CORSA Performance 47003 Closed Box Air Intake Instruction Manual

CORSA Performance 47003 Closed Box Air Intake

Product Information

Product Name:
2021+ FORD BRONCO 2.7L Closed Box Air Intake

Part Numbers:
– 47003 – 470036 – 47003D

Manufacturer:
CORSA Performance

Manufacturer Contact Information:
Address: 140 Blaze Industrial Parkway, Berea, OH 44017 – Phone: 440.891.0999 – Toll-Free: 800.486.0999 – Website: www.corsaperformance.com

Warranty Information:

To activate your warranty, visit corsaperformance.com/warranty.
Full warranty details are available on the manufacturer’s website.

Product Usage Instructions

Install Difficulty:

The installation of this product is recommended to be performed by a qualified service center or professional installer. However, if you decide to perform the installation yourself, an additional person may be required.

Recommended Tools & Supplies:

• 10mm Wrench
• Trim Removal Tool or Similar
• Phillips Screwdriver

Important Safety Precaution:

Never work on a hot engine bay. Allow time for the vehicle to cool before starting the installation process.

Installation Steps:

Review the enclosed instructions prior to beginning the installation process. 2. Confirm that all parts listed in the bill of materials are present before starting the installation. If anything is missing, contact Tech Support at 440.891.0999 or toll-free at 800.486.0999. 3. Start by removing the factory intake. Locate the vehicle’s battery and disconnect the negative battery cable. This may reset the computer and clear old air flow data to help prevent CEL (Check Engine Light) errors. 4. Disconnect the electrical connection on the air temperature sensor by pressing on the tab and pulling. 5. Use a 10mm socket and ratchet to remove the bolt located behind the stock air box. Save the bolt for installation step 8. 6. Remove the factory air box and air duct. 7. Install the pre-assembled closed air box (part number 412236) included in the kit. 8. Reinstall the bolt saved from step 5 to secure the closed air box in place. 9. Install the provided air duct (part number 441326). 10. Install the chosen air filter (part number 5143 or 61509) into the closed air box. 11. Install the pre-filter (part number 51914P or 51920P) if included in your kit. 12. Ensure all connections are secure and reattach the electrical connection to the air temperature sensor. 13. Reconnect the negative battery cable. 14. The installation is now complete. If you have any questions about the installation process or encounter any issues, contact Technical Support at 440.891.0999 or toll-free at 800.486.0999. Please note that this air intake should comply with your Federal, State, and Local laws. It is recommended to save your stock system and refer to the manufacturer’s website for further warranty information and support.

IMPORTANT! WARRANTY AND INSTALLATION INSTRUCTIONS
Please Forward All Information to Consumer
Be sure to review the enclosed instructions prior to beginning the installation process. If you have any questions about the enclosed parts or instructions, or if you encounter a problem during installation: CALL TECHNICAL SUPPORT: 440.891.0999 or 800.486.0999

TO ACTIVATE YOUR WARRANTY GO TO : CORSAPERFORMANCE.COM/WARRANTY
COLOR INSTRUCTIONS ARE AVAILABLE BY PART NUMBER ON: CORSAPERFORMANCE.COM
NEVER work on a hot engine bay. Allow time for the vehicle to cool.

INSTALL DIFFICULTY

RECOMMENDED TOOLS & SUPPLIES

• ¼” Drive Ratchet
• 10mm Wrench
• 7mm Socket
• Trim Removal Tool or Similar
• 8mm Socket
• Phillips Screwdriver
• 10mm Socket

Please take time to read and understand these installation instructions

CORSA recommends that the installation of this system be performed by a qualified service center or professional installer who has the necessary equipment, tools, and experienced personnel. However, if you decide to perform this installation yourself, the use of an additional person may be required. WARNING: Never work on a hot engine bay. Allow time for the vehicle to cool. Check that this air intake complies with your Federal, State, and Local laws. We recommend saving your stock system.
This warranty does not extend to damaged or defect in the finish of a product or to any product, that in the opinion of CORSA Performance, has been misused, damaged by accident or negligence, altered or modified in any way, faulty installation or installed contrary to CORSA installation instructions, or repaired by an unauthorized service facility.
Full warranty available on www.corsaperformance.com

Please confirm that all parts are present according to the bill of materials before beginning the installation.
If something is missing call Tech Support at 440.891.099 or Toll Free: 1.800.486.0999

PREASSEMBLED MATERIALS

1. 412236 – Closed Air Box| 1| 2. 441326 – Air Duct| 1| 3. 5143 (shown) or 61509

– Air Filter

---|---|---|---|---
| | | |

HARDWARE KIT

4. 56001 – Bulb Seal Trim| 14.5”| 5. 652235 – Bracket| 1| 6. 5900 – Lid Screw| 5
---|---|---|---|---|---
7. 59012212 – M6x1 Bolt| 1| 8. 59020104 – Washer| 1| 9. 59025122 – Rubber

Washer

| 5
10. 59045101 – Rubber

Grommet

| 1| 11. 652192 – CORSA

Lid

| 1| 12. 652236 – Christmas Tree Clip| 1
13. 652217 – M6x1 Flange Nut|

1

| 14. (NOT PICTURED)

51914P/51920P

Pre-Filter

|

1

| |
| | | | |

REMOVAL INSTRUCTIONS

Locate the vehicle’s battery and disconnect the negative battery cable.
This may reset the computer and clear old air flow data to help prevent CEL errors

1. Disconnect the electrical connection on the air temperature sensor by pressing on the tab and pulling.
2. Use a 10mm socket and rachet to remove the bolt located behind the stock air box. Save bolt for installation step 8.
3. Use a trim removal tool or similar to unclip the Christmas tree clip on the right of the airbox.
4. Use a trim removal tool or similar to remove the clip at the front of the air scoop
5. Loosen the larger clamp securing the air duct to stock turbo inlet pipe and pull the duct off the inlet pipe.
6. Loosen the smaller clamp securing the air duct to stock turbo inlet pipe and pull the duct off the inlet pipe.
7. Carefully remove the stock air intake by pulling up and out
8. Carefully remove the temperature sensor from the stock air intake by rotating counterclockwise and pulling out. Save temperature sensor for installation step 3 and 4.

INSTALLATION INSTRUCTIONS

1. Install filter bulb seal trim onto the CORSA air box.
2. Install the rubber grommet into the CORSA air duct
3. Remove the O-ring from the temperature sensor
4. Install the temperature sensor to the air duct by fitting it through the rubber grommet. Make sure the sensor is oriented as shown
5. Install the bracket to the drilled hole on the back of the CORSA air box using the supplied bolt, nut, and washer. Use a 10mm socket ratchet and wrench to tighten.
6. Fit the air duct through the trim and into the air box.
7. Install the air filter (Dry Filter Shown) and air filter clamp directly over the end of the air duct inside the air box. Use an 8mm socket and ratchet to tighten filter clamp to the air duct. Fit pre filter over top of filter if desired
8. Install the CORSA air intake into the vehicle by pressing the air box into the stock rubber grommets beneath the intake while attaching the air duct to the stock turbo pipes
9. Align the supplied bracket to the threaded hole in the frame and use a 10mm socket and the stock bolt from removal step 2 to secure the CORSA airbox to the vehicle.
10. Tighten the larger stock clamp to the large CORSA duct inlet
11. Tighten the smaller stock clamp to the small CORSA duct inlet.
12. Re-attach electrical connection to the temperature sensor by pressing until it clicks into place
13. Use the supplied Christmas Tree clip to secure the scoop portion of the CORSA airbox to the stock air intake tray.
14. Place the CORSA lid on top of the airbox and tighten to the air box using the lid screws and a Phillips screwdriver.

This concludes the installation of your CORSA air intake system
Check that this air intake complies with your Federal, State and Local laws. We recommend saving your stock system

BEFORE ROAD TESTING

1. Start engine, leaving the transmission in park and securing the parking brake.
2. Make sure to look and listen for any unusual noises or air leaks. Repair problems if needed.
3. Once completed it will be necessary to check periodically, after a few heat cycles, for realignment and tightening of all connections.

Max Flow 5 CARE AND CLEANING

Check the Max Flow 5 cotton reusable filter periodically and remove any excessive dirt build-up by tapping the filter on the ground and brushing off the loosened dirt. Clean the filter by using a two-stage cleaning kit to thoroughly clean and re-oil the filter. Re-oil every 10,000 miles without cleaning to improve filtering in sand and dirt. Clean only when dirt is very excessive or 50,000 miles.
Reference for Replacement Filters: Max Flow 5 Filter Part #5143, DryTech 3D Filter Part #5143D, or PowerCore® Filter 61509.

140 Blaze Industrial Parkway, Berea, OH 44017 l P: 440.891.0999 F: 440.891.1868 9 11/5/2022 [email protected] www.corsaperformance.com

References

• Warranty Center
• Performance Exhaust Systems | Buy Cold Air Intake Kits, High-Performance Mufflers & Headers at CORSA PERFORMANCE
• Performance Exhaust Systems | Buy Cold Air Intake Kits, High-Performance Mufflers & Headers at CORSA PERFORMANCE

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>