neptronic WP25211 Reverse Osmosis Systems Installation Guide
- June 4, 2024
- neptronic
Table of Contents
- neptronic WP25211 Reverse Osmosis Systems
- Foreword
- General Information and Safety
- RO System Specifications
- Component Identification
- | Item| Description
- Series 50 Controller
- System Operation
- Initial System Start-Up
- Adjustment Of Pressure Switch
- Temperature Correction Factor
- System Monitoring and Record Keeping
- General Troubleshooting
- Product Warranty
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
neptronic WP25211 Reverse Osmosis Systems
Foreword
Neptronic Company Overview
Founded in 1976, we’re a private corporation that designs, manufactures and
distributes products for the HVAC industry. Our product line includes
intelligent controllers, electronic actuators, actuated valves, humidifiers
and electric heaters.
Our products are designed and manufactured by over 250 dedicated employees in
our 7,500 m2 (80,000 ft2) state-of-the-art facility located in Montreal,
Canada. Using a vertical integration model, our entire manufacturing chain is
under one roof, from software and hardware development to SMT circuit board
assembly, to sheet metal fabrication, to product testing, ensuring that our
products are engineered to last.
We currently hold several national and international patents and with our
continued commitment to research and development, we provide innovative
products and technologies for the ever-evolving challenges of the HVAC
industry. Exporting over 70% of our sales, we have an exclusive distribution
network around the globe that provides comprehensive solutions to our
worldwide customers.
About the Manual
These installation and operation instructions have been developed to facilitate the installation of the Reverse Osmosis for the WP-Series humidifiers.
- The strict application of these instructions will ensure the conformity of your installation and operation as per the manufacturer’s recommendations.
- The application of these instructions is one of the conditions for the application of the warranty.
- The application of these instructions does not ensure, at any time conformity to procedures, regulation or local codes, regarding electric installation and connection to local water supply.
This product has been declared to conform to the applicable Canadian and American safety standards and directives and bear the ETL (c) & (us) mark. The Certificate for ETL is available, upon request to the manufacturer.
2022©: All rights reserved. This document cannot be reproduced totally or partially by any means whether, electronic, mechanical, photocopy, recording or other, without prior written authorization of Neptronic.
Electricity
All work concerned with electrical installation MUST only be performed by
skilled and qualified technical personnel, such as an electrician or a
technician with appropriate training. The customer is always responsible for
ensuring the suitability of the technical personnel.
Please observe the local regulations concerning the provision of electrical
installations.
Correct Use
Neptronic systems and its products are designed only for humidification use.
Any other application is not considered appropriate for the intended purpose.
The manufacturer cannot be made liable for any damage resulting from incorrect
use.
General Warranty
This product is subject to the terms and conditions described at
http://www.neptronic.com/Sales-Conditions.aspx.
General Information and Safety
Disclaimer: The information contained in this document is subject to
change without notice. Applied Membranes, Inc. shall not be liable for
technical or editorial omissions made herein; nor for incidental or
consequential damages resulting from the furnishing, performance, or use of
this material.
Power Connections: Use proper wiring and connection methods to satisfy local
electrical codes.
- Connect this unit to a properly grounded connection in accordance with the National Electrical Code.
- Do not, under any circumstances, remove the ground wire or ground prong from any power plug.
- Do not the use extension cord or an adapter without proper consideration.
WARNING: Risk of electric shock. Disconnect the appliance from electric
supply before commencing servicing.
WARNING: Do not make any alteration or modification in the wiring or
plumbing of the system. This can result in damage to the system and cause
injury to operators or users.
WARNING: Flush the system for at least 30 minutes before use to remove
all chemicals present.
CAUTION: Chlorine will damage the membranes. A carbon pre-filter is
installed to remove chlorine from feed water. Care must be taken to change
this carbon filter as needed to accomplish effective chlorine removal.
Excessive chlorine in feed stream may require additional pre-filtration. The
feed stream should be tested for chlorine at least once a week. Always follow
proper maintenance
CAUTION: Never let the system freeze. Freezing can damage the membrane
and plumbing.
RO System Specifications
Table 1 – RO System Electrical Specifications
Model | Hz | Motor HP | Volts | Phase |
---|---|---|---|---|
WP25211-116 | 60 | 1/3 | 115/230 | 1 |
WP25211-215 | 50 | 1/3 | 220/230 | 1 |
WP25211-216 | 60 | 1/3 | 220/230 | 1 |
WP25212-116 | 60 | 1/3 | 115/230 | 1 |
WP25212-215 | 50 | 1/3 | 220/230 | 1 |
WP25212-216 | 60 | 1/3 | 220/230 | 1 |
WP25213-116 | 60 | 1/3 | 115/230 | 1 |
WP25213-215 | 50 | 1/3 | 220/230 | 1 |
WP25213-216 | 60 | 1/3 | 220/230 | 1 |
Operational Notes
- All systems rated at 77 Degrees Fahrenheit (25 Degrees Celsius) using 1000 ppm sodium chloride (NaCl) solution. System capacity decreases significantly with decrease in feed water temperature (see temperature correction chart).
- Chlorine requirements for the feed water are as follows:
Thin-Film (standard)| 0| ppm
---|---|---
CA (special order only)| 0.1| ppm Minimum - Feed water must be filtered to a turbidity of less than 1 NTU.
- System recovery (permeate to concentrate ratio) must be maintained at the recommended level. A higher than recommended recovery will lead to a premature fouling of the membrane with a loss of permeate flow and permeate quality.
- Softened water should be used for the feed water to the RO system.
WP Series Specification Sheet
Table 2 – WP Series Specification Sheet
MODEL | WP25211 | WP25212 | WP25213 |
---|
**Rated Capacity, Permeate*
– Gal/Day| 350| 700| 1000
– Gals/Min| .24| .48| .70
– Cubic Meters/Day| 1.3| 2.7| 3.8
Concentrate Flow (Reject)
– Gals/Min| 1.1| 1.2| .97
– System Pressure, PSI| 100-150| 100-150| 100-150
– Degrees Celsius/ Degrees F| 25/77| 25/77| 25/77
Pre-Filters
– Sediment Cartridge – 5 micron| 1| 1| 1
– Carbon Cartridge – 10 micron| 1| 1| 1
Pressure Switch Settings**
– Low Pressure (for pump protection)| 8 PSI| 8 PSI| 8 PSI
Illustration 1 – WP Series Flow Schematic
Component Identification
Illustration 2 – System Components
Table 3 – Component Description
| Item| Description
---|---|---
1.| Controller| Power On/Off and Status Display
2.| Inlet Solenoid Valve| Normally closed. Opens when power is applied.
3.| Cartridge Filter Pressure Gauges (In-right/Out-left)| Measure the feed and
effluent pressure of the cartridge filters. Pressure difference determines
when cartridge change-out is required.
4.| Sediment Filter| 5-micron sediment filter.
5.| Carbon Filter| 10-micron extruded carbon cartridge to remove chlorine and
reduce organics from the feed stream.
6.| Low Pressure Switch| Shuts the system down if the inlet pressure is lower
than 8 psi (adjustable).
7.| High Pressure Pump & Motor| Rotary pump and motor to pressurize the
incoming water.
8.| Membrane Modules| RO Membrane elements housed in stainless steel pressure
tubes.
9.| System Pressure Gauges| Measure the System (feed) and Concentrate
(effluent) pressure of the membrane modules.
10.| Concentrate Control Valve| To adjust system pressure. Must not be
completely closed when the system is in operation.
11.| Recycle Valve| To adjust and maintain adequate flow thru membranes.
12.| TDS Monitor| Monitors the feed and permeate water quality.
12a – feed sensor; 12b – permeate sensor
13.| Permeate Check Valve| Prevents backflow into RO module.
System Installation
Location
Locate R.O. system with adequate clearance from walls and other equipment to
enable membrane servicing. Run three polyvinyl tube lines to the system as
follows:
- Line #1: Connect raw water feed supply to the solenoid valve inlet in front of the first cartridge filter housing. This will require ½ inch threaded pipe fitting and adaptor for the feed line. If desired, install an isolation valve in this line; ensure the valve opening does not restrict the water flow.
Illustration 3 – Line 1 Connection
CAUTION: Pump and system performance will be adversely affected if the feed/suction line is restricted.
- Line #2: Run a 3/8″ line from the open end of the concentrate valve to a drain. Ensure that no liquids from other lines in the plant flow back through this line.
Illustration 4 – Line 2 & 3 Connections
- Line #3: Run a 3/8″ line from the permeate outlet to desired permeate storage container. Pressurized storage or atmospheric storage tank options are available separately.
Note: The recirc flow line is pre-connected at the factory.
CAUTION: Be sure that all lines are connected before plugging in unit power.
Connection of Multi-Media, Carbon or Softeners to Lock-Out (Shut-down) RO
during back-wash or regeneration: If you have pre-treatment equipment and you
wish to shut-down the RO system during backwash or regeneration, a microswitch
is required (standard with Applied Membranes equipment). Wire the microswitch
to terminal labeled Pretreat inside controller. See photo – Page 12.
When equipment goes into backwash or regeneration, the pre-treat limit switch
opens and turns power off the inlet solenoid valve, which then turns the RO
pump off – and back on when the cycle is complete.
Series 50 Controller
Specifications
Power: 120VAC – 240VAC, 50/60 Hz, +10/-15%, 2.5 watts. Input power is
auto selected
Inputs: 3 switch inputs, selectable normally open or normally closed
Outputs: RO pump 1HP (Based on service factor of 1.0 max), Inlet solenoid
5A, 20A maximum total load If you desire to change any switch functions, move
that switch to the ON Position.
Note: The switches are factory set to the OFF Position: Auto Reset (disabled), Pressure Fault Retry (disabled), Tank Full restart time delay (2 seconds), Input contact type (NC, open to operate).
Illustration 5 – DIP Switches
CAUTION: The controller is rated for maximum 20A total load. Terminal strip P11 is dry contact for input signals from tank full, pressure fault and pre-treat lockout. Use small gauge 2 conductor cable for these wire connections. Illustration 6 – S50 Controller Illustration 7 – Controller Components and Wiring Connections
RO Pump Wiring
The RO pump connects to P4 (L1) and P5 (L2) RO pump terminals. This output can
operate 120/240VAC motors up to 1HP directly.
Inlet Wiring
The inlet solenoid valve connects to P6 (L1) and P7 (L2) inlet terminals.
Pressure Fault Switch
The feed pressure switch is connected to the pressure fault input. Low
pressure (factory preset 8 psi) will shut system off.
Pretreat Switch
In systems with pretreatment, a pretreat lockout switch can be connected to
the pretreat input. This switch should operate when the pretreatment device is
out of service.
Note: The output from the pre-treatment device must be a dry contact and must not supply voltage.
Tank Full Switch
In systems with a level or pressure switch, the switch can be connected to the
tank full input.
System Operation
Series S50 RO System Controller Operation
General Operation
The unit has a single mode of operation ON with 6 sub-modes or states as
indicated by the steady or flashing panel lights. Any light condition other
than steady Power ON indicates the unit is effectively in stand-by. If there
are no lights – system is OFF and all outputs are turned off. In the operating
mode, the unit operates automatically. All inputs are monitored, and the
outputs are controlled accordingly. Pressing the Power key will toggle the
unit from off to operate or from operate to off. If power is removed from the
unit, when power is reapplied, the unit will restart in the mode it was in
when power was removed.
Illustration 8 – Controller Sub-Modes
- Power Key: Places the controller in operating mode.
- Pressure Retry: Steady red light.
- Pressure fa u lt: Flashing red light.
- Power On: Steady green light. System operating.
- Pretreat: Flashing green light.
- Tank F u ll: Steady amber light.
- Flush: There is no Flush sequence.
When the power switch is turned ON, the center status LED will light Green,
the inlet valve will OPEN and the RO pump will START. (Refer also to Switch –
pages 12.)
Under normal operation the RO unit will run until: (A) the storage tank is
full (right LED Amber) or (B) Pretreat lockout has occurred (center status LED
Flashing Green). When A or B has cleared, after a time delay, the RO unit will
restart, and the center status LED will return to Green. Switch setting 3
selects a 2 second- or 15-minute tank full restart time delay.
Upon an alarm signal for Pressure Fault, the left status LED will Flash Red,
the RO pump will stop and the inlet valve will close and the RO pump will turn
OFF.
If switch 1 and 2 are in the OFF Position (disabled), the left status LED will
be a steady RED and the RO will not restart until the Power Switch has been
manually cycled OFF then ON to reset the unit. If switch 1 is in the ON
Position (auto reset), every 60 minutes the RO will start and stop again if a
pressure fault continues.
If switch 2 is in the ON Position (pressure fault retry), the RO will attempt
to restart after 30 seconds, then 5 minutes, then 30 minutes. If the pressure
alarm has not cleared after the third try, the RO unit will remain off until
manually reset.
If switch 1 and 2 are in the ON Position, after a pressure fault condition,
the RO unit will continually attempt to restart after each 60-minute cycle,
until the pressure switch input has cleared.
Initial System Start-Up
System Flush
Note: Direct permeate flow to drain for first 30 minutes of operation.
-
Connect the system to the appropriate electrical outlet, 110vac or 220vac 1 phase.
Note: Follow all NEC and local electrical codes. -
Ensure all plumbing connections are open to allow flow. Open Concentrate Valve (counterclockwise). CloseRecirc Valve (clockwise). Illustration 9 – Concentrate & Recirc Valve
Ensure sufficient pressure (40 psi recommended) is in feed line. If pressure is less than 8 psi, the low-pressure switch will disallow start-up until pressure is adequate. -
Press the Power button; the solenoid will open and the unit will start operating.
-
After water is flowing from the concentrate line, adjust the control valve to obtain designated flow for the specific model. (See Specifications Table – Page 6.)
-
Allow the unit to run for 30 minutes to ensure proper flushing of system.
-
After the flush time is over, press the Power button off.
-
Redirect the permeate line to the desired location.
Normal Operations
- Turn the power back on. After the pump starts, adjust the control valve to the desired flow / pressure (not to exceed 150 psi).
- The recycle valve may now be adjusted to achieve desired recycle flow rate, ensuring concentrate flow rate is as specified (Page 6).
CAUTION: To prevent concentrate from precipitating and causing irreversible fouling of the RO membrane, do not operate the system with the control valve CV2 completely closed. Also, do not exceed recommended maximum recovery.
Shutdown
- Press power button to shut unit off. Close isolation valve, if installed on feed line.
- If the unit is to be shut down for more than 1 week, a membrane preservative should be used. To accomplish this, perform 30 second flush using cartridge filter insert AMI No. C-C4210-A88. After 30 seconds, press Power button (Off) and close “Concentrate” valve. This will hold the preservative in the pressure vessel. (Complete instructions – Page 21.)
- When the system is restarted after an extended shutdown, follow initial system start up procedures.
Maintenance Tips
Maintain proper operating conditions:
- Do not exceed 150 psi on the system inlet pressure gauge.
- Do not overuse recycle flow. This can cause premature scaling of the membrane. A proper concentrate flow is required for a long membrane life.
- To ensure no chlorine reaches the RO membranes, test the water from your carbon filter periodically for chlorine break through. To do this, a ‘bucket’ sample could be obtained by briefly removing the Feed TDS probe at the downstream side of the cartridge filters. Brief Power On/Off will be needed to perform this. See Component Identification photos – Page 9.
When To Change Cartridge Pre-Filters
Cartridge filters (both sediment and carbon) should be changed regularly to
maintain proper pressure and flow. The carbon filter removes chlorine and will
exhaust its capacity over time. This is dependent upon feed source
concentration and flow rate. Check chlorine removal efficiency regularly.
Change the filters when the difference between the two cartridge filter
pressure gauges increases by 10 psi – over the initial pressure difference.
For example, if initial readings are 60 psi in / 58 psi out – the difference
is 2 psi. So, when that difference reaches 12 psi – it’s time to replace the
sediment and carbon cartridges.
When To Clean Membranes
In normal operation, the membrane in reverse osmosis elements can become
fouled by mineral scale, biological matter, and grime. These deposits build up
during operation until they cause loss in water output or loss of salt
rejection, or both. Elements should be cleaned whenever the water output rate
drops by 10 percent from its initial flow rate (the flow rate established
during the first 24 to 48 hours of operation) or when salt content in the
product water rises noticeably.
It should be noted that the water output rate will drop if feed water
temperature decreases (about 1-1/2 percent per degrees Fahrenheit). This is
normal and does not indicate membrane fouling. A malfunction in the
pretreatment, pressure control or pump can cause a drop in feed water delivery
pressure, feed water flow, or product water output, or an increase in salt
passage. If such adjustments are needed, the element may not require cleaning.
Membrane Cleaning and Preservative Cartridges:
- Clean and Preserve Membranes without Removing them from your System.
- Reduce Downtime.
- Maintain Your System Performance at a Higher Level.
- Prolong Membrane Life by Regular Use of Cleaning Cartridges.
Membrane Cleaning in RO System:
- Clean Membranes without Removing them from your System.
- Reduce Downtime.
- Maintain Your System Performance at a Higher Level.
- Prolong Membrane Life by Regular Use of Cleaning Cartridges.
How do they Work?
Simply exchange the most pre-filter cartridge in your system with a cleaning
cartridge. Follow the instructions. Restart the system. You may repeat the
process, if required. We recommend a monthly cleaning to obtain optimum
results.
Acidic Cleaning Cartridge
C-C4210-A11 – Acidic Cleaning Cartridge for removal of mineral scale and build-up.
Cleaning Procedure
- Shut down to RO system.
- Disconnect permeate line and divert to drain before any cleaning cartridge is installed.
- Remove the filter cartridge from the pre-filter housing.
- Replace the filter cartridge with the cleaning cartridge and assemble into the filter housing.
- Turn system ON. After 30-40 seconds*, shut down the system.
- Let the membrane(s) soak in the cleaning solution overnight.
- Remove the empty cleaning cartridge and replace it with the original filter.
- Restart the system. Direct the permeate to drain for 5 minutes.
- Go back to normal operations.
*Instead of time, you may use one of the following criteria:
- Run the system until the pH of the concentrate is almost the same as the cleaning solution (pH=3)
- Permeate rate for the system drops to a very low value.
Illustration 10 – C-C4210-A11
Alkaline Cleaning Cartridge
C-C4210-A22 – Alkaline Cleaning Cartridge for removal of organics/fouling.
Cleaning Procedure
- Shut down the RO system.
- Disconnect the permeate line and divert permeate to drain during cleaning.
- Remove the pre-filter cartridge from the filter housing.
- Replace the sediment pre-filter cartridge with the cleaning cartridge and assemble into the filter housing.
- Turn system ON. After 30-40 seconds*, shut down the system.
- Let the membrane(s) soak in the cleaning solution overnight.
- Remove the empty cleaning cartridge and replace it with the original filter.
- Restart the system. Direct the permeate to drain for 5 minutes.
- Go back to normal operations.
*Instead of time, you may use one of the following criteria:
- Run the system until the pH of the concentrate is almost the same as the cleaning solution (pH=10-12)
- Permeate rate for the system drops to a very low value.
Illustration 11 – C-C4210-A22
Storage Protection
To prevent bacterial growth and help maintain flux, it is recommended that elements be immersed in AM-88 if the system will be off for more than 3 days.
C-C4210-A88 Membrane Preservative Cartridge
Preservation Procedure
-
Shut down to RO system.
-
Disconnect the permeate line and direct permeate to drain during cleaning/preserving.
-
Remove the 5M filter cartridge from the pre-filter housing.
-
Replace the filter cartridge with the preservative cartridge and assemble into the filter housing.
-
Turn system ON. After 30-40 seconds*, shut down the system.
-
Drain the system of the permeate solution as much as possible by opening a valve/fitting at a low point in the system. Close off the inlet and outlet to the membrane/system.
Flushing out Preservative/Re-start Procedure: -
Open valves etc. and put the system back in the position it was before preserving.
-
Remove the empty preservative cartridge and replace it with a new cartridge filter.
-
Re-start the system. Direct permeate to drain for 15-30 minutes.
-
Go back to normal operation.
Illustration 12- C-C4210-A88
Replacing Membranes
Tools: Rubber Mallet – Flat Blade Screwdriver – Food Grade RT-111 silicone – Safety Glasses.
Procedure
-
Turn off the RO system.
-
Relieve pressure on the membrane array – open Control valve.
-
Remove all lines from both ends of the pressure vessel(s). Please make sure that the fittings are marked – so it can go back to the correct locations.
-
Pull U-pins from top of vessel and remove end cap. Grasp end of element using pliers – as shown in photo and pull upward until a firm hand grip is established to further remove the element from the vessel.
-
Install the new element such that the brine seal (big black exterior o-ring) is positioned in the feed end of the vessel. The flow arrow points away from the feed end. In multiple vessel units, the Flow direction will alternate between vessels. Check / ensure that the end adapters and all o rings are in good condition and in position.
Note: Brine seal flared end should ‘cup’ toward the feed end. Refer to illustration 14. -
Replace end plug(s) using glycerin or silicone lubricant (Part No. H-C111DC) as required on O rings and seal. It is highly recommended to have a spare set of O-rings and brine seal while replacing the elements.
-
As the elements may have preservative or be contaminated – wash your hands thoroughly after replacing.
Illustration 13- Replacing Membranes
Replacing Prefilters
Procedure
- Shut unit down.
- Close inlet supply valve.
- Turn the blue pressure housings counterclockwise (Available – filter wrench AMI Model No. H-C9205.) Filter cartridge should come free from the housing top and remain in the housing.
- Remove and replace cartridges.
- Before replacing housing, ensure that o-ring seal is lubed and placed in groove of housing (AMI Model No. for lubricant: H-C111DC). Inspect seal and replace as needed.
- Rotate housing clockwise until hand tight.
Illustration 14- Prefilters
- Sediment Filter – Removes sediments and particles down to 5-micron size.
- Carbon Filter – Primarily to remove chlorine; also removes organics as well as sediments down to 10-micron size.
Adjustment Of Pressure Switch
CAUTION: Pressure switch has been factory pre-set to 8 psi. This switch
should not be adjusted unless recommended by factory.
CAUTION : 220 Volt Shock Hazard.
Tools Required: Flat Blade Screwdriver.
Turn off R.O. unit and disconnect all electrical power prior to removing cover
plates on pressure switches.
Low Pressure Cut-Out Switch
- Loosen nut and remove cover plate.Illustration 15- Pressure Switch Adjustment
- Use box wrench to adjust nut on left side counterclockwise to lessen pressure; clockwise to raise pressure.
- Do not tamper with nut on right side.
- Replace cover.
Temperature Correction Factor
The water temperature is one of the key factors in the performance of the
reverse osmosis membrane element. The higher the temperature, the more the
product flow, and vice versa. All reverse osmosis membrane elements and
systems are rated at 77° Fahrenheit (25° Celsius).
To find the membrane permeate rate at a different temperature, follow these
steps:
- Find the temperature correction factor (TCF) from the below table.
- Divide the rated permeate flow at 77° Fahrenheit by the temperature correction factor.
- The result is the permeate flow at the desired temperature.
EXAMPLE
QUESTION: For a thin-film membrane permeate rated at 1800 gallons per day
at 77º Fahrenheit, what is the actual permeate rate at 59º Fahrenheit?
ANSWER: Temperature correction factor (from below table) for 59ºF = 1.47
Permeate flow at 59 degrees Fahrenheit = 1800 ÷ 1.47 = 1224 gallons/day
Table 4 – Temperature Correction Factor
| Feed Water Temperature| TCF for Thin Film| TCF for CTA/CAB| |
| | Feed Water Temperature| TCF for Thin Film| TCF for CTA/CAB|
---|---|---|---|---|---|---|---|---|---|---
C º| Fº| C º| Fº
1| 33.8| 3.64| 2.23| 26| 78.8| 0.97|
0.97|
2| 35.6| 3.23| 2.15| 27| 80.6| 0.94|
0.94|
3| 37.4| 3.03| 2.08| 28| 82.4| 0.91|
0.91|
4| 39.2| 2.78| 2.00| 29| 84.2| 0.88|
0.89|
5| 41| 2.58| 1.93| 30| 86| 0.85| 0.86|
6| 42.8| 2.38| 1.87| 31| 87.8| 0.83|
0.83|
7| 44.6| 2.22| 1.80| 32| 89.6| 0.80|
0.81|
8| 46.4| 2.11| 1.74| 33| 91.4| 0.77|
0.79|
9| 48.2| 2.00| 1.68| 34| 93.2| 0.75|
0.76|
10| 50| 1.89| 1.63| 35| 95| 0.73|
0.74|
11| 51.8| 1.78| 1.57| 36| 96.8| 0.71|
0.72|
12| 53.6| 1.68| 1.52| 37| 98.4| 0.69|
0.71|
13| 55.4| 1.61| 1.47| 38| 100.4| 0.67|
0.68|
14| 57.2| 1.54| 1.42| 39| 102.2| 0.65|
0.66|
15| 59| 1.47| 1.38| 40| 104| 0.63|
0.65|
16| 60.8| 1.39| 1.33| 41| 105.8| 0.61| |
17| 62.6| 1.34| 1.29| 42| 107.6| 0.60| |
18| 64.4| 1.29| 1.25| 43| 109.4| 0.58| |
19| 66.2| 1.24| 1.21| 44| 111.2| 0.56| |
20| 68| 1.19| 1.17| 45| 113| 0.54| |
21| 69.8| 1.15| 1.13| 46| 114.8| 0.53| |
22| 71.6| 1.11| 1.10| 47| 116.6| 0.51| |
23| 73.4| 1.08| 1.06| 48| 118.4| 0.49| |
24| 75.2| 1.04| 1.03| 49| 120.2| 0.47| |
25| 77| 1.00| 1.00| 50| 122| 0.46| |
Operating Do’s and Don’ts
DO:
- Change the cartridge filters regularly.
- Monitor the system and keep a daily log.
- Run the system, as much as possible, on a continuous basis.
- Adjust the system recovery to recommend value.
DON’T:
- Permit chlorine in the feed water.
- Shut down the system for extended periods.
- Close the control valve completely.
- Operate the system with insufficient feed flow.
System Monitoring and Record Keeping
The system should be monitored, and all pertinent data recorded daily. This
includes cartridge filter pressure in/out, system pressure in/out, flows and
water quality (TDS) in/out. Data is needed to determine operating efficiency
and for performing system maintenance.
The latter includes cleaning of the membranes, adjusting the operating
conditions as well as replacement of cartridge filters and RO membranes. Refer
to System Log Sheet below.
Table 5 – System Operating Log
DATE| | | | | | |
---|---|---|---|---|---|---|---
| | | | | | |
TIME| | | | | | |
CHLORINE (ppm)| | | | | | |
CARTRIDGE IN PSI| | | | | | |
CARTRIDGE OUT PSI| | | | | | |
WATER TEMP.| | | | | | |
TDS IN| | | | | | |
TDS OUT| | | | | | |
SYSTEM PSI| | | | | | |
CONCENTRATE PSI| | | | | | |
CARTRIDGE FILTER CHANGE| | | | | | |
| | | | | | |
MEMBRANE CHANGE| | | | | | |
| | | | | | |
RECORDED BY:| | | | | | |
| | | | | | |
General Troubleshooting
Table 6 – General Troubleshooting
Problem | Possible Cause | Solution |
---|---|---|
Inlet pressure low | Low supply pressure | Correct incoming supply pressure |
Cartridge filters plugged | Change filters | |
Solenoid valve malfunction | Replace solenoid valve and/or coil | |
Permeate flow low | Low water temperature | Adjust water temperature |
Low system pressure | Adjust control valve | |
Membranes fouled | Clean membranes | |
Pump noisy | Low inlet flow | See “Inlet pressure low” |
Permeate quality poor | Low inlet flow | Adjust control valve |
Low system pressure | See above | |
Recovery too high | Reduce recovery | |
Membranes fouled | Clean membranes | |
Membranes damaged | Replace membranes |
Component Part Numbers
Table 7 – Component Part Numbers
Item | Part Number |
---|---|
Solenoid Valve 1/2” for 110V units | 850BF-H120A |
Solenoid Valve 1/2” for 220V units | 850BF-H240A |
Low Pressure Switch | I-PS915CUL |
Sediment filter Cartridge 5 Micron | H-F10BB05CF |
Carbon Filter Cartridge 10 Micron | H-F4210AC |
Filter Housing 10-inch Big Blue | H-H101BBE (Qty 2) |
Pump Motor (1/3HP 110-240V/1/50-60Hz) | P-MP828 |
High Pressure Pump
WP25211| 112A08OF11XX
WP25212| 112A100F11XX
WP25213| 112A100F11XX
Membrane Element
WP25211| M-T2521ALE
WP25212| M-T2521ALE (Qty 2)
WP25213| M-T2521ALE (Qty 3)
Membrane Housing
WP25211| PV2521SSAU-316
WP25212| PV2521SSAU-316 (Qty 2)
WP25213| PV2521SSAU-316 (Qty 3)
Pressure Gauge – Cartridge filters| 101D-204F (Qty 2)
Pressure Gauge – RO system| I-PG400NSS (Qty 2)
Flow control valve / flow meter for concentrate and recirc streams| AQF-ZT-055
(Qty 2)
Check Valve ½”| 46835K32
TDS Monitor In/Out Digital 0-9990 ppm| DM-2
Product Warranty
- SELLER hereby warrants to CUSTOMER that the goods herein described will be free from any liens or encumbrances, that good title to said goods will be conveyed to CUSTOMER by sale of same. SELLER warrants materials of its own manufacture against defects in material and workmanship under normal conditions of usage and service for one year from whichever of the following events occurs first:
- First use of the system
- Three (3) months following date of shipment from Vista.
Materials not manufactured by seller receive only such warranty, if any, of
the manufacturer thereof and which are hereby assigned to CUSTOMER without
recourse to SELLER.
SELLER’S obligation under this warranty is limited to and shall be fully
discharged by repairing or replacing any defective part FOB its works. SELLER
shall not be liable for repair or alterations made without SELLER’s prior
written approval; for membrane elements becoming plugged by suspended matter,
precipitates, or biological growth; or failure to properly maintain the
element. SELLER shall not be liable for damages or delays caused by defective
material. Elements returned to SELLER for warranty examination must be shipped
freight prepaid.
-
SELLER’S Liability. SELLER SHALL NOT BE LIABLE FOR PROSPECTIVE PROFITS OR SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, NOR SHALL RECOVERY OF ANY KIND AGAINST SELLER BE GREATER IN AMOUNT THAN THE PURCHASE PRICE OF THE SPECIFIC GOODS SOLD AND CAUSING THE ALLEGED DAMAGE, WHETHER SUCH CLAIM BE BASED ON CONTRACT OR TORT; provided, however, the aforesaid to the contrary notwithstanding, SELLER shall not be liable for any bodily injuries or property damage directly caused by its willful, wanton or negligent acts.
• All Other Warranties and Damages. THERE ARE NO WARRANTIES ESTABLISHED, EXPRESS OR IMPLIED OR STATUTORY, INCLUDING THE WARRANTY OF MERCHANTABILITY, EXCEPT THOSE SET FORTH ABOVE OR ANY PERFORMANCE WARRANTY WHICH IS ATTACHED TO THIS ORDER. -
Permits, Ordinances and Code Compliance. CUSTOMER has full responsibility for obtaining any licenses, permits and inspections required with respect to installation and use of the goods herein described.
-
Governing Law. Any agreement based upon this Order and the obligations thereby imposed on SELLER and CUSTOMER shall be governed by and construed according to the laws of the State of California.
400 Lebeau blvd, Montreal, Qc, H4N 1R6, Canada
www.neptronic.com
Toll free in North America:
1-800-361-2308
Tel.: 514-333-1433
Fax: 514-333-3163
Customer service fax: 514-333-1091
Monday to Friday: 8:00am to 5:00pm (Eastern time)
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>