your preheating time by at least 20 minutes.
    • Avoid lifting the lid any more than necessary. Cold gusts of wind can completely cool your grill temperature. Be flexible with your serving time; add extra cooking time each time you open the lid.
    • Have a heated platter or a dish cover ready to keep your food warm while making the trip back inside.
    • Ideal foods for winter cooking are those that require little attention, such as roasts, whole chickens, ribs, and turkey.
    • Make your meal preparation even easier by adding simple items such as vegetables and potatoes.
  3. HOT WEATHER COOKING
    • As it becomes warmer outdoors, the cooking time will decrease.
    • Follow these few suggestions on how to enjoy your grill throughout the hot months:
    • Adjust your cooking temperatures downward. This helps to avoid unwanted flare-ups.
    • Use a meat thermometer to determine the internal temperature of your foods. This helps in preventing your meat from overcooking and drying out.
    • Even in hot weather, it is still better to cook with the lid of your grill down.
    • You can keep foods hot by wrapping them in foil and placing them in an insulated cooler. Stuff crumpled up newspaper around the foil and this will keep food hot for 3 to 4 hours.

GRILL TEMPERATURE RANGES
All temperatures listed below are approximate and are affected by the following factors: outside ambient temperature, the amount and direction of wind, the quality of pellet fuel being used, the lid being opened, and the quantity of food being cooked.

  • HIGH TEMPERATURES: 205-260°C / 401-500°F
    This range is best used to sear and grill at a high heat. Use in tandem with the flame broiler (slide plate) for indirect or direct flame cooking. With the flame broiler open, the direct flame is used to create those “blue” steaks, as well as flame-kissed vegetables, garlic toast or s’mores! When the flame broiler is closed, the air circulates around the barrel, resulting in convection heat. High temperature is also used to preheat your grill, burn off the cooking grates, and achieve high heat in extreme cold weather conditions.

  • MEDIUM TEMPERATURES: 135-180°C / 275-356°F
    This range is best for baking, roasting, and finishing off that slow-smoked creation. Cooking at these temperatures will greatly reduce the chances of a grease flare-up. Ensure that the flame broiler slider in the closed position, covering the slotted openings. Great range for cooking anything wrapped in bacon, or where you want versatility with control.

  • LOW TEMPERATURES: 65-125°C / 150-257°F
    This range is used to slow roast, increase smoky flavor, and to keep foods warm. Infuse more smoke flavor and keep your meats juicy by cooking longer at a lower temperature (also known as low and slow). Recommended for the big turkey at Thanksgiving, juicy ham at Easter, or the huge holiday feast.

Smoking is a variation on true barbecuing and is truly the main advantage of grilling on a wood pellet grill. Hot smoking, another name for low and slow cooking, is generally done between 65-125oC / 150-257oF. Hot smoking works best when longer cooking time is required, such as large cuts of meats, fish, or poultry.
TIP: To intensify that savory flavor, switch to a low-temperature range immediately after putting your food on the grill. This allows the smoke to penetrate the meats. The key is to experiment with the length of time you allow for smoking before the meal is finished cooking. Some outdoor chefs prefer to smoke at the end of a cook, allowing the food to keep warm until ready to serve. Practice makes perfect!

UNDERSTANDING THE CONTROLLER
This PID (proportional-integral-derivative) Controller is very much the same as the controls on your kitchen oven. The main advantages are the ability to automatically compensate for the different ambient conditions and fuel types.
IMPORTANT: The temperature inside of any grill will vary greatly from location to location. Even instruments calibrated together may not agree with each other.PIT-BOSS-PB1600PSE-Wood-Pellet-Grill-FIG-1
\(8\)PIT-BOSS-PB1600PSE-Wood-Pellet-Grill-FIG-1
\(9\)PIT-BOSS-PB1600PSE-Wood-Pellet-Grill-FIG-1
\(10\)PIT-BOSS-PB1600PSE-Wood-Pellet-Grill-FIG-1
\(11\) PIT-BOSS-PB1600PSE-Wood-Pellet-Grill-FIG-1
\(12\) PIT-BOSS-PB1600PSE-Wood-Pellet-Grill-FIG-1
\(13\)

CONTROLLER FUNCTIONS

SETTING THE GRILL TEMPERATURE

  • The Grill Probe measures the internal temperature of the Main Barrel. When the Set temperature is adjusted, the Grill Probe will read the actual temperature inside the Main Barrel and adjust to the desired Set temperature.
  • IMPORTANT: The temperature of your unit is highly dependent on ambient outdoor weather, the quality of pellets used, the flavor of pellets, and the quantity of food being cooked.

SETTING/ADJUSTING THE SET TEMPERATURE
To adjust the desired Set temperature of the grill, follow the steps below:

  1. Press the Controller Knob. The Actual temperature will blink to show it is active.
  2. Turn the Controller Knob to see the value change in the Set temperature (“heating to”) area.
  3. Once the desired Set temperature is reached, press the Controller Knob to confirm. The central readout will return back to the Actual Temperature, and the new Set temperature will show below it.

USING THE PROGRAMMABLE MEAT PROBES
A meat probe measures the internal temperature of the meat on the grill, similar to your indoor oven. Insert the stainless steel meat probe into the thickest portion of the meat. The internal temperature of the meat is shown on the display screen. Plug-in the Meat Probe adapter to the meat probe connection port and ensure it is inserted all the way into the plug. You will feel and hear it snap in place.
IMPORTANT: When placing the meat probe into your meat, ensure the meat probe and meat probe wires avoid direct contact with flame or excess heat. This can result in damage to your meat probe. Run the excess wire out the rear exhaust holes of the Main Barrel, the top of the Main Barrel (near the grill lid hinge), or through the front hole near the hopper. When not in use, disconnect from the meat probe connection port, and place in the holes on the hopper handle to keep protected and clean.

SETTING/PROGRAMMING A MEAT PROBE SET TEMPERATURE
To program the desired Set temperature of the Meat Probe, follow the steps below:

  1. Plug in the adapter end of a meat probe into a connection port on the Controller.
  2. Move the Controller Knob over the Meat Probes and press the Controller Knob up or down to access the Probes sub-screen. You can also rotate the Controller Knob and press to select at this state or continue.
  3. Choose a desired cooking temperature by selecting a protein preset, or rotate the Controller Knob to directly select the desired Set temperature. The temperature readout will blink blue while being modified.
  4. Once the desired Set temperature of your selected Meat Probe is reached, press the Controller Knob to confirm.
    • IMPORTANT: P1 is a programmable meat probe with Controller control. Not only will it cook the meat to your desired temperature, but once P1 reaches the Set temperature, a beep will sound and a bell icon will appear. The grill will reduce temperature to low (65°C / 150°F) automatically to keep food warm until ready to serve. P2 is a programmable meat probe as well. Once P2 reaches the Set temperature, a beep will sound and a bell icon will appear.

CONNECTING TO THE PIT BOSS® APP
Follow these instructions on how to connect your grill to the Pit Boss® app with your Android™ or iOS® device. The app will allow you to control and monitor your grill and meat probe temperatures from your mobile device. Enjoy the benefits that Pit Boss® mobile connectivity has to offer!

  1. Download the Pit Boss® app. Open the app and allow Bluetooth® to be enabled for setup. New users will need to create an account and follow the prompts to log in.
  2. If you are within Bluetooth® range (9 m / 30 ft), the Pit Boss® app will automatically detect your grill. Select your grill model. If you do not see your grill on the screen, ensure your unit is connected to a power source and is turned on.
  3. Name your grill model (ie. My Smoker) in the app and select “Connect” at the bottom of the screen. This will save your grill model in the devices menu.
  4. From the devices menu, click the grill model to connect. This will show you the controller screen.
  5. Click the settings option (gear) in the top-right corner, enter your Wi-Fi credentials, and then click the check mark at the bottom of the screen to connect. Now both Bluetooth® and Wi-Fi (cloud) icons will show on the device menu, showing that the grill is connected.
  6. While using the app, the screen will shine bright when the grill is active and connected. If the app screen or grill goes dark on the devices menu, check your wireless connection or power source.

AUGER PRIMING PROCEDURE
First time using your grill or whenever your grill runs out of pellets in the hopper, you will need to prime the auger. If not primed, the grill will time out before the pellets are ignited, and no fire will start. Follow these steps to prime the auger:

  1. Open the hopper lid. Make sure there are no foreign objects in the hopper or blocking the auger feed system.
  2. Remove all cooking components from the interior of the grill. Locate the burn pot in the bottom of the pellet grill.
  3. Plug the power cord into a power source.
  4. Press and hold the Power Button for 3 seconds to turn the unit on and initiate the start-up cycle.
    • Check to make sure you hear the auger turning. Place your hand above the burn pot and feel for air movement. DO
    • NOT place your hands or fingers inside the burn pot, this can cause injury.
    • After approximately 30 seconds, you should smell the igniter burning and begin to feel the air getting warmer above the burn pot. The igniter tip does not glow red but will get extremely hot and will burn. DO NOT touch the igniter.
  5. Once verified that all electric components are working correctly, press and hold the Power Button for 3 seconds to turn the grill off.
  6. Fill the hopper with all-natural hardwood barbecue pellets.
  7. Press and hold the Power Button for 3 seconds to turn the unit on, and navigate to Menu for the priming options.
  8. Select the 5-second option, and repeat this option until you see pellets drop from the auger into the burn pot.
  9. You now can turn your grill off. Please make sure you allow your grill to stay plugged in until it finishes the cool-down cycle. Once the fan turns off, the grill has completed the shutdown cycle, it is safe to unplug your grill.
  10. Re-install the cooking components into the main barrel.
  11. Your grill is now primed and ready to use! If this is the first use of the grill, proceed with a grill burn-off.

FIRST USE – GRILL BURN-OFF
Once the auger has been primed and before cooking on the grill for the first time, it is important to complete a grill burn-off to burn-off the grill and rid it of any foreign matter.

  1. Follow Automatic Start-up instructions to turn the unit on.
  2. Operate the grill at any temperature over 176°C / 350°F (with the lid down) for 30 to 40 minutes.
  3. Follow Shut-down instructions to turn the unit off, or proceed with grilling at your desired temperature.

AUTOMATIC START-UP PROCEDURE

  1. Confirm the auger is primed. If not, prime the auger.
  2. Plug the power cord into a grounded power source.
  3. Open the hopper lid to check your level of pellets. Refill with all-natural barbecue hardwood pellets if needed.
  4. Check the buckle latch on the bottom of the main barrel to ensure it is fastened (locked) to secure the burn pot.
  5. Open the grill lid. Press and hold the Power Button for three seconds to turn the unit on. This will activate the start-up cycle. The auger feed system will begin to turn, the igniter will begin to glow and the fan will supply air to the burn pot. The lid must remain open during the start-up cycle. The grill will begin to produce smoke while the start-up cycle is taking place. To confirm the start-up cycle has begun properly, listen for a torchy roar, and notice some heat being produced.
  6. Once the heavy, white smoke has dissipated, the start-up cycle is complete. Close the grill lid. Set the desired temperature and start grilling!

COOKING GUIDELINES
Smoking and grilling styles of cooking can give you different results based on time and temperature. For best results, keep a record of what you cooked, at what temperature, how long you cooked for, and the results. The art of hot smoking refers to longer cooking times, but results in more natural hardwood flavor (and a sought-after smoke ring) on your meats. Higher cooking temperatures result in a shorter cooking time, locking in less smoke flavor. For best results, allow time for meats to rest after cooking. This allows the natural juices to migrate back into the meat fiber, giving a much juicer, flavorful cut. Resting times can be as little as 3 minutes and up to 60 minutes, depending on the size of the protein.

MEAT TYPE| COOKING TEMP| ESTIMATED TIME| TARGET TEMP
---|---|---|---
POULTRY
Turkey (whole)| 110°C / 225°F| 30-35 MIN/LB| 74°C / 165°F
Chicken (whole)| 190°C / 375°F| 3-4 HR| 74°C / 165°F
Drumsticks, Breasts| 190°C / 375°F| 1-2 HR| 74°C / 165°F
Small Game Birds| 190°C / 375°F| 1-2 HR| 74°C / 165°F
Duck| 135°C / 275°F| 2-3 HR| 74°C / 165°F
PORK|  |  |
Ham (whole)| 120°C / 250°F| 15-20 MIN/LB| 71°C / 160°F
Roast| 190°C / 375°F| 3-4 HR| 74°C / 165°F
Spare Ribs| 120°C / 250°F| 4 HR| 88°C / 190°F
Baby Back Ribs| 95°C / 200°F| 3-4 HR| 88°C / 190°F
Tenderloin| 110°C / 225°F| 1.5 HR| 82°C / 180°F
Butt (Shoulder)| 110°C / 225°F| 1.5 HR / LB| 93-98°C / 200-210°F
BEEF|  |  |
Steak| 120°C / 250°F| 8-10 MIN| 60°C / 140°F
Tenderloin| 110°C / 225°F| 2-3 HR| 60°C / 140°F
Roast| 110°C / 225°F| 3-4 HR| 63°C / 145°F
Spare Ribs| 110°C / 225°F| 3-4 HR| 79°C / 175°F
Prime Rib| 120°C / 250°F| 15-20 MIN/LB| 57°C / 135°F
Brisket| 110°C / 225°F| 1 HR / LB| 107-121°C / 225-250°F
WILD GAME|  |  |
Tenderloin Roast| 110°C / 225°F

120°C / 250°F

| 1-2 HR / LB

1-2 HR / LB

| 74°C / 165°F

74°C / 165°F

SEAFOOD|  |  |
Fillets| 110°C / 225°F| 30-45 MIN| 63°C / 145°F
Salmon (whole)| 95°C / 200°F| 2-3 HR| 63°C / 145°F
Lobster| 95°C / 200°F| 2-3 HR| 63°C / 145°F

SHUT-DOWN
When finished cooking, with the Main Barrel lid remaining closed, press and hold the Power Button for three seconds to turn off the unit. The grill will begin its automatic cool-down cycle. The auger system will stop feeding fuel, the flame will burn out, and the fan will continue to run until the cool-down cycle is complete.
IMPORTANT: Disconnect unit from the power source when not in use.

CARE AND MAINTENANCE

WARNING: Always disconnect the electrical cord prior to opening the grill for any inspection, cleaning, maintenance, or service work. Ensure the grill is completely cooled to avoid injury.
Any Pit Boss® unit will give you many years of flavorful service with minimum cleaning. Follow these cleaning and maintenance tips to service your grill:

  1. ASH CLEAN-OUT

    • At the bottom of the grill barrel is an ash cleanout feature, giving you easy access to the inside of your burn pot to easily clean it as often as needed.
    • To empty, release the buckle latch on the ash box hook.
    • While holding the handle, slide the ash box away from the buckle, then pull down to remove it. Once emptied, replace the ash box by lifting it back into the bottom of the grill barrel, sliding the ash box towards the buckle, then fastening the ash box hook with the buckle latch.
    • WARNING: This feature can only be operated when the grill is cooled down.
  2. HOPPER ASSEMBLY

  3. Running all pellets out of your auger system is recommended if your grill will be unused for an extended period of time. This can be done by simply running your grill, on an empty hopper, until all pellets have emptied from the auger tube.

  4. Check and clean off any debris from the fan air intake vent, found on the bottom of the hopper. Once the hopper access panel is removed (see Electric Wire Diagram for diagram), carefully wipe off any grease build-up directly on the fan blades. This ensures airflow is sufficient to the feed system. PELLET CLEAN-OUT FEATURE
    The hopper includes a pellet clean-out feature to allow for easy cleaning and the ability to change out wood pellet fuel flavors. To empty, follow these steps:

  5. Place a clean, empty pail under the clean-out door.

  6. Locate the pellet clean-out door and door handle on the back side of the hopper. Lift the door handle to unlock. pull the door handle to open the drop-chute access plate, allowing the pellets from the hopper to empty.

  *  **NOTE:** Use a long-handled brush or wet/dry vacuum to remove excess pellets, sawdust, and debris for a complete clean-out through the hopper screen.
5. Once empty, lift the door handle again to unlock. Push the drop-chute access plate back into place.
6. Push the door handle down to lock closed.![PIT-BOSS-PB1600PSE-Wood-Pellet-Grill-FIG-1 \(15\)](https://manuals.plus/wp-content/uploads/2023/10/PIT-BOSS-PB1600PSE-Wood-Pellet-Grill-FIG-1-15.png)
  1. PROBES
    • Kinks or folds in the Meat Probe wires may cause damage to the part. Wires should be rolled up in a large, loose coil.
    • Although both the Grill Probe and the meat probes are stainless steel, do not place in the dishwasher or submerge in water. Water damage to the internal wires will cause a probe to short out, causing false readings. If a probe is damaged, it should be replaced.
  2. INSIDE SURFACES
    • It is recommended to clean your Burn Pot after every few uses. This will ensure proper ignition and avoid any hard build-up of debris or ash in the Burn Pot.
    • Use a long-handled grill cleaning brush, to remove any food or build-up from the cooking grates. The best practice is to do this while they are still warm from a previous cook. Grease fires are caused by too much-fallen debris on the cooking components of the grill. Clean the inside of your grill on a consistent basis. In the event you experience a grease fire, keep the grill lid closed to choke out the fire. If the fire does not go out quickly, carefully remove the food, turn the grill off, and shut the lid until the fire is completely out. Lightly sprinkle baking soda, if available.
    • Check your grease bucket often, and clean out as necessary. Keep in mind the type of cooking you do.
    • IMPORTANT: Due to high heat, do not cover the Flame Broiler™ or probes with aluminum foil.
  3. OUTSIDE SURFACES
    • Wipe your grill down after each use. Use warm soapy water to cut the grease.
    • Do not use oven cleaners, abrasive cleansers, or abrasive cleaning pads on the outside grill surfaces.
    • All painted surfaces are not covered under warranty but rather are part of general maintenance and upkeep. For paint scratches, wearing, or flaking of the finish, all painted surfaces can be touched up using high-heat BBQ paint.
    • Use a grill cover to protect your grill for complete protection! A cover is your best protection against weather and outside pollutants. When not in use or for long-term storage, keep the unit under a cover in a garage or shed.

CLEANING FREQUENCY TIMETABLE (NORMAL USE)

ITEM CLEANING FREQUENCY CLEANING METHOD
Bottom of Main Grill Every 5-6 Grill Sessions Scoop Out, Wet/dry

vacuum Excess Debris
Burn Pot| Every 2-3 Grill Sessions| Scoop Out, Wet/dry vacuum Excess Debris
Cooking Grates| After Each Grill Session| Burn Off Excess, Brass Wire Brush
Flame Broiler™| Every 5-6 Grill Sessions| Scrape the Main Plate with the Slider, Do Not Wash Clean
Shelves| After Each Grill Session| Scrub Pad & Soapy Water
Grease Bucket| After Each Grill Session| Scrub Pad & Soapy Water
Auger Feed System| When the Pellet Bag is Empty| Allow Auger to Push Out Sawdust, Leaving Hopper Empty
Hopper Electric Components| Once A Year| Dust Out the Interior, Wipe Fan Blades with Soapy Water
Air Intake Vent| Every 5-6 Grill Sessions| Dust, Scrub Pad & Soapy Water
Grill Probe| Every 2-3 Grill Sessions| Scrub Pad & Soapy Water

TROUBLESHOOTING

Proper cleaning, maintenance and the use of clean, dry, quality fuel will prevent common operational problems. When your Pit Boss® grill is operating poorly, or on a less frequent basis, the following troubleshooting tips may be helpful.
WARNING: Always disconnect the electrical cord prior to opening the grill for any inspection, cleaning, maintenance or service work. Ensure the grill is completely cooled to avoid injury.

PROBLEM CAUSE SOLUTION
No Power Lights On The Controller Not Connected To Power Source Ensure unit

is plugged into a working power source. Reset breaker. See Electric Wire Diagram for access to electric components. Ensure all wire connections are firmly connected and dry. Unplug and re-plug the AC adapter cords.
 | Loose connection at the AC/DC adapter| Check to see if there is a green LED light glowing on the adapter. If not, disconnect the input and the output connections of the adapter and reconnect.
 | AC/DC adapter is damaged| AC/DC adapter needs to be replaced. Contact Customer Care for a replacement.
Pellets in the Burn Pot Will Not Light| Auger Not Primed| Before the unit is used for the first time or anytime the hopper is completely emptied out, the auger must be primed to allow pellets to fill the auger tube. If not primed, the igniter will timeout before the pellets reach the Burn Pot. Follow Auger Priming Procedure.
Readout of actual temperature will not adjust| Grill Probe dirty| Check status of Grill Probe. Follow Care and Maintenance instructions if dirty.
Grill Probe is broken| Grill Probe need to be replaced. Contact Customer Care for a replacement.
Grill Will Not Achieve Or Maintain Stable Temperature| Insufficient Air Flow Through Burn Pot| Check Burn Pot for ash build-up or obstructions. Follow Care and Maintenance instructions for ash build-up. Check fan. Ensure it is working properly and air intake is not blocked. Follow Care and Maintenance instructions if dirty. Check auger motor to confirm the operation, and ensure there is no blockage in the auger tube. Once all the above steps have been done, start the grill and wait for 10 minutes. Check that the flame produced is bright and vibrant.
 | Ash Box not installed properly| Check inside the grill barrel to verify placement of the removable Ash Box from under the grill barrel has a good seal. Follow Care and Maintenance instructions for ash build-up, proper fastening of the buckle latch, and correct installation. Contact Customer Care for a replacement part if damaged.
 | Lack Of Fuel, Poor Fuel Quality, Obstruction In Feed System| Check hopper to check that the fuel level is sufficient, and replenish if low. Should the quality of wood pellets be poor, or the length of the pellets too long, this may cause an obstruction in the feed system. Remove pellets and follow Care and Maintenance instructions.
 | Grill Probe| Check status of Grill Probe. Check the connection from inside the hopper. Disconnect the connector and reconnect. Follow Care and Maintenance instructions if dirty. Contact Customer Care for a replacement part if damaged.
Grill Produces Excess Or Discolored Smoke| Grease Build-Up| Follow Care and Maintenance instructions.
---|---|---
Wood Pellet Quality| Remove moist wood pellets from hopper. Follow Care and Maintenance instructions to clean out. Replace with dry wood pellets.
 | Burn Pot Is Blocked| Clear Burn Pot for moist wood pellets. Follow Auger P riming Procedure .
 | Insufficient Air Intake For Fan| Check fan. Ensure it is working properly and air intake is not blocked. Follow Care and Maintenance

instructions if dirty.

Frequent Flare-Ups| Cooking Temperature| Attempt cooking at a lower temperature. Grease does have a flash point. Keep the temperature under 176°C / 350°F when cooking highly greasy food.
 | Grease Build-Up On Cooking Components| Follow Care and Maintenance instructions.
ErP Error Screen| Grill Probe| Check status of Grill Probe. Check connection from inside the hopper. Disconnect the connecter and reconnect. Follow Care and Maintenance instructions if dirty. Contact Customer Care for a replacement part if damaged.
 | Faulty Grill Probe| Grill Probe need to be replaced. Contact Customer Care for a replacement.
ErH Error Screen| The Unit Has Overheated, Possibly Due To Grease Fire Or Excess Fuel| Press and hold the Power Button for three seconds to turn the unit off, and allow grill to cool. Follow Care and Maintenance instructions. After maintenance, remove pellets, and confirm positioning of all component parts. Once cooled, Press and hold the Power Button for three seconds to turn the unit on, then select desired temperature. If error screen still displayed, contact Customer Care.
ErL Error Screen| Grill fails to perform start-up cycle| Check proper positioning of cooking components. Check hopper for sufficient fuel or if there is an obstruction in the feed system. Remove pellets and follow Care and Maintenance instructions. Check grill probe. Confirm if actual temperature is correct and accurate. Follow Care and Maintenance instructions if dirty. Check Igniter positioning and that it is heating up properly. In extreme cold, the grill may require a second start. Turn grill off, wait, then turn on again. Check fan. Ensure it is working properly. Follow Care and Maintenance instructions if dirty.
Grill will not stay lit
Auger Not Primed
Pellet Error Screen| Lack Of Fuel, Poor Fuel Quality| Check hopper to check that fuel level is sufficient and replenish if low. Should the quality of Hardwood pellets be poor, or the length of the pellets too long, this may cause an obstruction in the feed system. Remove pellets and follow Care and Maintenance instructions.
Igniter Error Screen| Igniter is not working properly, not making a connection| Remove cooking components from the main barrel. Press and hold the Power Button for three seconds to turn the unit on and inspect the igniter. Visually confirm that the igniter is working by placing your hand above the burn grate and feeling for heat. Visually confirm that the igniter is flush with the

burn pot, and open to light the pellets. If not operating properly, call Customer Care for assistance or a replacement part.

 | Igniter failure| Igniter needs to be replaced. Contact Customer Care for replacement part.
Auger Error Screen| Auger motor is jammed, not making a connection| Remove cooking components from the main barrel. Press and hold the Power Button for three seconds to turn the unit on and inspect the auger feed system. Visually confirm that the auger is dropping pellets into the burn pot. If not operating properly, call Customer Care for assistance or a replacement part.
Fan Error Screen| Fan is not working properly, not making a connection| Check fan. Ensure it is working properly and air intake is not blocked. Remove access panel (see Electric Wire Diagram for diagram), and check for any damage to the fan wires. Follow Care and Maintenance instructions if fan blades are dirty.

HAVE A QUESTION?
Check out some common FAQs online or Live Chat with Customer Care.

ELECTRICAL WIRE DIAGRAM

The Digital Controller system is an intricate and valuable piece of technology. For protection from power surges and electrical shorts, consult the wire diagram below to ensure your power source is sufficient for the operation of the unit.
PB – ELECTRIC REQUIREMENTS

  • INPUT: AC 110-120 V, 60 Hz, 3-PRONG GROUNDED PLUG
  • OUTPUT: DC 12V / 85W
  • NOTE: Electrical components, passed by product safety testing and certification services, comply with a testing tolerance of ± 5-10 percent.PIT-BOSS-PB1600PSE-Wood-Pellet-Grill-FIG-1 \(17\)PIT-BOSS-PB1600PSE-Wood-Pellet-Grill-FIG-1 \(18\)

GRILL REPLACEMENT PARTS

Part# Description
1 Top Cooking Rack (x1)
2 Middle Cooking Rack (x1)
3 Cooking Grate (x1)
4 Flame Broiler™ Slider (x1)
5 Flame Broiler™ Main Plate (x1)
6 Rack Hanger (x1)
7 Chimney Cover (x1)
8 Lid Handle (x1)
9 Hopper Assembly (x1)
10 Ash Box (x1)
11 Ash Box Gasket (x1)
12 Main Barrel (x1)
13 Meat Probe (x2)
14 Flame Broiler™ Adjusting Bar Handle (x1)
15 Flame Broiler™ Adjusting Bar (x1)
16 Left Support Leg – Front (x1)
17 Left Support Leg – Back (x1)
18 Right Support Leg – Front (x1)
19 Right Support Leg – Back (x1)
20 Side Shelf Bracket / Left (x1)
21 Side Shelf Bracket / Right (x1)
22 Side Shelf (x1)
23 Grease Bucket (x1)
24 Front Shelf Bracket / Left (x1)
25 Front Shelf Bracket / Right (x1)
26 Front Shelf (x1)
27 Bottom Shelf (x1)
28 Foot Gasket – A (x2)
29 Foot Gasket – B (x2)
30 Locking Caster Wheels (x4)
A Screw (x38)
B Washer (x36)
C Locking Washer (x32)
D Tool Hook (x3)
E Screw (x4)
F Nut (x4)
G Bushing (x4)

NOTE: Due to ongoing product development, parts are subject to change without notice.PIT-BOSS-PB1600PSE-Wood-Pellet-Grill-FIG-1
\(18\)

HOPPER REPLACEMENT PARTS

Part# Description
1-PH Hopper Lid (x1)
2-PH Hopper Safety Screen (x1)
3-PH Hopper Box Housing (x1)
4-PH Hopper Access Panel (x1)
5-PH Hopper Handle (x1)
6-PH Hopper Door (x1)
7-PH Auger Motor, Auger Bushing, Auger Flighting Assembly (x1)
8-PH Controller (x1)
9-PH Controller Repair Bar (x1)
10-PH AC Adaptor Bracket (x1)
11-PH AC Adaptor (x1)
12-PH Blower Fan (x1)
13-PH Igniter (x1)
14-PH Auger Box Housing (x1)
15-PH Hopper Housing Gasket (x1)
16-PH Ash Box (x1)
17-PH Burn Pot (x1)

WARRANTY

TERMS & CONDITIONS
Pit Boss® Grills (“Pit Boss®”), manufactured by Dansons, carries a 5 year warranty against defects and workmanship on all parts and a 5 year warranty on electrical components of this product. Dansons warrants that all parts to be free of defects in material and workmanship, under normal use and conditions, for the length of use and ownership by the original purchaser. There is no other or additional warranty applicable to this product.
This warranty does not apply:

  • if unable to provide proof of the purchase or after the warranty has expired.
  • to damages or defects from wear and tear, such as scratches, dents, dings, chips, or minor cosmetic cracks. These aesthetic changes of the product do not affect its performance.
  • if your product has not been installed, operated, cleaned, and maintained in strict accordance with the accompanied product manual. The warranty does not cover damage or breakage due to misuse, improper handling, or custom modifications.
  • to rust or oxidization, unless there is loss of structural integrity on the grill component. Even by utilizing materials that resist rust, the protective coatings can be compromised by various substances and conditions beyond the control of the manufacturer. High temperatures, excessive humidity, chlorine, industrial fumes, fertilizers, lawn pesticides and salt are some of the substances that can affect metal coatings.
  • to damages or defects occurring during commercial use, rental use, or any use for which the product is not intended.
  • to damages or defects exceeding the cost of the product.
  • to damages or defects caused by service or repair of the product by an unauthorized dealer of Pit Boss®.

During the term of the warranty, the Dansons obliges to furnishing a replacement for defective and/or failed components and will not charge for repair or replacement for parts returned, freight prepaid, should the part(s) are found to be defective upon examination. Dansons does not accept responsibility, legal or otherwise, for the incidental or consequential damage to the property or persons resulting from the use of this product, during or after the warranty period. All warranties by the manufacturer are set forth herein and no claim shall be made against the manufacturer on any warranty or representation. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations of implied warranties, so the limitations or exclusions set forth in this limited warranty may not apply to you. This limited warranty gives you specific legal rights and you may have other rights, which vary from state to state.

REGISTER YOUR GRILL
Register your product in less than a minute and gain quick and easy access to an impressive collection of cooking knowledge. Your registration (proof of purchase) will ensure you receive the best warranty service with your product. In the unlikely event there are safety concerns, it is our fast-track way of notifying you.

CUSTOMER CARE
If you have any questions or concerns about your product, our helpful Customer Care team are eager to assist you. Please have your registration information ready before contacting Customer Care. ****

WARNING: PLEASE READ THE ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS ELECTRIC, PELLET FUEL-BURNING APPLIANCE. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.

  • ITM./ART. 5139521
  • MODEL: PB1600PSE 300522
  • PART: 10982

References

Read User Manual Online (PDF format)

Loading......

Download This Manual (PDF format)

Download this manual  >>

Related Manuals