IJ-ZZZ Retractable Truck Bed Cover Instruction Manual
- June 13, 2024
- IJ-ZZZ
Table of Contents
IJ-ZZZ Retractable Truck Bed Cover
Product Information
The Retractable Truck Bed Cover is a durable and versatile cover designed to protect your truck bed and cargo. It features a retractable design that allows for easy access to the truck bed while providing excellent security and weather protection when closed. The cover is made from high-quality materials and is built to withstand the rigors of daily use. The cover comes with various components, including the driver’s side/left side rail, spiral canister, passenger’s side/right side rail, drain tubes, rail end caps, latch stops, clamps, and screws. Additionally, specific models may require additional steps and parts, so it is essential to refer to the appropriate page in the user manual for specific instructions.
Product Usage Instructions
Pre-assembly Guidelines
- Read all instructions before assembling the bed cover.
- Keep the boxes and packaging until the installation is complete.
- Unpack carefully to prevent scratching.
- Do not remove any protective films from the cover and canister until after the installation is complete.
- Do not use a lubricant or Loctite brand products on the rolling cover as it will void the warranty.
- Step 1: Assemble the Rail End Caps
- Insert the 5/16-18×0.50 bolt through the hole in the bottom of the rail end cap. Thread the 5/16 nylon lock nut onto the bolt, leaving it loose for later installation. Repeat this step for both end caps.
- Step 2: Assemble the Latch Stops
- Insert the 5/16-18×0.50 bolt through the hole in the bottom of the latch stop. Thread the 5/16 nylon lock nut onto the bolt, leaving it loose for later installation. Repeat this step for all latch stops.
- Step 3: Assemble the Clamps
- Thread the nylon set screw into the side of the clamp. Repeat this step for all clamps.
- Note: If you have a 2019-up Ford Ranger or RAM 6.5ft. bed (’09-’18), 1500 Classic (’19) & 2500/3500 (’10-’19), please refer to the specific installation instructions on pages 9 and 7, respectively.
- Step 4: Assemble the Cover on the Truck Bed
- Place the canister assembly onto the truck bed bulkhead and bed rails, ensuring it is centered across the width of the truck.
- Thread the appropriate bolt (5/16-18×1.625 or 5/16-18×2.25 for GM) into the bottom of each clamp.
- Slide the rails into the canister tabs and align the holes in the rail with the holes in the canister tabs.
- Insert the 10-32×0.750 Torx screw into each hole and tighten them until they are flush and touching the surface of the rail.
- Use a T25 Torx bit to fully tighten the screws, noting that they may require some force due to their self-tapping feature.
- Once the cover is securely assembled on the truck bed, ensure that it operates smoothly by opening and closing it a few times. Make any necessary adjustments to ensure proper alignment and function. Following these installation instructions will ensure that your.
- The Retractable Truck Bed Cover is properly installed and ready for use.
OVERVIEW
Parts Checklist
In addition to the rails, canister assembly and drain tubes.
Tools required
x- not provided
Pre-assembly Guidelines
- Please read all instructions before assembling the bed cover.
- Keep the boxes and packaging until the installation is complete.
- Unpack carefully to prevent scratching.
- DO NOT remove any protective films from the cover and canister until after the installation is complete.
- DO NOT USE A LUBRICANT OR LOCTITE BRAND PRODUCTS ON THE ROLLING COVER.
- USE OF THESE WILL VOID THE WARRANTY.
ASSEMBLY STEPS
- STEP 1: Assemble the rail end caps
- STEP 2: Assemble the latch stops
- STEP 3: Assemble the clamp
- STEP 4: Assemble the cover on the truck bed
- STEP 4: Assemble the cover on the truck bed
- STEP 4: Assemble the cover on the truck bed
- STEP 5: Insert latch stops
- STEP 6: Attach the rail end caps and position the cover
- STEP 7: Position the rear/tailgate and optional latch stops
- STEP 8: Install the clamps
- If you have a 2007-up Toyota Tundra, please see page 6 for special installation instructions.
- If you have a 2019-up GMC/Chevy, please see page 8 for special installation instructions.
- If you have a 2019-up Ford Ranger, please see page 11 for special installation instructions.
- STEP 9: Align the rails
- STEP 10: Measure and adjust the position of the rails
- 10a- Measure the distance at point A (on top of the front cover).
- 10b- Then measure the distance at points B & C (above each clamp). They must measure the same, within 1/16”, as at point A.
- 10c- If adjustments need to be made, loosen the clamp and turn the nylon set screw in or out to make the rails parallel.
- STEP 11: Install the drain tubes
Final note
Toyota Tundra 5.5 Ft. bed 2007-up Installation
Check the parts shown here, this model has 2 different styles of clamps and different mounting instructions.
Continue with the instructions on page 2, then refer back to this page for Toyota Tundra 5.5 bed, ‘07-up clamp specific install steps.
- STEP 1: Install the clamps
- Continue with the rest of the installation instructions at Step 9, page 4.
RAM 6.5 ft. bed (’09 – ‘18), 1500 Classic (’19) & 2500/3500 (’10 – ‘19) installation
Complete steps 1 through 3 in the beginning of the manual, then refer back to this page for the specific RAM 6.5 ft bed install step.
- STEP 1: Position the rails, attach the clamps
- Return to Step 4, page 2, of the main installation instructions for the remainder of the install procedure.
GMC/Chevy 1500 5.8 ft. bed and 6.4 ft. bed 1500 (’19-up) & 2500/3500 6.9 ft. HD bed (’20-up) installation
Complete steps 1 through 7 in the beginning of the manual, then refer back to this page specific ‘19-up GMC/Chevy 1500 installation steps.
- STEP 1: Position the clamps and rubber shims
- Return to Step 9, page 4, of the main installation instructions for the remainder of the install procedure.
Ford Ranger 2019-up
Complete steps 1 through 3 in the beginning of the manual, then refer back to this page for the specific Ford Ranger ‘19-up installation.
- STEP 1: Install bulkhead foam seal
- STEP 2: Install the foam block seals
- STEP 3: Plug the bulkhead face holes
- Return to Step 4, page 2, of the main installation instructions for the remainder of the install procedure.
Ford Ranger 2019-up
Complete steps 1 through 7 at the beginning of the manual, then refer back to this page.
- STEP 3: Position the clamps and shims
- Return to Step 9, page 4, of the main installation instructions for the remainder of the install procedure.