HONDA GL1800-D-DA Trunk Removal Kit Installation Guide

GL1800-D-DA Trunk Removal Kit

Product Information: Product Name: Trunk Removal Kit Model
Number: 08F71-MKC-A00 Compatible Model: GL1800/D/DA Publication
Number: MII 16426 Issue Date: January 2018 Parts List: –
Rear cross plate – Right luggage stay – Left luggage stay – Hole
plug – Grommet – 5 mm screw – Clip – Collar – 8 mm flange nut – 6
mm flange bolt – 8 mm flange bolt (short) – 8 mm flange bolt (long)
– 12-pin waterproof dummy connector – 2-pin waterproof dummy
connector – Jack cap – Center rear top cover – Right rear top lid –
Left rear top lid Tools and Supplies Required: – Socket (10
and 12 mm) – Ratchet – Box-end wrench (12 mm) – Hex wrench (5 mm) –
Dish soap solution (Water:Dish soap / 100:1) – Shop towel – Torque
wrench Torque Chart: – 5 mm screw: 4.2 Nm – 6 mm flange
bolt: 0.4 Nm – 8 mm flange bolt and nut: 3.1 Nm Product Usage
Instructions: 1. Before starting the installation, make sure to
disconnect the negative (-) cable of the battery. 2. Remove the
seat by disconnecting the connector and removing the seat bolt and
washer. 3. Remove the left side cover by removing the left
saddlebag lid bolt, washer, and left passenger grip bolt.
Disconnect the cable. 4. Remove the right side cover in the same
manner as the left side. 5. Remove the fuse holders, trunk lid
bolt, clip, and screw. Remove the left pillion step holder cover.
6. Remove the trunk holder and screw. 7. Remove the trunk front
lower panel by disconnecting the 2-pin waterproof connector,
screws, and clip. 8. Disconnect the trunk catch harness and remove
the trunk center lower cover by removing the 4-pin waterproof
connector, screws, and clip. 9. Remove the emergency trunk cable
from the trunk catch and remove the trunk catch. 10. Remove the
rear fender by disconnecting the connector and removing the screws.
11. Remove the saddlebag rear center cowl. 12. Remove the screws
from the right saddlebag and move the right saddlebag catch. 13.
Remove the radio antenna by removing the screws. 14. Remove the
emergency trunk cable from the right saddlebag catch. 15. Install
the hole plug. Note: For detailed installation instructions with
diagrams, please refer to the Installation Instructions URL
provided in the user manual.

Accessory

Application

INSTALLATION INSTRUCTIONS

TRUNK REMOVAL KIT P/N 08F71-MKC-A00

GL1800/D/DA

Honda Dealer: Please give a copy of these instructions to your customer.

PARTS LIST
(6)
(5) (1)

TRUNK REMOVAL COLOR KIT Sold separately
(2)
(3)

(2)

Publication No.
MII 16426
Issue Date
January 2018
(1)

(3)

(8) (4)
(7)

(9)

(11)

(10)

(12)

(13)

(16)

(15)

(14)

No.

Description

Qty

(1)

Installation Instructions URL

1

(2)

Rear cross plate

1

(3)

Right luggage stay

1

(4)

Left luggage stay

1

(5)

Hole plug

1

(6)

Grommet

4

(7)

5 mm screw

2

(8)

Clip

2

(9)

Collar

4

(10)

8 mm flange nut

4

(11)

6 mm flange bolt

2

(12)

8 mm flange bolt (short)

4

(13)

8 mm flange bolt (long)

4

(14)

12-pin waterproof dummy connector

1

(15)

2-pin waterproof dummy connector

1

(16)

Jack cap

1

No.

Description

(1)

Center rear top cover

(2)

Right rear top lid

(3)

Left rear top lid

Qty 1
I I1 1

TOOLS AND SUPPLIES REQUIRED
Socket (10 and 12 mm) Ratchet Box-end wrench (12 mm) Hex wrench (5 mm) Dish soap solution (Water:Dish soap / 100:1) Shop towel Torque wrench

TORQUE CHART

Tighten all screws, bolts, and nuts to their specified

torque values. Refer to the Service Manual for the torque

values of the removed parts.
Item
==== 5 mm screw
I 6 mm flange bolt
—-====–I-.I–I— 8 mm flange bolt and nut

N·m kgf·m Ibf·ft

4.2

0.4

3.1

12

1.2

9

27

2.8

20

© 2018 American Honda Motor Co., Inc. – All Rights Reserved.

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87979-MKC-A000

-INSTALLATION CAUTION · To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory. NOTE:
· Disconnect the negative (-) cable from the battery before installing this accessory.
· The memory of the clock will be erased when you disconnect the battery. Reset the clock after reconnecting the battery.
· Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched.
1. Open the left saddlebag lid as shown. · Repeat on the right side.