PIT BOSS 2582829 Wood Pellet Grill and Smoker User Manual

PIT BOSS 2582829 Wood Pellet Grill and Smoker

Product Information

• Product Name: Wood Pellet Grill & Smoker
• Model Number: ITM/ART. 2582829
• Usage: Electric, Pellet Fuel-Burning Appliance

Product Usage Instructions

1. Read the entire manual carefully before installing and using the product.
2. Contact local building or fire officials to obtain necessary permits and information on installation restrictions in your area.
3. Maintain required clearance to combustible materials and keep electrical supply cords and fuel away from heated surfaces.
4. Use heat-resistant barbecue mitts or gloves when operating the grill and do not use accessories not specified for use with this appliance.
5. Do not transport the grill while in use or while hot. Ensure the fire is completely out and the grill is cool to the touch before moving.
6. Keep young children and pets away while in use and do not enlarge ignitor holes or burn pots.
7. If a grease fire occurs, turn off the grill, leave the lid closed until the fire is out, unplug the power cord, and use an all-class-approved fire extinguisher if necessary. Do not throw water on the unit or try to smother the fire. Call the Fire Department if an uncontrolled fire occurs.
8. The metal safety screen mounted to the interior of the hopper must not be removed unless directed by Customer Care or an authorized dealer.

WOOD PELLET GRILL & SMOKER
IMPORTANT, TO READ CAREFULLY, AND RETAIN IT FOR FUTURE REFERENCE. THE MANUAL MUST BE READ BEFORE OPERATING!

WARNING: PLEASE READ THE ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS ELECTRIC, PELLET FUEL-BURNING APPLIANCE. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.

SAFETY INFORMATION

MAJOR CAUSES OF APPLIANCE FIRES ARE A RESULT OF POOR MAINTENANCE AND A FAILURE TO MAINTAIN REQUIRED CLEARANCE TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS PRODUCT BE USED ONLY IN ACCORDANCE WITH THE FOLLOWING INSTRUCTIONS. Please read and understand this entire manual before attempting to assemble, operate or install the product. This will ensure you receive the most enjoyable and trouble-free operation of your new wood pellet grill. We also advise you to retain this manual for future reference.

DANGERS AND WARNINGS

You must contact your local home association, building or fire officials, or authority having jurisdiction, to obtain the necessary permits, mission or information on any installation restrictions, such as any grill being installed on a combustible surface, inspection requirements or even the ability to use, in your area.

1. A minimum clearance of 914 mm (36 inches) from combustible constructions to the sides of the grill, and 914 mm (36 inches) from the back of the grill to combustible constructions must be maintained. Do not install appliance on combustible floors, or floors protected with combustible surfaces unless proper permits and permissions are obtained by authorities having jurisdiction. Do not use this appliance indoors, in an enclosed or unventilated area, inside homes, vehicles, tents, garages. This wood pellet appliance must not be placed under an overhead combustible ceiling or overhang. Keep your grill in an area clear and free from combustible materials, gasoline and other flammable vapors and liquids. Should a grease fire occur, turn the grill OFF and leave the lid closed until the fire is out. Unplug the power cord. Do not throw water on the unit. Do not try to smother the fire. Use of an all-class (class ABC) approved fire extinguisher is valuable to keep on site. If an uncontrolled fire does occur, call the Fire Department.
2. Keep electrical supply cords and the fuel away from heated surfaces. Do not use your grill in the rain or around any water source.
3. After a period of storage, or non-use, check the Burn Pot for obstructions, the hopper for foreign objects, and any air blockage around the fan intake or chimney. Clean before use. Regular care and maintenance is required to prolong the lifespan of your unit. If the grill is stored outside during the rainy season or seasons of high humidity, care should be taken to insure that water does not get into the hopper. When wet or exposed to high humidity, wood pellets will expand greatly, decompose, and may jam the feed system. Always disconnect the power, before performing any service or maintenance. Do not transport your grill while in use or while the grill is hot. Ensure the fire is completely out and that the grill is completely cool to the touch before moving.
4. It is recommended to use heat-resistant barbecue mitts or gloves when operating the grill. Do not use accessories not specified for use with this appliance. Do not put a barbecue cover or anything flammable in the storage space area under the barbecue.
5. To prevent fingers, clothing or other objects from coming in contact with the auger feed system, the appliance is equipped with a metal safety screen, mounted to the interior of the hopper. This screen must not be removed unless directed by Customer Care or an authorized dealer. This appliance is not recommended for children, persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they are under direct supervision or instruction by a person responsible for their safety.
6. Parts of the barbecue may be very hot, and serious injury may occur. Keep young children and pets away while in use.
7. Do not enlarge ignitor holes or Burn Pots. Failure to follow this warning could lead to a fire hazard and bodily harm and will void your warranty.
8. Product may have sharp edges or points. Contact may result in injury. Handle with care.

DISPOSAL OF ASHES
Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a non-combustible floor or on the ground, well away from all combustible materials, pending final disposal. When ashes are disposed by burial in soil, or otherwise locally dispersed, they should be retained in a closed container until all cinders have thoroughly cooled.

WOOD PELLET FUEL
This pellet cooking appliance is designed and approved for pelletized, all- natural, wood fuel only. Any other type of fuel burned in this appliance will void the warranty and safety listing. You must only use all natural wood pellets, designed for burning in pellet barbecue grills. Do not use fuel with additives. Wood pellets are highly susceptible to moisture and should always be stored in an airtight container. If you are storing your grill, without use, for an extended period, we recommend clearing all pellets from your grill’s hopper and auger, to prevent jams. The pellet fuel mean heating value in 8000-8770 BTU/LB, ash content < 1%.

Do not use spirit, petrol, gasoline, lighter fluid or kerosene for lighting or refreshing a fire in your grill. Keep all such liquids well away from the appliance when in use.

At the time of printing, there is no industry standard for barbecue wood pellets, although most pellet mills use the same standards to make wood pellets for domestic use. Further information, can be found at www.pelletheat.org or the Pellet Fuel Institute.
Contact your local dealer on the quality of pellets in your area, and for information on brand quality. As there is no control over the quality of pellets used, moisture-affected pellets, we assume no responsibility to damage caused by poor quality of fuel.

CREOSOTE
Creosote, or soot, is a tar-like substance. When burning, it produces black smoke with a residue that is also black in color. Soot or creosote is formed when the appliance is operated incorrectly, such as: blockage of the combustion fan, failure to clean and maintain the burn area, or poor air-to- fuel combustion. It is dangerous to operate this appliance should the flame become dark, sooty, or if the Burn Pot is overfilled with pellets. When ignited, this creosote makes an extremely hot and uncontrolled fire, similar to a grease fire. Should this happen, turn the unit OFF, let it cool completely, then inspect for maintenance and cleaning. It commonly accumulates along exhaust areas.
If creosote has formed within the unit; allow the unit to warm up at a low temperature, turn off the appliance, then wipe away any formation with a hand towel. Similar to tar, it is much easier to clean when warm, as it becomes liquid.

CARBON MONOXIDE (“the silent killer”)
Carbon monoxide is a colorless, odorless, tasteless gas produced by burning gas, wood, propane, charcoal or other fuel. Carbon monoxide reduces the blood’s ability to carry oxygen. Low blood oxygen levels can result in headaches, dizziness, weakness, nausea, vomiting, sleepiness, confusion, loss of consciousness or death. Follow these guidelines to prevent this colorless, odorless gas from poisoning you, your family, or others:

• See a doctor if you or others develop cold or flu-like symptoms while cooking or in the vicinity of the appliance. Carbon monoxide poisoning, which can easily be mistaken for a cold or flu, is often detected too late.
• Alcohol consumption and drug use increase the effects of carbon monoxide poisoning.

Carbon monoxide is especially toxic to mother and child during pregnancy, infants, the elderly, smokers, and people with blood or circulatory system problems, such as anemia, or heart disease.

SAFETY LISTING

In accordance with the procedures and specifications listed in the UL 2728A-2019 “pellet fuel burning cooking appliances” and ULC/ORD C2728-19 “pellet fuel burning equipment.” Pit Boss® Grills pellet cooking appliances have been independently tested and listed by CSA (an accredited testing laboratory) to UL and ULC standards.

FCC COMPLIANCE STATEMENT

This device complies with Part 15 of FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

Caution: The user is cautioned that changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

The Bluetooth® word mark and logo are registered trademarks owned by Bluetooth® SIG, Inc. and any use of such marks by Espressif is under license. Other trademarks and tradenames are those of their respective owners.

COPYRIGHT NOTICE
Copyright 2022. All right reserved. No part of this manual may be copied, transmitted, transcribed, stored in a retrieval system, in any form or by any means without expressed written permission of, Dansons 3411 North 5th Avenue, Suite 500, Phoenix, AZ, USA 85013 www.pitboss-grills.com Customer Care USA: (480) 923-9630 Canada (Toll-Free): 1-877-942-2246

PARTS & SPECS

NOTE: Due to ongoing product development, parts are subject to change without notice. Contact Customer Care if parts are missing when assembling the unit.

PB – ELECTRIC REQUIREMENTS
10-120 V, 60 Hz, 275 W, 3-PRONG GROUNDED PLUG

MODEL| ASSEMBLED (WxDxH)| WEIGHT| COOKING AREA| TEMPERATURE RANGE
---|---|---|---|---
__

PB

| __

PB1600PS1

| __

1,587.5 MM x 813.5 MM x 1,400 MM

/ 62.50 IN. x 32.03 IN. x 55.12 IN.

| __

110.0 KG

/ 242.5 LB

| TOP RACK – 2,474.8 CM² / 383.6 SQ. IN. MIDDLE – 3,249.6 CM² / 503.7 SQ. IN. MAIN – 4,587.1 CM² / 711.0 SQ. IN. TOTAL – 10,311.5 CM² / 1,598.3 SQ. IN.| __

82-260°C

/ 180-500°F

ASSEMBLY PREPARATION

Parts are located throughout the shipping carton, including underneath the grill. Inspect the grill, parts, and hardware blister pack after removing from the protective shipping carton. Discard all packaging materials from inside and outside of the grill before assembly, then review and inspect all parts by referencing the parts list. If any part is missing or damaged, do not attempt to assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss® Customer Care for parts.

www.pitboss-grills.com | USA: (480) 923-9630 | Canada (Toll Free): 1-877-942-2246

IMPORTANT: To ease installation, using two people is helpful (but not necessary) when assembling this unit.

Tools required for assembly: screwdriver and level. Tools not included.

ASSEMBLY INSTRUCTIONS

IMPORTANT: It is advised to read each step entirely before starting assembly on instructions. Do not tighten screws completely until all screws for that step have been installed. Hardware combination involving a locking washer and washer should be installed with the locking washer closest to the head of the screw.

MOUNTING THE LEGS TO THE MAIN BARREL

Parts Required:

• 1 x Main Barrel /Hopper Assembly (#12)
• 1 x Left Support Leg – Front (#22)
• 1 x Left Support Leg – Back (#23)
• 1 x Right Support Leg / Front (#24)
• 1 x Right Support Leg / Back (#25)
• 12 x Screw (#A)
• 12 x Washer (#B)
• 12 x Locking Washer (#C)

Installation:

• Place a piece of cardboard on the floor to prevent scratching the unit and parts during assembly. Lay the Main Barrel on its side on the cardboard, hopper end pointed upward.
• Mount the Front-Right Support Leg to the floor end of the Main Barrel using three screws, locking washers, and washers, through the three pre-drilled holes. Install screws from the inside of the Main Barrel. Repeat installation for Back-Right Support Leg. Note illustration 1A.
• Next, mount the Front-Left Support Leg to the hopper end of the Main Barrel using three screws, locking washers, and washers, through the three pre-drilled holes. Install screws from the inside of the Main Barrel.  Repeat installation for Back-Left Support Leg. Note illustration 1B.

IMPORTANT: Do not tighten screws completely until bottom shelf is installed in next step.

INSTALLING THE BOTTOM SHELF

Parts Required:

• 1 x Bottom Shelf (#26)
• 4 x Screw (#A)
• 4 x Washer (#B)
• 4 x Locking Washer (#C)

Installation:

• Mount the Bottom Shelf to each Support Leg using a screw, locking washer, and washer. Ensure the flat surface of the shelf is facing up towards the Grill Barrel.

ADDING WHEELS TO THE CART
Parts Required:

• 2 x Locking Caster Wheels (#27)
• 2 x Wheel (#28)
• 2 x Wheel Cotter Pin (#E)
• 2 x Wheel Washer (#F)
• 2 x Wheel Axle Pin (#G)

Installation

• Insert each Locking Caster Wheel into the bottom of each Left Support Leg by hand-tightening into the hole. Ensure that each Locking Caster Wheel is inserted completely. Note illustration 3A.
• Attach each Wheel to each Right Support Leg by inserting the Wheel Axle Pin through the Wheel, Support Leg hole, and Wheel Washer, then secure using the Wheel Cotter Pin. Note illustration 3B.
• Once the shelf is secure, carefully lift the grill into an upright position.

IMPORTANT: Re-tighten the support leg screws to ensure they are completely secure after positioning the grill upright.

INSTALLING THE LID HANDLE
Parts Required:

• 1 x Lid Handle (#11)

Installation:

• Remove the pre-installed screws from the Lid Handle. From inside the barrel lid, insert one screw to protrude to the outside, then hand-tighten the screw (from the inside) into the Lid Handle. Repeat the same installation for the other end of Lid Handle.

ASSEMBLING THE SIDE SHELF

Parts Required:

• 1 x Side Shelf (#17)
• 3 x Tool Hook (#D)

Installation:

• Turn the Side Shelf upside down. On the edge of the Side Shelf with three holes, install the tool hooks into each hole along the edge. The tool hooks will secure to the nut that is pre-mounted on the inside.

MOUNTING THE SIDE SHELF

Parts Required:

• 4 x Screw (#A)
• 4 x Locking Washer (#C)
• 4 x Washer (#B)

Installation:

• From underneath, fasten the Side Shelf to the side panel of the Main Barrel using four screws, locking washers, and washers.

NOTE: Do not tighten screws completely until all screws have been installed. Once all screws are installed, then tighten securely.
IMPORTANT: Avoid using the shelves to move or lift the grill. The weight of the unit will cause the shelves to break, which is not covered by warranty.

SECURING THE CHIMNEY

Parts Required:

• 1 x Chimney Gasket (#7)
• 1 x Chimney Cap (#8)
• 1 x Chimney Stack (#9)
• 2 x Screw (#A)
• 2 x Locking Washer (#C)
• 2 x Washer (#B)

Installation:

• Locate the chimney opening on the side of the Main Barrel. From the outside, secure the Chimney Stack and Chimney Gasket to the side panel using two screws, locking washers, and washers. The screw will fasten to the pre-mounted nut on the inside of the barrel.
• Next, secure the Chimney Cap onto the top of the Chimney Stack by rotating the Chimney Cap screw into the Chimney Stack.

NOTE: Adjust the chimney cap to affect the airflow inside the Main Grill. If cooking at low temperature, keep the cap more open. Ensure the chimney cap allows for air to escape.

SECURING THE FRONT SHELF BRACKETS

Parts Required:

• 1 x Front Shelf Bracket / Left (#19)
• 1 x Front Shelf Bracket / Right (#20)
• 6 x Screw (#A)

Installation:

• Attach one Front Shelf Bracket to the front of the grill barrel by using three screws. Install each screw halfway, then tighten completely when all three screws are mounted and aligned properly.
• Repeat the same installation for the other Front Shelf Bracket.

INSTALLING THE FRONT SHELF

Parts Required:

• 1 x Front Shelf (#21)
• 2 x Washer (#B)
• 2 x Screw (#H)
• 2 x Nut (#I)
• 2 x Bushing (#J)

Installation:

• From underneath, insert the screw (from the outside) into the Front Shelf Bracket and the Front Shelf, then add the bushing onto the screw, the washer, then the nut. Repeat installation for the other side of the Front Shelf.

NOTE: When installed correctly, the Front Shelf can be raised (for use)and lowered (for storage) with ease.
IMPORTANT: Avoid using the shelves to move or lift the grill. The weight of the unit will cause the shelves to break, which is not covered by warranty.

PLACING THE DIFFUSER PLATE

Parts Required:

• 1 x Diffuser Plate (#18)

Installation:

• Place the Diffuser plate into Main Barrel so the central opening aligns directly with the circular Burn Pot on the base of the Main Barrel.

NOTE: The Diffuser Plate does not require fastening.

INSTALLING THE FLAME BROILER COMPONENTS

Parts Required:

• 1 x Flame Broiler Slider (#5)
• 1 x Flame Broiler Main Plate (#6)
• 1 x Flame Broiler Adjusting Bar Handle (#13)
• 1 x Flame Broiler Adjusting Bar (#14)

Installation:

• Insert the Flame Broiler Main Plate into the Main Grill, right side first. Rest the Flame Broiler Main Plate on the built-in ledge (on the inside right) of the Main Grill that directs grease towards the grease bucket. Slide the entire piece to the left side, and the two slots on the Flame Broiler Main Plate will fit into the rounded ledge above the Burn Pot. It will sit slightly at a downward angle. Note 11A.

IMPORTANT: If the Flame Broiler Main Plate is on the base of the barrel, it is installed incorrectly. The Flame Broiler Main Plate should sit at an angle, with the left side sitting higher than the right. Poor installation of this part may result in damage to your Main Grill barrel.

• Place the Flame Broiler Slider on top of the Flame Broiler Main Plate, covering the slotted openings. Ensure the raised tab is on the left,to easily adjust for direct or indirect flame when cooking. Note illustration 11B. Both Flame Broiler parts are lightly coated with oil to avoid rusting when shipped.
• Next, remove the Flame Broiler Adjusting Bar Handle from the Flame Broiler Adjusting Bar. Insert the Flame Broiler Adjusting Bar through the opening hole on the left side of the Main Barrel. Add the Flame Broiler Adjusting Bar Handle back onto the end outside the barrel. Next, slide the notched end of the Adjusting Bar into the locking tab on the Flame Broiler Slider, giving you adjustable access to the Flame Broiler Slider on the main plate. Note steps in 11C.

NOTE: When the Flame Broiler Slider is open and direct flame is used, do not leave the grill unattended for any period of time.

INSTALLING THE COOKING COMPONENTS

Parts Required:

• 1 x Top Cooking Rack (#1)
• 1 x Middle Cooking Rack (#2)
• 1 x Griddle (#3)
• 4 x Cooking Grids (#4)

Installation:

• Choose a desired main cooking surface: two Cooking Grids with the Griddle (shown in 12A) or four Cooking Grids (shown in 12B). Place the chosen combination of cooking surface on the lower grid ledges inside the Main Grill.
• Next, place the Middle Cooking Rack on the middle ledges inside the Main Grill. Place the Top Cooking Rack on the top ledges inside the Main Grill.

NOTE: To maintain the searing and grilling performance of your Cooking Grids and Cooking Racks, regular care and maintenance is required.

MOUNTING THE RACK HANGER

Parts Required:

• 1 x Rack Hanger (#10)

Installation:

• Secure the Rack Hanger to the back panel of the Main Barrel using the pre-assembly two screws. Cooking Racks can be hung on the Rack Hanger while not in use.

PLACING THE GREASE BUCKET

Parts Required:

• 1 x Grease Bucket (#16)

Installation:

• Place the Grease bucket on the spout hook on the end of the Main Barrel. Ensure it is level to avoid grease spills.
• The unit is now completely assembled.

CONNECTING TO A POWER SOURCE

• STANDARD OUTLET This appliance requires 110-120 volt, 60 Hz, 275 w. It must be a 3-prong grounded plug. Ensure the grounded end is not broken off before use. The control uses a 110-120 volt, fast-blow fuse to protect the board from the ignitor.

• GFCI OUTLETS
  This appliance will work on most GFCI outlets, with a recommended size of 15 amp service. If your GFCI outlet is highly sensitive to power surges, it will likely trip during the start-up phase of operation. During the start-up phase, the ignitor draws 200-700 watts of electricity which can be too much power for a GFCI outlet to handle. Each time it trips, it increases in sensitivity. If the GFCI keeps tripping, replace the outlet or change to a non-GFCI outlet.

• ON THE ROAD Disconnect the ignitor from the main wiring harness. Use the manual start-up procedure. A Pit Boss® unit can operate using a 12 volt, 100 watt inverter plugged into your automobile outlet. To use theautomatic ignitor, it is recommended to use a minimum of a 1000 watt inverter.

IMPORTANT: Disconnect unit from power source when not in use.

OPERATING INSTRUCTIONS

With today’s lifestyle of striving to eat healthy and nutritious foods, one factor to consider is the importance of reducing fat intake. One of the best ways to cut down on fat in your diet is to use a low fat method of cooking, such as grilling. As a pellet grill uses natural wood pellets, the savory wood flavor is cooked into the meats, reducing the need for high sugar content sauces. Throughout this manual, you will notice the emphasis on grilling food slowly at LOW or MEDIUM temperature settings.

GRILL ENVIRONMENT

WHERE TO SET-UP THE GRILL
With all outdoor appliances, outside weather conditions play a big part in the performance of your grill and the cooking time needed to perfect your meals. All Pit Boss® units should keep a minimum clearance of 914 mm (36 inches) from combustible constructions, and this clearance must be maintained while the grill is operational. This appliance must not be placed under overhead combustible ceiling or overhang. Keep your grill in an area clear from combustible materials, gasoline and other flammable vapors and liquids.

COLD WEATHER COOKING
As it becomes cooler outside, that does not mean that grilling season is over! The crisp cool air and heavenly aroma of smoked foods will help cure your winter blues. Follow these suggestions on how to enjoy your grill throughout the cooler months:

• If smoking at low temperatures fails, increase the temperature slightly to achieve the same results.
• Organize – Get everything you require ready in the kitchen before you head outdoors. During the winter, move your grill to an area that is out of the wind and direct cold. Check local bylaws regarding the proximity of your grill in relation to your home and/or other structures. Put everything you need on a tray, bundle up tight, and get it done!
• To help keep track of the outside temperature, place an outdoor thermometer close to your cooking area. Keep a log or history of what you cooked, the outdoor temperature, and the cooking time. This will help later down the road to help you determine what to cook and how long it will take.
• In very cold weather, increase your preheating time by at least 20 minutes.
• Avoid lifting the lid any more than necessary. Cold gusts of wind can completely cool your grill temperature. Be flexible with your serving time; add extra cooking time each time you open the lid.
• Have a heated platter or a dish cover ready to keep your food warm while making the trip back inside.
• Ideal foods for winter cooking are those that require little attention, such as roasts, whole chickens, ribs, and turkey. Make your meal preparation even easier by adding simple items such as vegetables and potatoes.

HOT WEATHER COOKING
As it becomes warmer outdoors, the cooking time will decrease. Follow these few suggestions on how to enjoy your grill throughout the hot months:

• Adjust your cooking temperatures downward. This helps to avoid unwanted flare-ups.
• Use a meat thermometer to determine the internal temperature of your foods. This helps in preventing your meat from overcooking and drying out.
• Even in hot weather, it is still better to cook with the lid of your grill down.
• You can keep foods hot by wrapping them in foil and placing them in an insulated cooler. Stuff crumpled-up newspaper around the foil and this will keep food hot for 3 to 4 hours.

GRILL TEMPERATURE RANGES
Temperature readouts on the control board may not exactly match the thermometer. All temperatures listed below are approximate and are affected by the following factors: outside ambient temperature, the amount and direction of wind, the quality of pellet fuel being used, the lid being opened, and the quantity of food being cooked.

HIGH TEMPERATURE (205-260°C / 401-500°F)
This range is best used to sear and grill at a high heat. Use in tandem with the Flame Broiler (slide plate) for indirect or direct flame cooking. With the Flame Broiler open, direct flame is used to create those “blue” steaks, as well as flamekissed vegetables, garlic toast or s’mores! When the Flame Broiler is closed, the air circulates around the barrel, resulting in convection heat. High temperature is also used to preheat your grill, burn-off the cooking grids, and to achieve high heat
in extreme cold weather conditions.

MEDIUM TEMPERATURE (135-180°C / 275-356°F)
This range is best for baking, roasting, and finishing off that slow smoked creation. Cooking at these temperatures will greatly reduce the chances of a grease flare-up. Ensure that the Flame Broiler Slider in the closed position, covering the slotted openings. Great range for cooking anything wrapped in bacon, or where you want versatility with control.

LOW TEMPERATURE (82-125°C / 180-257°F)
This range is used to slow roast, increase smoky flavor, and to keep foods warm. Infuse more smoke flavor and keep your meats juicy by cooking longer at a lower temperature (also known as low and slow). Highly recommended for the big turkey at Thanksgiving, juicy ham at Easter, or the huge holiday feast. Smoking is a variation on true barbecuing and is truly the main advantage of grilling on a wood pellet grill. Hot smoking,another name for low and slow cooking, is generally done between 82-125oC / 180-257oF. Hot smoking works best when longer cooking time is required, such as large cuts of meats, fish, or poultry.

TIP: To intensify that savory flavor, switch to a low-temperature range immediately after putting your food on the grill. This allows the smoke to penetrate the meats. The key is to experiment with the length of time you allow for smoking, before the meal is finished cooking. Some outdoor chefs prefer to smoke at the end of a cook, allowing the food to keep warm until ready to serve. Practice makes perfect!

UNDERSTANDING THE CONTROL BOARD
This P.I.D. (proportional-integral-derivative) digital Control Board is very much the same as the controls on your kitchen oven. The main advantages are the ability to automatically compensate for the different ambient conditions and fuel types.

IMPORTANT: The temperature inside of any grill will vary greatly from location to location. Even instruments calibrated together may not agree with each other.

CONTROL BOARD FUNCTIONS

SETTING THE GRILL TEMPERATURE
The Grill Probe measures the internal temperature of the Main Barrel. When the Set temperature is adjusted, the Grill Probe will read the Actual temperature inside the Main Barrel and adjust to the desired Set temperature.

IMPORTANT: The temperature of your unit is highly dependent on ambient outdoor weather, quality of pellets used, the flavor of pellets, and the quantity of food being cooked.

SETTING/ADJUSTING THE SET TEMPERATURE
To adjust the desired Set temperature of the grill, follow the steps below:

1. Press the Controller Knob. This will make the Set temperature readout blink, to show it is active.
2. Use the Controller Knob again to adjust to your desired temperature.
3. Once the desired Set temperature is reached, press the Controller Knob to confirm the Set temperature, then the readout will return back to the Actual Temperature.

USING THE PROGRAMMABLE MEAT PROBE
The meat probe measures the internal temperature of the meat on the grill, similar to your indoor oven. Insert the stainless steel meat probe into the thickest portion of the meat. The internal temperature of the meat is shown on the Control Board readout. Plug-in the Meat Probe adapter to the meat probe connection port and ensure it is inserted all the way into the plug. You will feel and hear it snap in place. Not only will it cook the meat to your desired temperature, but it will automatically reduce your grill temperature to low (82°C / 180°F) to keep food warm until ready to serve. Just set it, then relax while the Meat Probe does the rest!

NOTE: When placing the meat probe into your meat, ensure the meat probe and meat probe wires avoid direct contact with flame or excessive heat. This can result in damage to your meat probe. Run the excess wire out the rear exhaust holes of the Main Barrel, the top of the Main Barrel (near the grill lid hinge), or through the front hole near the hopper. When not in use, disconnect from the meat probe connection port, and place in the holes on the hopper handle to keep protected and clean.

SETTING/ADJUSTING THE PROGRAMMABLE MEAT PROBE
To program the desired Set temperature of the Programmable Meat Probe, follow the steps below:

1. Quick press the MPC button to activate the Programmable Meat Probe. When active, the temperature readout of the Meat Probe will blink.
2. Use the Controller Knob to adjust to the desired Set temperature.
3. Once the desired Set temperature of your selected Meat Probe is reached, press the Controller Knob again to confirm and exit the Programmable Meat Probe settings.

SETTING UP A RECIPE
The Recipe function allows the user to program cooking instructions, known as Recipe Steps, for the Control Board to follow and automatically run. These cooking instructions are a combination between Cooking temperature and Time. Starting from the first Recipe Steps (01), the Control Board will cycle through each Recipe Steps to cook the meal. When all the Recipe Steps are complete, the Control Board will automatically switch to a low temperature of 82°C / 180°F so that the meal stays warm until ready to serve. There are a total of nine Recipe Steps available to be programmed.

HOW TO PROGRAM A RECIPE STEP
To set one or more of the Recipe Steps, follow the steps below:

1. Press and hold the Recipe Button. This will make the Recipe Button blink to show the Recipe settings are active. This will also activate the Recipe Steps and the letter ‘S’ will be on to show it is active.
   • Use the Controller Knob to select the Recipe Step. Start with the first Recipe Step (01).
   • When desired Recipe Step is reached, press the Controller Knob to go to next setting.
2. Set the Time hours. The hours of the Time readout will blink, to show it is selected.
   • Use the Controller Knob to select the hours desired.
   • When desired hours are reached, press the Controller Knob to go to next setting.
3. Set the Time minutes. The minutes of the Time readout will blink, to show it is selected.
   • Use the Controller Knob to select the minutes desired.
   • When desired minutes are reached, press the Controller Knob to go to next setting.
4. Set the Temperature. The central temperature readout will blink, to show it is selected.
   • Use the Controller Knob to select the desired temperature.
   • When desired temperature is reached, press and hold the Recipe Button to lock in all Recipe settings for that Recipe Step.
   • To set another Recipe Step, quick press the Recipe Button to select another Recipe Step, programming a multiple Recipe Step cook. Repeat steps above, as desired. Or,
   • Press and hold the Recipe Button a second time to exit the Recipe settings and run the Recipe. The Recipe Button will stop blinking.

NOTE: The Recipe Steps will reset when the unit is shut-down / turned off.

CONNECTING TO THE SMOKE IT® APP
Follow these instructions on how to connect your grill to the Smoke iT® app with your Android™ or iOS® device. The app will allow you to control and monitor your grill and meat probe temperatures from your mobile device. Enjoy the benefits that Smoke IT® mobile connectivity has to offer!

1. Download the Smoke iT® app. Open the app and allow Bluetooth® to be enabled for setup. New users will need to create an account and follow the prompts to login.
2. If you are within Bluetooth® range (9 m / 30 ft), the Smoke iT® app will automatically detect your grill. Select your grill model. If you do not see your grill on the screen, ensure your unit is connected to a power source and is turned on.
3. Name your grill model (ie. My Smoker) in the app and select “Connect” at the bottom of the screen. This will save your grill model in the devices menu.
4. From the devices menu, click the grill model to connect. This will show you the control board screen.
5. Click the settings option (gear) in the top-right corner, enter your Wi-Fi credentials, then click the check mark at the bottom of the screen to connect. Now both Bluetooth® and Wi-Fi (cloud) icons will show on the devices menu, showing that the grill is connected.

While using the app, the screen will shine bright when the grill is active and connected. If the app screen or grill goes dark on the devices menu, check your wireless connection or power source.

HOPPER PRIMING PROCEDURE
These instructions should be followed the first time the grill is ignited, and each time the grill runs out of pellets in the hopper. The auger must be primed to allow pellets to travel through the length of the auger, and fill the feed system. If not primed, the ignitor will timeout before the pellets are ignited, and no fire will start. Follow these steps to prime the hopper:

1. Open the Main Barrel lid. Remove all cooking components from the interior of the grill. Locate the Burn Pot in the bottom of the Main Barrel. Check the Burn Pot to ensure there is no obstruction for proper ignition.
2. Plug the power cord into a power source. Press the Power button to Power On the unit. Check the following items:
   • That you can hear the auger turning. Place your hand above the Burn Pot and feel for air movement. Do not place your hand or fingers inside the Burn Pot. This can cause injury.
   • After approximately a minute, you should smell the ignitor burning and begin to feel the air getting warmer in the Burn Pot. The ignitor tip does not glow red, but gets extremely hot and will burn. Do not touch the ignitor.
3. Once verified that all electric components are working correctly, press and hold the Power Buttom for three seconds to turn the unit off.
4. Open the hopper lid. Ensure there are no foreign objects in the hopper or auger feed system. Fill the hopper with dry, all natural barbecue hardwood pellets.
5. Press the Power Button to turn the unit on again. The grill start-up cycle has a preset temperature of 176°C / 350°F, so it will begin to heat up. Press and hold the Prime Button until you see pellets on the inside of the grill from the auger tube. Once pellets begin to drop into the Burn Pot, release the Prime Button.
6. Press and hold the Power Buttom for three seconds to turn the unit off.
7. Re-install the cooking components into the Main Barrel. The grill is now ready to use.

FIRST USE – GRILL BURN-OFF
Once your hopper has been primed and before cooking on your grill for the first time, it is important to complete a grill burn-off. Start the grill and operate at any temperature over 176°C / 350°F (with the lid down) for 30 to 40 minutes to burn-off the grill and rid it of any foreign matter.

AUTOMATIC START-UP PROCEDURE

1. Plug the power cord into a grounded power source. Open the Main Barrel lid. Check the Burn Pot to ensure there is no obstruction for proper ignition. Open the hopper lid. Ensure there are no foreign objects in the hopper or auger feed system. Fill the hopper with dry, all natural barbecue hardwood pellets.
2. Press the Power Button to turn the unit on. This will activate the start-up cycle. The auger feed system will begin to turn, the ignitor will begin to glow and the fan will supply air to the Burn Pot. The grill will begin to produce smoke while the start-up cycle is taking place. The barrel lid must remain open during the start-up cycle. To confirm the start-up cycle has begun properly, listen for a torchy roar, and notice some heat being produced.
3. Once the heavy, white smoke has dissipated, the start-up cycle is complete and you are ready to enjoy your grill at your desired temperature!

SHUTTING OFF YOUR GRILL
1. When finished cooking, with the Main Barrel lid remaining closed, press and hold the Power Button for three seconds to Power-down the unit. The grill will begin its automatic cool-down cycle. The auger system will stop feeding fuel, the flame will burn out, and the fan will continue to run until the cool-down cycle is complete

CARE AND MAINTENANCE

WARNING: Always disconnect the electrical cord prior to opening the grill for any inspection, cleaning, maintenance or service work. Ensure the grill is completely cooled to avoid injury.Any Pit Boss® unit will give you many years of flavorful service with minimum cleaning. Follow these cleaning and maintenance tips to service your grill:

ASH CLEAN-OUT

• At the bottom of the grill barrel is an ash cleanout feature, giving you easy access to the inside of your fire box to easily clean it as often as needed. To empty, release the buckle latch on the ash box hook. While holding the handle, slide the ash box away from the buckle, then pull down to remove. Once emptied, replace the ash box by lifting it back into the bottom of the grill barrel, sliding the ash box towards the buckle, then fastening the ash box hook with the buckle latch.

WARNING: This feature can only be operated when the grill is cooled down.

HOPPER ASSEMBLY

• Running all pellets out of your auger system is recommended if your grill will be unused for an extended period of time. This can be done by simply running your grill, on an empty hopper, until all pellets have emptied from the auger tube.
• Check and clean off any debris from the fan air intake vent, found on the bottom of the hopper. Once the hopper access panel is removed (see Electric Wire Diagram for diagram), carefully wipe off any grease build-up directly on the fan blades. This ensures airflow is sufficient to the feed system.

HOPPER CLEAN-OUT FEATURE

The hopper includes a clean-out feature to allow for easy cleaning and the ability to change out wood pellet fuel flavors. To empty, follow these steps:

1. Locate the clean-out door and door hook on the back side of the hopper.
2. Rotate the door hook (at the top) to the right so it is detached from the release latch rod. Place a clean, empty pail under the clean-out door and allow the door to lower. Lift the release latch rod to open the drop-chute plate, allowing the pellets from the hopper to empty.
3. Once empty, push the drop-chute plate back up into place by hand. It will lock into place. Close the clean-out door and rotate the door hook back onto the release latch rod to secure it.

NOTE: Use a long-handled brush or shop vac to remove excess pellets, sawdust, and debris for a complete clean-out through the hopper screen.

PROBES

• Kinks or folds in the probe wires may cause damage. A meat probe not in use should be rolled up in a large, loose coil.
• Although both the grill probe and the meat probes are stainless steel, do not place in the dishwasher or submerge in water. Water damage to the internal wires will cause a probe to short-out, causing false readings. If a probe is damaged, it should be replaced.

INSIDE SURFACES

• It is recommended to clean your Burn Pot after every few uses. This will ensure proper ignition and avoid any hard build-up of debris or ash in the Burn Pot.
• Use a long-handled grill cleaning brush, remove any food or build-up from the cooking grids. Best practice is to do this while they are still warm from a previous cook. Grease fires are caused by too much fallen debris on the cooking components of the grill. Clean the inside of your grill on a consistent basis. In the event you experience a grease fire, keep the grill lid closed to choke out the fire. If the fire does not go out quickly, carefully remove the food, turn the grill off, and shut the lid until the fire is completely out. Lightly sprinkle baking soda, if available.
• Check your grease bucket often, and clean out as necessary. Keep in mind the type of cooking you do.

IMPORTANT: Due to high heat, do not cover the Flame Broiler or probes with aluminum foil.

OUTSIDE SURFACES

• The front shelf includes a removable panel underneath for ease of cleaning. From below, push the backing plate toward the Main Barrel to remove it. Clean, then replace by sliding back into place.
• Wipe your grill down after each use. Use warm soapy water to cut the grease. Do not use oven cleaner, abrasive cleansers or abrasive cleaning pads on the outside grill surfaces. All painted surfaces are not covered under warranty but rather are part of general maintenance and upkeep. For paint scratches, wearing, or flaking of the finish, all painted surfaces can be touched up using high-heat BBQ paint.
• Use a grill cover to protect your grill for complete protection! A cover is your best protection against weather and outside pollutants. When not in use or for long-term storage, keep the unit under a cover in a garage or shed.

CLEANING FREQUENCY TIMETABLE (NORMAL USE)

Excess Debris
Burn Pot| Every 2-3 Grill Sessions| Scoop Out, Shop-Vac Excess Debris
Cooking Grids| After Each Grill Session| Burn Off Excess, Brass Wire Brush
Flame Broiler| Every 5-6 Grill Sessions| Scrape Main Plate with Slider, Do Not Wash Clean
Shelves| After Each Grill Session| Scrub Pad & Soapy Water
Grease Bucket| After Each Grill Session| Scrub Pad & Soapy Water
Auger Feed System| When Pellet Bag is Empty| Allow Auger to Push Out Sawdust, Leaving Hopper Empty
Hopper Electric Components| Once A Year| Dust Out Interior, Wipe Fan Blades with Soapy Water
Air Intake Vent| Every 5-6 Grill Sessions| Dust, Scrub Pad & Soapy Water
Grill Probe| Every 2-3 Grill Sessions| Scrub Pad & Soapy Water

USING WOOD PELLET FUEL

Clean-burning barbecue wood pellets generate about 8200 BTU’s per pound with very little ash, a low moisture content (5-7%), and are carbon neutral. Barbecue wood pellets are produced by pure raw material (sawdust) being pulverized with a hammermill, and the material is pushed through a die with pressure. As the pellet is forced through the die, it is cut, cooled, screened, vacuumed, and then bagged for consumer use. Check with your local dealer for flavors available in your area.

NOTE: Always store wood pellets in a dry area. Any contact or exposure to moisture will result in lower heat output or cause the pellets to swell and break apart. Use a moisture proof, resealable tub or bucket for proper storage.

COOKING GUIDELINES

Smoking and grilling styles of cooking can give you different results based on time and temperature. For best results, keep a record of what you cooked, at what temperature, how long you cooked for, and the results. Adjust to your taste for the next time. Practice makes perfect. The culinary art of hot smoking refers to longer cooking times, but results in more natural wood flavor (and a sought-after smoke ring) on your meats. Higher cooking temperatures result in a shorter cooking time, locking in less smoke flavor.

TIP: For best results, allow time for meats to rest after cooking. This allows the natural juices to migrate back into the meat fiber, giving a much juicer, flavorful cut. Resting times can be as little as 3 minutes and up to 60 minutes, depending on the size of the protein.

STYLE OF

COOKING

| HOT SMOKING

(Very Low)

| ROAST

(Low)

| BAKING

(Medium)

| GRILL/BAKE

(Medium/High)

| SEAR

(High)

---|---|---|---|---|---
Temp Range| 93-135°C / 199-275°F| 135-162°C / 275-323°F| 162-190°C / 323-374°F| 190-232°C / 374-449°F| 232-260°C / 449-500°F
POULTRY| Size| Rare – 54°C / 130°F| Medium – 60°C / 140°F| Well Done – 77°C / 170°F|
---|---|---|---|---|---
Turkey (whole)| 4.5-5.0 kg / 10-11 lbs.| | | Grill 90 – 120 minutes|
5.3-6.4 kg / 12-14 lbs.| Grill 110 – 140 minutes|
|
| 6.8-7.7 kg / 15-17 lbs.| Grill 130 – 160 minutes|
| 8.2-10.0 kg / 18-22 lbs.| Grill 140 – 170 minutes|
| 10.4-11.3 kg / 23-25 lbs.| Grill 150 – 180 minutes|
Chicken (whole)| 1.36-2.26 kg / 3-5 lbs.| | | Grill 1 – 1.5 hours|
Drumsticks, Breasts| 0.45 – 0.86 kg / 1 – 1½ lbs.| | | Grill 30-60 minutes|
Small Game Birds| 0.45 – 0.86 kg / 1 – 1½ lbs.| | | Grill 30-45 minutes|
Duck| 1.36-2.26 kg / 3-5 lbs.| | | Roast or grill 2 – 2.5 hours|
PORK| SIZE| Precooked to Reheat 60°C / 140°F| Medium 66°C / 150°F| Well Done 71°C / 160°F
---|---|---|---|---
Ham

(Fully Cooked & Boneless Portion, Smoked Picnic

Whole & Bone-In)

| 2.5 cm / 1″

1.36-1.81 kg / 3-4 lbs.

1.81-2.72 kg / 4-6 lbs.

2.26-3.62 kg / 5-8 lbs.

4.53-5.44 kg / 10-12 lbs.

| 12 minutes

50 minutes – 1 hour

1 – 2 hours

1   – 2½ hours

2     – 2¾ hours

| |
Loin Roast| 1.36-1.81 kg / 3 – 4 lbs.| | 1 – 2 hours| 2 – 3 hours
Rib Crown Roast| 1.81-2.26 kg / 4 – 5 lbs.| | 1½ – 2 hours| 2 – 3 hours
Chop

(loin, rib)

| 1.9-2.5 cm / ¾” – 1″

3.1-3.9 cm / 1¼” – 1½”

| | 10 – 12 minutes

14 – 18 minutes

|
Tenderloin| 1.9-2.5 cm / ¾” – 1″| | 20 – 30 minutes| 30 – 45 minutes
Loin Roast (boneless)| 1.36-2.26 kg / 3-5 lbs.| | 1¼ – 1¾ hours| 1¾ – 2½ hours
Boston Butt

(Pork Shoulder)

| 3.62-4.53 kg / 8-10 lbs.| | | 93 – 98°C / 200 – 210°F

Internal Temperature

BEEF| SIZE| HEAT| Rare – 54°C / 130°F| Medium – 60°C / 140°F| Well Done – 65°C / 150°F
---|---|---|---|---|---
Steak (New York, Porter-house, Rib- eye, Sirloin, T-bone, or Tenderloin)| 1.9 cm / ¾”

2.5 cm / 1″ 3.8 cm / 1½”

5 cm / 2″

| High| Sear 8-10 minutes

Sear 10-12 minutes

Sear 10 minutes, grill 8-10 minutes

Sear 10 minutes, grill 10-14 minutes

Skirt Steak| 0.6 – 12.7 cm / ¼” – ½”| High| Sear 5-7 minutes
Flank Steak| 0.45 – 0.86 kg

/ 1 – 1½ lbs., 1.9 cm / ¾”

| Medium| Sear 4 minutes, grill 8-10 minutes
Kabob| 2.5 – 3.8 cm / 1 – 1½” cubes| Medium| Grill 10 – 12 minutes
Tenderloin, whole| 1.58 – 1.81 kg / 3½ – 4 lbs.| High/Medium| Sear 10 minutes, grill 15-20 minutes
Ground Beef Patty| 1.9 cm / ¾”| High/Medium| Sear 4 minutes, grill 4-6 minutes
Rib-eye Roast (boneless)| 2.26 – 2.72 kg / 5 – 6 lbs.| Medium| Grill 1½ – 2 hours
Tri-tip Roast| 0.9 – 1.13 kg / 2 – 2½ lbs.| High/Medium| Sear 10 minutes, grill 20-30 minutes
Rib Roast| 5.44 – 6.35 kg / 12 – 14 lbs.| Medium| 2½ – 2¾ hours
Veal Loin Chop| 2.5cm / 1″| Medium| 10 – 12 minutes direct
Brisket| 7.25 – 3.62 kg / 16 -18 lbs.| Hot Smoke| Cook until internal temperature reaches 91°C / 195°F
LAMB| Size| Rare – 54°C / 130°F| Medium – 60°C / 140°F| Well Done – 71°C / 160°F
---|---|---|---|---
Roast (fresh)| 2.26 – 2.72 kg / 5 – 6 lbs.| | 1 – 2 hours|
Rib Crown Roast| 1.36-2.26 kg / 3-5 lbs.| | 1 – 1½ hours| 1½ hours
SEAFOOD| Size| Rare – 54°C / 130°F| Medium – 60°C / 140°F| Well Done – 82°C / 180°F
---|---|---|---|---
Fish (whole)| 0.5 kg / 1 lb.

0.9 – 1.1 kg / 2 – 2½ lbs.

1.4 kg / 3 lbs.

| | | Grill 10 – 20 minutes

Grill 20 – 30 minutes

Grill 30 – 45 minutes

Fish (filets)| 0.6-1.3 cm / ¼” – ½”| | | Grill 3 – 5 minutes, until flaky
Lobster Tail| 0.15 kg / 5 oz.

0.3 kg / 10 oz.

| | | Grill 5 – 6 minutes

Grill 10 – 12 minutes

WILD GAME| Size| Rare – 60°C / 140°F| Medium – 71°C / 160°F| Well Done – 77°C / 170°F
---|---|---|---|---
Roast (fresh)| 2.26 – 2.72 kg / 5 – 6 lbs.| | 1 – 1½ hours| 1½ – 2 hours
Large Cuts (fresh)| 3.62-4.53 kg / 8-10 lbs.| | 1 hours| 1½ hours

TIPS & TECHNIQUES

Follow these helpful tips and techniques, passed on from Pit Boss® owners, our staff, and customers just like you, to become more familiar with your grill:

FOOD SAFETY

• Keep everything in the kitchen and cooking area clean. Use different platters and utensils for the cooked meat than the ones you used to prepare or transport the raw meat out to the grill. This will prevent cross-contamination of bacteria. Each marinade or basting sauce should have its own utensil.
• Keep hot foods hot (above 60ºC / 140ºF), and keep cold foods cold (below 3ºC / 37ºF).
• A marinade should never be saved to use at a later time. If you are going to use it to serve with your meat, be sure to bring it to a boil before serving.
• Cooked foods should not be left out in the heat for more than an hour. Do not leave hot foods out of refrigeration for more than two hours.
• Defrost and marinade meats by refrigeration. Do not thaw meat at room temperature or on a countertop. Bacteria can grow and multiply rapidly in warm, moist foods. Wash hands thoroughly with hot, soapy water before starting any meal preparation and after handling fresh meat, fish and poultry.

COOKING PREPARATION

• Be prepared, or Mise en Place. This refers to preparing the cooking recipe, fuel, accessories, utensils, and all ingredients you require at the grill side before you start cooking. Also, read the entire recipe, start to finish, before lighting the grill.
• A BBQ floor mat is very useful. Due to food handling accidents and cooking spatter, a BBQ floor mat would protect a deck, patio, or stone platform from the possibility of grease stains or accidental spills.

GRILLING TIPS AND TECHNIQUES

• To infuse more smoke flavor into your meats, cook longer and at lower temperatures (also known as low and slow). The meat will close its fibers after it reaches an internal temperature of 49ºC / 120ºF. Misting, or mopping, are great ways to keep meat from drying out.
• While searing your meats, cook with the lid down. Always use a meat thermometer to determine the internal temperature of the foods you are cooking. Smoking foods with hardwood pellets will turn meats and poultry pink. The band of pink (after cooking) is referred to as a smoke ring and is highly prized by outdoor chefs.
• Sugar-based sauces are best applied near the end of cooking to prevent burning and flare-ups.
• Leave open space between the foods and the extremities of the barrel for proper heat flow. Food on a crowded grill will require more cooking time.
• Use a set of long-handled tongs for turning meats, and a spatula for turning burgers and fish. Using a piercing utensil, such as a fork, will prick the meat and allow the juices to escape.
• Foods in deep casserole dishes will require more time to cook than a shallow baking pan.
• It’s a good idea to put cooked food onto a heated platter, keeping the food warm. Red meats, such as steak and roast, benefit from resting for several minutes before serving. It allows the juices that were driven to the surface by heat to ease back to the center of the meat, adding more flavor

TROUBLESHOOTING

Proper cleaning, maintenance and the use of clean, dry, quality fuel will prevent common operational problems. When your Pit Boss® grill is operating poorly, or on a less frequent basis, the following troubleshooting tips may be helpful. For FAQ, please visit www.pitboss-grills.com. You may also contact your local Pit Boss® authorized dealer or contact Customer Care for assistance.

WARNING: Always disconnect the electrical cord prior to opening the grill for any inspection, cleaning, maintenance or service work. Ensure the grill is completely cooled to avoid injury

unit is plugged into a working power source. Reset breaker. Ensure GFCI is a minimum 10 Amp service (see Electric Wire Diagram for access to electric components) Ensure all wire connections are firmly connected and dry.
| Fuse Blown On The Control Board| Remove hopper access panel (see Electric Wire Diagram for diagram), press in plastic tabs holding the control board in place and carefully pull controller inside the hopper to release controller. Check the fuse for a broken wire or if the wire has turned black. If yes, fuse needs to be manually replaced.
| The GFCI outlet has been tripped.| Remove hopper access panel (see Electric Wire Diagram for diagram), and ensure all wire connections are firmly connected and dry. Ensure GFCI is a minimum 10 Amp service.
| Faulty Control Board| Control Board needs to be replaced. Contact Customer Care for a replacement part.
| |
Fire in Burn Pot Will Not Light| Auger Not Primed| Before the unit is used for the first time or anytime the hopper is completely emptied out, the auger must be primed to allow pellets to fill the auger tube. If not primed, the ignitor will timeout before the pellets reach the Burn Pot. Follow Hopper Priming Procedure.
| Auger Motor Is Jammed| Remove cooking components from the Main Barrel. Press the Power Button to turn the unit on and inspect the auger feed system. Visually confirm that the auger is dropping pellets into the Burn Pot. If not operating properly, call Customer Care for assistance or a replacement part.
| Ignitor Failure| Remove cooking components from the Main Barrel. Press the Power Button to turn the unit on and inspect the ignitor. Visually confirm that the ignitor is working by placing your hand above the Burn Pot and feeling for heat. Visually confirm that the ignitor is protruding approximately 13mm / 0.5 inches in the Burn Pot. If not operating properly, call Customer Care for assistance or a replacement part.
| |
Readout of actual temperature will not adjust| Grill probe dirty| Follow care and maintenance instructions.
Grill probe is broken| Grill probe needs to be replaced. Contact Customer Care.
|
Grill Will Not Achieve Or Maintain Stable Temperature| Insufficient Air Flow Through Burn Pot| Check Burn Pot for ash build-up or obstructions. Follow Care and Maintenance instructions for ash build-up. Check fan. Ensure it is working properly and air intake is not blocked. Follow Care and Maintenance instructions if dirty. Check auger motor to confirm operation, and ensure there is no

blockage in the auger tube. Once all the above steps have been done, start the grill, set temperature to SMOKE and wait for 10 minutes. Check that the flame produced is bright and vibrant.

| Lack Of Fuel, Poor Fuel Quality, Obstruction In Feed System| Check hopper to check that fuel level is sufficient, and replenish if low. Should the quality of wood pellets be poor, or the length of the pellets too long, this may cause an obstruction in the feed system. Remove pellets and follow Care and Maintenance instructions.
| Grill Probe| Check status of grill probe. Follow Care and Maintenance instructions if dirty. Contact Customer Care for a replacement part if damaged.
| |
Grill Produces Excess Or Discolored Smoke| Grease Build-Up| Follow Care and Maintenance instructions.
Wood Pellet Quality| Remove moist wood pellets from hopper. Follow Care and Maintenance instructions to clean out. Replace with dry wood pellets.
| Burn Pot Is Blocked| Clear Burn Pot for moist wood pellets. Follow Hopper Priming Procedure.
| Insufficient Air Intake For Fan| Check fan. Ensure it is working properly and air intake is not blocked. Follow Care and Maintenance

instructions if dirty.

Frequent Flare-Ups| Cooking Temperature| Attempt cooking at a lower temperature. Grease does have a flash point. Keep the temperature under 176°C / 350°F when cooking highly greasy food.
---|---|---
| Grease Build-Up On Cooking Components| Follow Care and Maintenance instructions.
| |
ErP Error Code| Unit Not Turned Off Properly When Last Connected To Power| Safety feature prevents an automatic restart. Press and hold the Power Buttom for three seconds to turn the unit off, wait two minutes, then press the Power Button to turn the unit on again. Turn to desired temperature. If error code still displayed, contact Customer Care.
| Power Outage While Unit In Operation|
| |
ErH Error Code| The Unit Has Overheated, Possibly Due To Grease Fire Or Excess Fuel| Press and hold the Power Buttom for three seconds to turn the unit off, and allow grill to cool. Follow Care and Maintenance instructions. After maintenance, remove pellets, and confirm positioning of all component parts. Once cooled, press the Power Button to turn the unit on, then select desired temperature. If error code still displayed, contact Customer Care.
| |
ErL Error Code| Grill fails to perform start-up cycle| Check proper positioning of cooking components. Check hopper for sufficient fuel or if there is an obstruction in the feed system. Remove pellets and follow Care and Maintenance instructions. Check grill probe. Confirm if actual temperature is correct and accurate. Follow Care and Maintenance instructions if dirty. Check ignitor positioning and that it is heating up properly. In extreme cold, the grill may require a second start. Turn grill off, wait, then turn on again. Check fan. Ensure it is working properly. Follow Care and Maintenance instructions if dirty.
| Grill will not stay lit
|
Err Error Code with PELLET Error Code Blinking| Lack Of Fuel, Poor Fuel Quality, Obstruction In Feed System, Jammed Auger| Check hopper to check that fuel level is sufficient and replenish if low. Should the quality of wood pellets be poor, or the length of the pellets too long, this may cause an obstruction in the feed system. Remove pellets and follow Care and Maintenance instructions.
| |
Err Error Code with IGNITOR Error Code Blinking| Ignitor is not working properly, not making a connection| Remove cooking components from the Main Barrel. Press the Power Button to turn the unit on and inspect the igniter. Visually confirm that the igniter is working by placing your hand above the

burn grate and feeling for heat. Visually confirm that the igniter is aligned with the hole in the burn grate, and open to light the pellets. If not operating properly, call Customer Care for assistance or a replacement part.

| Ignitor failure| Igniter needs to be replaced. Contact Customer Care for replacement part.
| |
Err Error Code with AUGER Error Code Blinking| Auger not primed| Before the unit is used for the first time or anytime the hopper is completely emptied out, the auger must be primed to allow pellets to fill the feed system If not primed, the igniter will timeout before the pellets ignite. Follow Hopper Priming Procedure.
| Auger motor is jammed, not making connection| Remove cooking components from the Main Barrel. Press the Power Button to turn the unit on and inspect the auger feed system. Visually confirm that the auger is dropping pellets into the burn pot. If not operating properly, call Customer Care for assistance or a replacement part.
| |
Err Error Code with FAN Error Code Blinking| Fan is not working properly, not making a connection| Check fan. Ensure it is working properly and air intake is not blocked. Remove hopper access panel (see Electric Wire Diagram for diagram), and check for any damage to the fan wires. Follow Care and Maintenance instructions if fan blades are dirty.

ELECTRICAL WIRE DIAGRAM

The Digital Control Board system is an intricate and valuable piece of technology. For protection from power surges and electrical shorts, consult the wire diagram below to ensure your power source is sufficient for the operation of the unit.

PB – ELECTRIC REQUIREMENTS
110-120 V, 60 Hz, 275 W, 3-PRONG GROUNDED PLUG

NOTE: Electrical components, passed by product safety testing and certification services, comply with a testing tolerance of ± 5-10 percent

GRILL REPLACEMENT PARTS

NOTE: Due to ongoing product development, parts are subject to change without notice.

HOPPER REPLACEMENT PARTS

WARRANTY

CONDITIONS
All wood pellet grills by Pit Boss®, manufactured by Dansons, carry a limited warranty from the date of sale by the original owner. The warranty coverage begins on the original date of purchase and proof of date of purchase, or copy of original bill of sale, is required to validate the warranty. Customers will be subject to parts, shipping, and handling fees if unable to provide proof of the purchase or after the warranty has expired. Dansons carries a five (5) year warranty against defects and workmanship on all parts, and five (5) years on electrical components. Dansons warrants that all part(s) are free of defects in material and workmanship, for the length of use and ownership of the original purchaser. Warranty does not cover damage from wear and tear, such as scratches, dents, dings, chips or minor cosmetic cracks. These aesthetic changes of the grill do not affect its performance. Repair or replacement of any part does not extend past the limited warranty beyond the five (5) years from date of purchase. During the term of the warranty, Dansons’ obligation shall belimited to furnishing a replacement for defective and/or failed components. As long as it is within the warranty period, Dansons’ will not charge for repair or replacement for parts returned, freight prepaid, if the part(s) are found by Dansons’ to be defective upon examination. Dansons’ shall not be liable for transportation charges, labor costs, or export duties. Except as provided in these conditions of warranty, repair or replacement of parts in the manner and for the period of time mentioned heretofore shall constitute the fulfillment of all direct and derivate liabilities and obligations from Dansons to you. Dansons takes every precaution to utilize materials that retard rust. Even with these safeguards, the protective coatings can be compromised by varioussubstances and conditions beyond Dansons’ control. High temperatures, excessive humidity, chlorine, industrial fumes, fertilizers, lawn pesticides and salt are some of the substances that can affect metal coatings. For these reasons, the warranty does not cover rust or oxidization, unless there is loss of structural integrity on the grill component. Should any of the above occur, kindly refer to the care and maintenance section to prolong the lifespan of your unit. Dansons recommends the use of a grill cover when the grill is not in use. This warranty is based on normal domestic use and service of the grill and neither limited warranty coverage’s apply for a grill which is used in commercial applications.

EXCEPTIONS
There is no written or implied performance warranty on Pit Boss® grills, as the manufacturer has no control over the installation, operation, cleaning, maintenance or the type of fuel burned. This warranty will not apply nor will Dansons assume responsibility if your appliance has not been installed, operated, cleaned and maintained in strict accordance with this owner’s manual. Any use of gas not outlined in this manual may void the warranty. The warranty does not cover damage or breakage due to misuse, improper handling or modifications. Neither Dansons, or authorized Pit Boss® dealer, accepts responsibility, legal or otherwise, for the incidental or consequential damage to the property or persons resulting from the use of this product. Whether a claim is made against Dansons based on the breach of this warranty or any other type of warranty expressed or implied by law, the manufacturer shall in no event be liable for any special, indirect, consequential or other damages of any nature whatsoever in excess of the original purchase of this product. All warranties by manufacturer are set forth herein and no claim shall be made against manufacturer on any warranty or representation. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations of implied warranties, so the limitations or exclusions set forth in this limited warranty may not apply to you. This limited warranty gives you specific legal rights and you may have other rights, which vary from state to state.

ORDERING REPLACEMENT PARTS
To order replacement parts, please contact your local Pit Boss® dealer or visit our online store at: www.pitboss-grills.com

CONTACT CUSTOMER CARE
If you have any questions or problems, contact Customer Care. www.pitboss- grills.com | USA: (480) 923-9630 | Canada (Toll Free): 1-877-942-2246

WARRANTY SERVICE
Contact your nearest Pit Boss® dealer for repair or replacement parts. Dansons requires proof of purchase to establish a warranty claim; therefore, retain your original sales receipt or invoice for future reference. The serial and model number of your Pit Boss® can be found inside the lid of the hopper. Record the numbers below as the label may become worn or illegible.

• MODEL
• SERIAL NUMBER
• DATE OF PURCHASE
• AUTHORIZED DEALER

RECIPES

CLASSIC BRISKET

Makes 4 – 6 Servings
A whole beef brisket weighs 7.25-3.62 kg / 16-18 pounds and has three separate parts: the cap, the point, and the flat. Use the flat section, as it is lean, and compact, and creates nice slices when carved.

Ingredients:

• 1 Beef Brisket
• 2.2-3.6 kg / 5-8 lbs,
• A layer of fat is at least 0.6 cm / ¼” thick
• 1 bottle of Prepared Yellow Mustard
• 75 ml / 5 tbsp Seasoning
• 1 bottle of Chili Sauce
• 1 pack Dry Onion Soup Mix
• 375 ml / 1 1/2 c. Beef Broth
• 40 ml / 8 tsp Black Pepper

Suggested Wood Pellet Flavor: Hickory / Competition Instructions:

1. Lay out a large piece of plastic wrap on your working station. Large enough to encase the brisket. Using a sharp knife, cut a single cut on the underside of the brisket against the grain. This will aid in slicing the finished brisket, against the grain which results in a tender, melt-in-your-mouth cut. The underside is the non-fat cap side. Slather on a generous amount of prepared mustard. Rub lightly onto the entire area. Sprinkle a generous amount of seasoning onto the mustard, then again light rub into the meat. Flip the brisket over and repeat the process. Wrap the prepared brisket in plastic wrap and refrigerate 2 to 4 hours, or overnight.
2. Prepare the basting mixture. Mix the chili sauce, dry onion soup mix, beef broth, and black pepper. Set aside.
3. Preheat the grill, then reduce to low temperature.
4. Place the brisket, fat side up, in the center of the grill. Close the grill lid. Slow cook until tender, about 10 to 12 hours.
5. Baste the brisket with the basting mixture every half hour for the first 3 hours.
6. Continue the slow cooking process until the internal temperature reaches 60-66°C / 140-150°F. Remove from grill. Turn the grill up to 176°C / 350°F.
7. Place the brisket into a pouch of double-layered aluminum foil. Pour 50 ml / ¼ cup of basting mixture over the brisket in the pouch. Close the pouch shut.
8. Lay foil pouch carefully on the grill. Steam for 1 to 1 ½ hours.
9. Open the pouch, and use a meat thermometer; the internal temperature should reach 91°C / 195°F. The brisket should be firm but be able to pull the meat apart with your fingers.
10. Transfer the meat to a cutting board, and let it rest for 10 minutes. Thinly slice across the grain to serve.

SAUSAGE WITH MANGO CHUTNEY

Makes 4 – 6 Servings Ingredients:

• 2 Mangoes (finely chopped)
• 0.9 kg / 2 lbs Italian Sausage (hot or mild)
• 10 ml / 2 tsp Fresh Parsley (minced)
• 15 ml / 1 tbsp Red Pepper (diced)
• 10 ml / 2 tsp Honey
• ½ Red Onion (diced)
• ½ bulb Fennel (diced)
• 5 ml / 1 tsp Lime Juice
• Pinch Salt

Suggested Wood Pellet Flavor: Hickory / Competition

Instructions:

1. Preheat the grill, then reduce to LOW-MEDIUM (82-107°C / 180- 225°F)
2. Place sausages on the grill, spaced evenly apart. Rotate every ten minutes so all sides are grilled.
3. Combine all remaining ingredients to make the chutney. Chill until ready to serve.
4. Slice grilled sausage diagonally, then serve with a side of chutney.

BLUE CHEESESTEAK

Makes 4 Servings

Ingredients:

• 4 Steak, T-bone or Rib-Eye
• 2.54cm / 1″ thick
• 0.28-0.62 kg / 10-12 ounces each
• 113 g / 4 oz. Blue Cheese (crumbled)
• 50 ml / ¼ c. Green Onion (thinly sliced)

Suggested Wood Pellet Flavor: Hickory / Competition / Whiskey

Instructions:

1. Preheat the grill, then leave or reduce slightly (204-260°C / 400-500°F)
2. Trim excess fat from meat and discard.
3. Place steaks on the grill. Sear each side, flipping every few minutes.
4. Reduce heat to 135°C/275°F or 163°C/ 325°F. Flip the steaks a final time. Combine blue cheese and onions. Sprinkle over steaks, close grill lid, and grill until the desired doneness. Check doneness by cutting a slit in meat near the bone.

Variation: REVERSE-SEAR METHOD
Turn grill to low temperature, then place steaks on the grill. Smoke at 82°C / 180°F for 5 to 15 minutes. Once smoked to the desired doneness, turn grill up to HIGH and sear to your liking.

BBQ RIBS

Makes 4 – 6 Servings Ingredients:

• 1.3-1.8 kg / 3-4 lbs Ribs
  • Meaty pork spareribs / loin back ribs
• 45 ml / 3 tbsp Oil
• 5 ml / 1 tsp Salt
• 5 ml / 1 tsp Pepper
• 2 whole Onions (chopped)
• 30 ml / 2 tbsp Vinegar
• 30 ml / 2 tbsp Worcestershire sauce
• 125 ml / ½ c. Apple Juice or Soda
• 5 ml / 1 tsp Paprika
• 5 ml / 1 tsp Chili Powder

Suggested Wood Pellet Flavor: Hickory / Competition / Apple

Instructions:

1. Preheat the grill, then reduce to low temperature (82-107°C / 180-225°F).
2. Prepare ribs by peeling off the tough layer of skin on the backside. Season the ribs with salt and pepper, to taste.
3. Place ribs on the grill, spaced evenly apart. Smoke for 3 to 4 hours.
4. Mix the remaining ingredients in a saucepan and bring to a boil. Let the sauce boil for five minutes to thicken.
5. Remove from grill. Turn grill up to 176°C / 350°F.
6. Place each rack into a pouch of double-layered aluminum foil. Pour 50 ml / ¼ cup of sauce over the ribs in the pouch. Close the pouch shut.
7. Lay foil pouch carefully on the grill. Steam for 1 to 1 ½ hours.
8. Open the pouch. The meat will have exposed the rib ends and be very tender. Turn grill up to HIGH (260°C / 500°F). Place ribs back on the grill and baste with sauce on both sides of ribs.
9. Once the sauce is caramelized and the ribs are sticky, remove from the grill and serve.

Variation: MEMPHIS-DRY METHOD
Turn grill up to HIGH (260°C / 500°F). Place ribs back on the grill and season with a dry seasoning or rub. Sear the ribs, remove them from the grill and serve.

MOM’S JUICY HAMBURGERS

Makes 4 – 6 Servings Ingredients:

• 900 g /2 lbs Ground Beef or Buffalo
• 15 ml / 3 tsp Seasoning
• 2 whole Eggs, room temperature
• 500 ml / 2 c. Bread Crumbs (Dried, Fine)
• 6 – 8 Hamburger / Kaiser Buns
• 6 – 8 slices Cheese (slices, thin)
• 30 ml / 2 tbsp Butter

Suggested Wood Pellet Flavor: Hickory / Competition
Instructions:
1. Preheat grill, then leave or reduce slightly (204-260°C /
400-500°F)
2. Combine meat, seasoning, eggs and bread crumbs in a mixing
bowl and blend together. Divide the meat into portions, and
gently shape into patties to fit the buns. Make patties about 1.9
cm / ¾ inches thick.
3. Place patties on grill. Grill six minutes per side, taking care not
to press down on the meat. Test for doneness, using a meat
thermometer; internal temperature should reach 71ºC / 160ºF.
Meat may turn pink on the outside due to smoking.
4. In the last few minutes of grilling, brush buns with butter and
lightly toast on the grill.
5. Remove buns, burgers when done. Top the burgers with cheese
to melt, and serve.
TIP: A slightly fattier meat makes for a juicier burger. For a lean
alternative, try ground buffalo.

SIRLOIN STEAK WITH SWEET ONION & PEPPERS

Makes 4 Servings Ingredients:

• 2 Steak, Top Sirloin
  • 1″ thick, cut into 4 pieces.
  • 0.45kg/1 lb
• 10 ml / 2 tsp Seasoning or rub
• 5 medium Sweet Onions (coursed chopped)
• 2 whole Bell Peppers (all kinds, chopped)
• 60 ml / 4 tbsp Soy Sauce
• 60 ml / 4 tbsp Olive Oil
• Dash Salt

Suggested Wood Pellet Flavor: Hickory / Mesquite / Whiskey

Instructions:

1. Preheat grill, then reduce slightly to 218°C / 425°F.
2. Season both sides of the steak with the seasoning or rub. Cover and refrigerate at least 1 hour.
3. Place onions and bell peppers into a covered tray of aluminum foil. Mix soy sauce and olive oil together, then drizzle over tray. Sprinkle with salt. Seal the foil packet completely.
4. Place the foil on the grill for 10 – 15 minutes or until vegetables are soft and tender. Remove from grill, and keep covered.
5. Place steaks on grill. Sear each side, flipping every few minutes.
6. Grill until desired doneness, then remove from grill. Place on serving plates and top with warm vegetables.

CORNISH HENS WITH MANDARIN RICE

Makes 4 Servings Ingredients:

• 4 whole Cornish Game Hens
• 750 ml/ 3 c. Mandarin Rice
• 15 ml / 1 tbsp Olive Oil
• 5 ml / 1 tsp Smoked Paprika
• 250 ml / 1 c. Orange Marmalade

Mandarin Rice

• 59 ml / ¼ c. Almonds (slivered)
• 30 ml / 2 tbsp Celery (chopped)
• 1 small Green Onion (sliced, thin)
• 30 ml / 2 tbsp Butter
• 1 can Mandarin Orange Segments (drained) 0.4 kg/11oz.
• 30 ml / 2 tbsp Orange Juice (concentrate)
• 500 ml / 2 c. Cooked Rice

Suggested Wood Pellet Flavor: Hickory / Mesquite / Competition

Instructions:

1. Prepare mandarin rice by cooking almonds, celery, green onion, and butter in small skillet until almonds are lightly toasted. Combine mixture with orange segments, orange juice and cooked rice in a bowl, and set aside.
2. Preheat grill, then reduce to MEDIUM (135-177°C / 275-350°F).
3. Rinse Cornish hens and pat dry with paper towel. Stuff with rice mixture and tie legs with a string. Brush Cornish hens lightly with olive oil, and sprinkle with paprika.
4. Place Cornish hens on grill. Grill for 45 to 60 minutes, until the drumstick meat is tender when pressed.
5. Baste with orange marmalade during last 20 minutes of cooking time. Remove from grill and arrange on serving platter.

TIP: If you want to catch the drippings to make gravy, place the hens in a foil pan and add enough water or juice to cover the bottom about 0.6 cm / ¼ inch thick.

SHRIMP KABOBS WITH CURRY BUTTER

Makes 4 Servings Ingredients:

• 900g / 2 lbs Shrimp (peeled, deveined)
• 125ml / ½ c. Curry Butter
• 15 ml / 1 tbsp Olive Oil
• 1 Lime Fresh Dill

Curry Butter

• 125 ml / ½ c. Butter
• 30 ml / 2 tbsp Onion (chopped)
• 15 ml / 1 tbsp Fresh Dill
• 5 ml / 1 tsp Curry Powder
• Dash Garlic Powder

Suggested Wood Pellet Flavor: Mesquite / Competition

Instructions:

1. Soak wooden skewers in water for 1 hour.
2. Preheat grill, then reduce to 135-163°C / 275-325°F.
3. Prepare curry butter by melting butter in a small pan over medium-high heat. Stir in onion, dill, curry powder, and garlic powder. Cook for five minutes, then remove from heat.
4. Thread shrimp on skewers, leaving space between pieces. Lightly brush with olive oil.
5. Place skewers on grill, and grill until the shrimp are white and tender. Shrimp grill quickly; take care not to overcook. Turn skewers of shrimp once and brush with curry butter halfway through cooking time.
6. Arrange grilled shrimp on a serving plate. Garnish with lime wedge and dill.

TIP: To skewer shrimp so that it is straight, hold it in a stretched-out position with one hand. Start at the tail end and insert a bamboo or wooden skewer into the shrimp so that it runs the full length. Keep unbending the shrimp with your fingers as you go.

BACON BASIL SHRIMP ON A STICK

Makes 4 – 6 Servings Ingredients:

• 24 large Shrimp (peeled, deveined)
• 24 whole Fresh Basil Leaves
• 24 slices Bacon (sliced thin)

Suggested Wood Pellet Flavor: Cherry / Apple

Instructions:

1. Soak wooden skewers in water for 1 hour.
2. Preheat grill, then reduce to 135-163°C / 275-325°F.
3. Wrap a piece of shrimp and basil leaf in a thin slice of bacon, then thread onto the skewer, leaving space between pieces.
4. Place skewers on grill, and cook until shrimp are white and tender, and the bacon is nicely browned. Shrimp grill quickly; take care not to overcook. Turn skewers often to avoid burning.
5. Remove from heat and serve.

WHOLE SMOKED TURKEY

Feeds a small army – leftovers are great! Ingredients:

• 1 whole Turkey (thawed) 9-11.3 kg / 20-25 lbs
• 60 ml /4 tbsp Seasoning
• 5 ml / 1 tsp Smoked Paprika
• 45 ml /3 tbsp Butter

Suggested Wood Pellet Flavor: Hickory / Cherry / Competition

Instructions:

1. Preheat grill, then reduce to 135-177°C / 275-350°F.
2. Remove the turkey neck and giblets. Rinse turkey thoroughly and pat the exterior dry with paper towel.
3. In a small bowl, mix butter, ¼ of the seasoning and paprika together to form a paste. Gently insert your hand between the outer skin and the breast meat. Rub paste into the meat.
4. With the remaining seasoning, rub the outer surface of the turkey.
5. Place turkey, breast side up, in center of grill, and cook until turkey is tender and golden brown; internal temperature should reach 82°C / 180°F in the thickest part of the thigh and 77°C / 170°F in the breast.
6. Remove turkey, cover with foil and let rest for 10 minutes before carving.

TIP: If you want to catch the drippings to make gravy, place the turkey on a rack inside a large aluminum foil roast pan. Add 0.6 cm / ¼” of water or broth and some seasoning into the bottom of the pan. Monitor the juices, as you may need to add more during the roasting period.

BEER CAN CHICKEN

Makes 2 – 6 Servings Ingredients:

• 1 whole Chicken 1.8-2.7 kg / 4-6 lbs
• 1 can Beer, any kind
• 45 ml /3 tbsp Seasoning

Suggested Wood Pellet Flavor: Hickory / Apple / Competition

Instructions:

1. Preheat grill, then reduce to 135-177°C / 275-350°F.
2. Open can, and pour half of the beer into a glass to drink. Leave half in the can, and make a few more holes in the top of the can to increase ventilation. Add a ¼ of the seasoning to the can.
3. Rinse chicken thoroughly and pat the exterior dry with paper towel. Add a 1/4 of the rub inside the cavity of the chicken. With the remaining seasoning, rub the outer surface of the chicken.
4. Insert the upright can into the cavity of the chicken, place on the grill, and close the grill lid. Cook until the chicken is golden brown and crispy; internal temperature should reach 74°C/165°F.
5. Using tongs, carefully remove the upright chicken and can from the grill. Let rest for five minutes, then carefully remove the can from the cavity of the chicken. Be cautious not to spill, as the liquid will be hot.
6. Carve chicken and serve.

Variation: NON- ALCOHOLIC, BEER-CAN CHICKEN
Using the same instructions as above, but substitute the can of beer with a can of your favorite non-diet cola, fruit juice, or water with additional seasoning.

EASY RANCH CHICKEN SATAY

Makes 2 – 6 Servings Ingredients:

• 450g / 1 lb Chicken Breasts or Thighs (boneless, skinless)
• 112 ml / ½ c. Prepared Ranch or Italian Salad Dressing
• Dash Salt
• Dash Pepper

Suggested Wood Pellet Flavor: Apple / Cherry

Instructions:

1. Cut chicken, lengthwise, into 0.63 cm / 1/4″ or slightly thicker pieces. Rinse chicken and pat dry with paper towel.
2. Place chicken pieces into a plastic lock-top bag. Add salad dressing, salt and pepper. Seal the bag closed, and carefully shake, coating chicken evenly. Place in refrigerator for 1 – 2 hours, or overnight. Shake the bag once or twice so the chicken marinades evenly.
3. Soak wooden skewers in water for 1 hour before use.
4. Preheat grill, then reduce slightly to 218°C / 425°F.
5. Remove chicken from plastic bag, and weave in-and-out onto the skewers, like a ribbon.
6. Place skewers on grill, and cook until chicken is white and firm. Turn skewers often to avoid burning.
7. Remove from heat and serve.

IMPORTANT
DO NOT RETURN PRODUCT TO STORE FOR ALL QUESTIONS, COMMENTS, OR INQUIRIES, PLEASE CONTACT DANSONS DIRECTLY. USA: (480) 923-9630 | CANADA (TOLL FREE): 1-877-942-2246

WARNING: THIS PRODUCT CAN EXPOSE YOU TO CHEMICALS INCLUDING WOOD DUST, WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, AND CARBON MONOXIDE, WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. FOR MORE INFORMATION GO TO WWW.P65WARNINGS.CA.GOV

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